CN111575661B - Method for improving return loss and Q value of SMR device - Google Patents

Method for improving return loss and Q value of SMR device Download PDF

Info

Publication number
CN111575661B
CN111575661B CN202010268505.1A CN202010268505A CN111575661B CN 111575661 B CN111575661 B CN 111575661B CN 202010268505 A CN202010268505 A CN 202010268505A CN 111575661 B CN111575661 B CN 111575661B
Authority
CN
China
Prior art keywords
film
tungsten
layer
prepared
sputtering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010268505.1A
Other languages
Chinese (zh)
Other versions
CN111575661A (en
Inventor
陈益钢
刘千慧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Shanghai for Science and Technology
Original Assignee
University of Shanghai for Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by University of Shanghai for Science and Technology filed Critical University of Shanghai for Science and Technology
Priority to CN202010268505.1A priority Critical patent/CN111575661B/en
Publication of CN111575661A publication Critical patent/CN111575661A/en
Application granted granted Critical
Publication of CN111575661B publication Critical patent/CN111575661B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • C23C14/086Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/10Glass or silica
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
    • C23C14/165Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon by cathodic sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/008Manufacturing resonators

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

The invention discloses a method for improving the return loss and Q value of an SMR device, which is a method for improving the acoustic impedance of a tungsten film of a high acoustic impedance layer in a Bragg layer by changing the magnetron sputtering power density so as to improve the acoustic impedance of the tungsten film and further improve the acoustic wave reflectivity of a Bragg layer reflector; in addition, the phase change of the tungsten film changes the stress level in the Bragg layer, and the (002) texture of the ZnO piezoelectric film grown on the Bragg layer is optimized through the stress transmission, so that an SMR device with excellent resonance characteristics is obtained, and the quality factor Q value of the SMR device is greatly improved. The method is expected to provide a new way for improving the performance of the SMR device. The preparation method is simple and convenient, easy to operate and low in cost.

Description

Method for improving return loss and Q value of SMR device
Technical Field
The invention relates to a preparation method of an SMR device, in particular to a method for improving the resonance performance of the SMR device, which is applied to the technical field of PVD vacuum coating and solid-attached resonator (SMR) device preparation.
Background
With the rapid development of the multi-functionalization of the wireless communication system, the radio frequency technology plays a great role in the fields of wireless communication and the like, and the requirements on miniaturization, low power consumption, low cost and high performance of radio frequency devices are higher and higher. The traditional radio frequency devices are mainly ceramic filters and Surface Acoustic Wave (SAW) filters, and the former cannot meet the miniaturization development of mobile terminals due to large volume; although the latter has small volume, the resonant frequency cannot be further improved due to the limitation of the photoetching process; therefore, both cannot meet the current communication requirements. Compared with a SAW device, the FBAR has the characteristics of small volume (mum level), high resonant frequency (GHz), high quality factor, low power consumption, stable performance and the like, has good adaptability to a wireless communication system, gradually replaces the traditional ceramic and SAW filters, and plays an increasingly important role in the field of wireless communication.
Based on thin film technology, FBAR devices are mainly classified into three categories: air gap type, back cavity type and solid-attached bulk acoustic wave resonators. The air gap type and the back cavity type are formed by etching air grooves or cavities through surface or integral micromachining, and the bottom electrode of the structure cannot be in direct contact with the substrate, so that the structure is extremely easy to damage under the action of external force. A solid-state resonator (SMR) was introduced in 1965 by neuell, in which a bragg layer reflector for reflecting sound waves, in addition to upper and lower electrodes and a piezoelectric film in a sandwich structure, was formed by alternately arranging high and low sound impedance materials having a thickness of one quarter wavelength (λ/4). Thin film tungsten is typically the material of the high acoustic impedance layers in bragg layer reflectors. The tungsten film has two distinct phases: metastable phase (beta-W) of A15 structure and stable phase (alpha-W) of body-centered cubic structure. There have been many studies on the preparation conditions, microstructures, resistivity and stress of two tungsten structures, but there have been few studies on the acoustic impedance of tungsten films of two different structures. alpha-W and beta-W have different crystal structures and oxygen contents and may have different acoustic impedances, and the two phases of tungsten films produced by magnetron sputtering should have different effects on SMR performance, a problem that has been overlooked in past studies, and this has caused unnecessary difficulties in the fabrication of SMR devices.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to overcome the defects in the prior art, provide a method for improving the return loss and the Q value of an SMR device, and solve the problems of low return loss and non-ideal Q value of the prior SMR in China. An alpha-W film is deposited by a magnetron sputtering coating technology with low power density and is applied to an SMR device process. The invention changes the phase structure of the tungsten film of the high acoustic impedance layer in the Bragg layer by changing the sputtering power density, thereby improving the resonance performance of the SMR device and being expected to provide a new way for improving the performance of the SMR device.
In order to achieve the purpose of the invention, the invention adopts the following inventive concept:
the invention changes the sputtering condition and the annealing condition to cause the tungsten film to generate phase change, and changes the acoustic impedance of the tungsten through the phase change; the (002) texture of the ZnO piezoelectric film deposited on the Bragg layer reflector is optimized by changing the phase structure of the high-acoustic-impedance layer tungsten film in the Bragg layer reflector; by changing the phase structure of the tungsten film in the Bragg layer reflector of the SMR device, the resonance characteristic of the SMR resonator is optimized, and the return loss and the quality factor Q value of the device are improved, so that the resonance performance of the SMR device is comprehensively improved.
According to the inventive concept, the invention adopts the following technical scheme:
a method of increasing the return loss and Q of an SMR device comprising the steps of:
a. cleaning a substrate:
sequentially putting a mirror polishing level single crystal Si (100) substrate into ethanol, acetone, ethanol and deionized water by adopting an ultrasonic cleaning 6-step method, wherein each ultrasonic cleaning step is not more than 10 minutes, then putting the silicon substrate into HF solution with the mass percentage concentration of not less than 5% for soaking for at least 1 minute, then putting the silicon substrate into deionized water for ultrasonic cleaning for at least 10 minutes, and finally, slowly blowing nitrogen from the center of the silicon substrate to the periphery until water beads on the surface of the substrate are completely blown out to obtain a clean and dry substrate;
b. preparing an alpha-W Bragg layer:
b, placing the substrate cleaned and dried in the step a into a vacuum chamber, and respectively using magnetron sputtering coating modes of DC and MF to coat tungsten and SiO 2 The thin films are alternately deposited on the surface of the cleaned silicon substrate; when the tungsten film layer is prepared, the sputtering power density of the tungsten film is controlled not to be higher than 1.5W/cm 2 (ii) a WhereinThe prepared tungsten thin film layer is a stable phase alpha-W with a body-centered cubic structure;
c. preparing a bottom electrode Ti by sputtering:
continuously depositing a Ti bottom electrode with the thickness not more than 120 nm;
d. preparing thin film ZnO by sputtering:
continuously sputtering a ZnO piezoelectric film on the Ti bottom electrode of the alpha-W Bragg layer, wherein the power density is not higher than 6.6W/cm 2
e. Manufacturing an SMR device:
sputtering the top electrode Al film layer, and then performing subsequent MEMS processing to prepare the alpha-W SMR device.
In the step a, the substrate is cleaned for 40-60 minutes by an ultrasonic cleaning 6-step method, and then dried by a nitrogen gun.
In the step b, the substrate cleaned and dried in the step a is transferred into a vacuum chamber of a vacuum coating machine, a copper sheet is fixed on a sample rack, and the vacuum chamber is vacuumized until the vacuum in the chamber is not more than 5.0 multiplied by 10 -3 Pa; when preparing the tungsten film layer, argon is introduced into the cavity to ensure that the sputtering pressure is not higher than 0.52Pa, then a tungsten target power supply is started to ensure that the power density is not higher than 1.5W/cm 2 Controlling the revolution speed of the revolving frame to be not lower than 20r/min, and controlling the thickness of each tungsten film layer to be not lower than 570 nm; when SiO is carried out 2 When the film layer is prepared, argon and oxygen are simultaneously introduced into the cavity to enable the sputtering pressure to reach not less than 0.64Pa, the volume ratio of the argon to the nitrogen is 3:1, a silicon target power supply is started, the duty ratio is controlled to be 70%, and the power density is not less than 4.3W/cm 2 The revolution speed of the revolving frame is not lower than 20r/min, and each layer of SiO is prepared 2 The thickness of the film is not less than 660 nm; alternately depositing tungsten thin film layer and SiO 2 Film layer, up to at least the 6 th SiO layer 2 And finishing the preparation process of the alpha-W Bragg layer after the film deposition is finished.
As a preferred technical solution of the present invention, in the step b, when the tungsten thin film layer is prepared, the power density is controlled to be 1.0-1.5W/cm 2 The thickness of each tungsten film layer is prepared to be 570-580 nm.
As a preferred technical proposal of the invention, in the step b, SiO is carried out 2 When the thin film layer is prepared, each SiO layer is prepared 2 The film thickness is 660-690 nm.
As a preferred technical solution of the present invention, in the step d, the prepared ZnO piezoelectric thin film has a (002) texture.
As a preferred technical solution of the present invention, when the ZnO film is prepared in step d, the ZnO film is continuously prepared on the Ti bottom electrode on the α -W bragg layer reflector under the following preparation conditions: the bulk vacuum degree is not less than 5 x 10 -4 Pa, introducing argon to make the sputtering pressure not less than 0.96Pa, and adopting radio frequency power supply to make the power density not less than 6.6W/cm 2 And the thickness of the prepared ZnO film is not higher than 1.1 mu m.
In the step b, the sputtering condition and the annealing condition are changed to cause a phase change in the tungsten thin film, and the acoustic impedance of the tungsten thin film is changed by the phase change.
As a preferred technical solution of the present invention, in the step b, the oxygen content of the tungsten film is changed by adjusting the sputtering process, so that the tungsten film is subjected to phase change, thereby changing the acoustic impedance of the tungsten film.
As the preferred technical scheme of the invention, the internal stress level of the Bragg layer reflector is changed by regulating and controlling the phase change of the tungsten film in the Bragg layer and the amorphous SiO 2 And a Ti film for transferring stress to the ZnO piezoelectric film to regulate the (002) texture of ZnO.
Compared with the prior art, the invention has the following obvious and prominent substantive characteristics and remarkable advantages:
1. the method optimizes the resonance characteristic of the SMR resonator and improves the return loss and the quality factor Q value of the device by changing the phase structure of the tungsten film in the Bragg layer reflector of the SMR device, thereby comprehensively improving the resonance performance of the SMR device; the phase change rule of the tungsten film along with the change of the preparation conditions is explored, and the problem of poor device performance caused by improper preparation conditions in the SMR manufacturing process is solved;
2. the invention indirectly calculates the acoustic impedance of the tungsten films with two different phase structures by using a nano indentation method, and the acoustic impedance is not higher than 1.5W/cm 2 The power density sputtering of (a) increases the acoustic impedance value of the prepared alpha-W by at least 10% over that of beta-W; the method enables the ZnO piezoelectric film on the Bragg layer containing alpha-W to have better (002) texture; the method has the advantages that the return loss of the SMR device containing alpha-W is doubled compared with that of a beta-W SMR device, and the Q value is greatly improved;
3. the method is simple, low in cost, easy to realize and wide in application; the invention provides a novel method for optimizing the resonance characteristic of an SMR device through the phase change of a thin film in a Bragg layer, and the invention is expected to provide a novel way for improving the performance of the SMR device.
Drawings
FIG. 1 shows a magnetron sputtering system for preparing a Bragg layer, which is used in a method according to an embodiment of the invention.
Fig. 2 is a cross-sectional view of a bragg layer reflector and SMR device made in a method of an embodiment of the invention.
Fig. 3 is XRD patterns of two-phase tungsten films prepared by the method of the example of the present invention and the comparative example.
FIG. 4 is a graph comparing the nano-indentation (Young's modulus) of two tungsten films of different phases prepared by the method of the example of the present invention and the comparative example.
Fig. 5 is an XRD comparison pattern of ZnO grown on bragg layers of two different phases of tungsten prepared based on the method of example of the present invention and comparative example.
FIG. 6 is a graph of the Smith circles and the return loss for a β -W SMR prepared as a comparative example and a α -W SMR prepared as in one embodiment of the invention.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present invention will be examined and completely described below with reference to the drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without any inventive step, shall fall within the scope of the present invention.
The above-described scheme is further illustrated below with reference to specific embodiments, which are detailed below:
the first embodiment is as follows:
in this embodiment, a method for increasing the return loss and Q value of an SMR device includes using a magnetron sputtering system for preparing a bragg layer as shown in fig. 1, and arranging a first tungsten target, a second tungsten target, a third silicon target, and a fourth silicon target around a sample holder in a vacuum chamber of a vacuum coater, where each target corresponds to an independent power supply. The steps of the method for improving the return loss and the Q value of the SMR device of the embodiment are as follows:
a. cleaning a substrate:
sequentially putting a 2-inch mirror polishing-level single crystal Si (100) substrate which is cleaned in advance into ethanol, acetone, ethanol and deionized water by adopting an ultrasonic cleaning 6-step method, performing ultrasonic cleaning for 10 minutes respectively, then putting the silicon substrate into an HF solution with the mass percentage concentration of 5% for soaking for 1 minute, putting the silicon substrate into the deionized water for ultrasonic cleaning for 10 minutes, and finally, blowing nitrogen from the center of the silicon substrate to the periphery slowly until water beads on the surface of the substrate are completely blown out to obtain a clean and dry substrate;
b. preparing an alpha-W Bragg layer:
transferring the silicon chip substrate cleaned and dried in the step a into a vacuum chamber of a vacuum coating machine, fixing the silicon chip substrate on a sample frame by using a copper sheet, and vacuumizing until the vacuum in the chamber is not more than 5.0 multiplied by 10 -3 Pa; alternately depositing a tungsten film layer and SiO on the surface of the cleaned silicon substrate by respectively using the magnetron sputtering coating modes of DC and MF 2 Thin film layer, SiO up to layer 6 2 Finishing the preparation process of the alpha-W Bragg layer after the film deposition is finished; the prepared tungsten thin film layer is a stable phase alpha-W with a body-centered cubic structure, as shown in figure 3;
when preparing the tungsten film layer, argon is introduced into the cavity to enable the sputtering pressure to reach 0.52Pa, then a tungsten target power supply is started, namely a direct-current first tungsten target power supply and a direct-current second tungsten target power supply are startedSource of power density not higher than 1.5W/cm 2 Controlling the revolution speed of the revolving frame to be 20r/min, and preparing the thickness of each tungsten film layer to be 570-580nm, as shown in FIG. 2; the tungsten film prepared by the method of the embodiment has the phase of alpha phase, the Young modulus of 204GPa and the acoustic impedance of 62kg/m 2 s, as shown in FIG. 4;
when SiO is carried out 2 When the film layer is prepared, argon and oxygen are simultaneously introduced into the cavity to enable the sputtering pressure to reach 0.64Pa, the volume ratio of the argon to the nitrogen is 3:1, a third silicon target power supply and a fourth silicon target power supply corresponding to the intermediate frequency power supply are started, the duty ratio is controlled to be 70%, and the power density is 4.3W/cm 2 The revolution speed of the revolving frame is 20r/min, and each layer of SiO is prepared 2 The film thickness is 660-690nm, as shown in FIG. 2;
c. preparing a bottom electrode Ti by sputtering:
continuously depositing a Ti bottom electrode with the thickness of 120 nm;
d. preparing thin film ZnO by sputtering:
continuously preparing a ZnO film on a Ti bottom electrode on the alpha-W Bragg layer reflector under the following preparation conditions: the bulk vacuum degree is 5 multiplied by 10 -4 Pa, introducing argon to make the sputtering pressure reach 0.96Pa, adopting a radio frequency power supply, and the power density is 6.6W/cm 2 The thickness of the prepared ZnO film is 1.05-1.1 μm, as shown in figure 2; the full width at half maximum of the (002) peak of the ZnO thin film deposited on the α -W bragg layer by the method of this example is 0.38 °, as shown in fig. 5, the ZnO piezoelectric thin film prepared by this example has a (002) texture;
e. manufacturing an SMR device:
sputtering a top electrode Al film layer, carrying out photoetching, developing and stripping, and then carrying out subsequent MEMS processing to prepare the alpha-W SMR device. The resonant frequency of the α -W SMR prepared by the method of this example was 2.78GHz, the return loss was 28.5dB, and the quality factor (Q) was 1390, as shown in FIG. 6. Fig. 6(a) and 6(b) are the smith chart and return loss plot of the β -W SMR prepared by the comparative example method, and fig. 6(c) and 6(d) are the smith chart and return loss plot of the α -W SMR prepared by the present example method.
Comparative example:
in this comparative example, a method for manufacturing an SMR device also employed a magnetron sputtering system for manufacturing a bragg layer as shown in fig. 1, and a first tungsten target, a second tungsten target, a third silicon target, and a fourth silicon target were disposed around a sample holder in a vacuum chamber of a vacuum coater, and corresponded to independent power supplies, respectively. The procedure for the preparation of the SMR device of this comparative example was as follows:
a. cleaning a substrate:
sequentially putting a 2-inch mirror polishing-level single crystal Si (100) substrate which is cleaned in advance into ethanol, acetone, ethanol and deionized water by adopting an ultrasonic cleaning 6-step method, performing ultrasonic cleaning for 10 minutes respectively, then putting the silicon substrate into an HF solution with the mass percentage concentration of 5% for soaking for 1 minute, putting the silicon substrate into the deionized water for ultrasonic cleaning for 10 minutes, and finally, blowing nitrogen from the center of the silicon substrate to the periphery slowly until water beads on the surface of the substrate are completely blown out to obtain a clean and dry substrate;
b. preparing a beta-W Bragg layer:
transferring the silicon chip substrate cleaned and dried in the step a into a vacuum chamber of a vacuum coating machine, fixing the silicon chip substrate on a sample frame by using a copper sheet, and vacuumizing until the vacuum in the chamber is not more than 5.0 multiplied by 10 -3 Pa; alternately depositing a tungsten film layer and SiO on the surface of the cleaned silicon substrate by respectively using the magnetron sputtering coating modes of DC and MF 2 Thin film layer, SiO up to layer 6 2 Finishing the preparation process of the beta-W Bragg layer after the film deposition is finished; the prepared tungsten thin film layer is metastable phase beta-W with A15 structure, as shown in FIG. 3;
when the tungsten film layer is prepared, argon is introduced into the cavity to enable the sputtering pressure to reach 0.52Pa, then a tungsten target power supply is started, namely a direct-current first tungsten target power supply and a direct-current second tungsten target power supply are started, so that the power density is higher than 5.0W/cm 2 Controlling the revolution speed of the revolving frame to be 20r/min, and preparing the thickness of each tungsten film layer to be 570 nm; the tungsten film prepared by the method of the comparative example has the phase of beta, the Young modulus of 170GPa and the acoustic impedance of 56kg/m 2 s, as shown in FIG. 4;
when SiO is carried out 2 When the film layer is prepared, argon and oxygen are simultaneously introduced into the cavity to sputter the air pressure to 0.64Pa, so that the volume ratio of the argon to the nitrogen is 3:1, turn on the intermediate frequencyThe third silicon target power supply and the fourth silicon target power supply corresponding to the power supplies control the duty ratio to be 70 percent and the power density to be 4.3W/cm 2 The revolution speed of the revolving frame is 20r/min, and each layer of SiO is prepared 2 The thickness of the film is 660 nm;
c. preparing a bottom electrode Ti by sputtering:
continuously depositing a Ti bottom electrode with the thickness of 120 nm;
d. preparing thin film ZnO by sputtering:
continuously preparing a ZnO film on a Ti bottom electrode on the beta-W Bragg layer reflector under the following preparation conditions: the bulk vacuum degree is 5 multiplied by 10 -4 Pa, introducing argon to make the sputtering pressure reach 0.96Pa, and adopting a radio frequency power supply with the power density of 6.6W/cm 2 The thickness of the prepared ZnO film is 1.1 mu m; the full width at half maximum of the ZnO film deposited on the beta-W bragg layer of this comparative example method was 0.58 deg., as shown in fig. 5;
e. manufacturing an SMR device:
sputtering a top electrode Al film layer, carrying out photoetching, developing and stripping, and then carrying out subsequent MEMS processing to prepare the beta-W SMR device. The β -W SMR prepared by the method of this comparative example produced a pronounced resonance at 2.40GHz with a return loss of 10.5dB and a quality factor (Q) of 338, as shown in FIG. 6.
In the first embodiment, a method for improving the return loss and the Q value of an SMR device adopts a low-power density deposition tungsten film to manufacture an alpha-W Bragg layer reflector; the preparation method of the comparative example SMR device adopts a tungsten film deposited with high power density to prepare the beta-W Bragg layer reflector. As can be seen from fig. 2 to 6, the method for improving the return loss and Q value of the SMR device in the embodiment utilizes the kinetic energy difference of sputtered ions or atoms caused by different sputtering power densities to cause the structural phase change of the tungsten thin film. Example methods to optimize SMR devices (002) texture of ZnO piezoelectric films deposited on bragg layer reflectors was optimized by changing the phase structure of the high acoustic impedance layer tungsten films in the bragg layer reflectors. Acoustic impedances of tungsten films with two different phase structures prepared in the first embodiment and the comparative example are indirectly calculated by a nano indentation method, and the acoustic impedance value of alpha-W is found to be improved by 10% compared with that of beta-W, return loss of an SMR device containing alpha-W in the first embodiment is improved by one time compared with that of a beta-W SMR device, and the Q value is greatly improved. The first embodiment and the comparative embodiment use the kinetic energy difference of sputtered ions or atoms caused by different sputtering power densities to cause the structural phase change of the tungsten film. Embodiments and methods optimize the resonance characteristics of an SMR resonator by changing the phase structure of a tungsten thin film in a bragg layer reflector of the SMR device, improving the return loss and quality factor Q value of the device. The embodiment has the advantages of simple method, low cost, easy realization and wide application.
Example two:
this embodiment is substantially the same as the first embodiment, and is characterized in that:
in this embodiment, the sputtering condition and the annealing condition are further changed to cause a phase change in the tungsten thin film, and the acoustic impedance of the tungsten thin film is changed by the phase change. In the embodiment, the phase change of the tungsten film of the high acoustic impedance layer in the Bragg layer is realized by changing the magnetron sputtering power density, so that the acoustic impedance of the tungsten film is improved, and the acoustic wave reflectivity of the Bragg layer reflector is further improved; this example optimizes the resonance characteristics of an SMR device by phase transformation of thin films in the bragg layer, which is expected to provide a new approach to improve SMR device performance.
Example three:
this embodiment is substantially the same as the previous embodiment, and is characterized in that:
in this embodiment, the oxygen content of the tungsten film is further changed by adjusting the sputtering process, so that the tungsten film undergoes a phase change, thereby changing the acoustic impedance of the tungsten film. In the embodiment, the phase structure of the tungsten film is regulated and controlled by adjusting the sputtering process, and the (002) texture of the ZnO piezoelectric film deposited on the Bragg layer reflector is optimized by changing the phase structure of the high-acoustic-impedance layer tungsten film in the Bragg layer reflector; and furthermore, the phase structure of a tungsten film in the Bragg layer reflector of the SMR device is changed, so that the resonance characteristic of the SMR resonator is optimized, and the return loss and the quality factor Q value of the device are improved.
Example four:
this embodiment is substantially the same as the previous embodiment, and is characterized in that:
in the bookIn the embodiment, the internal stress level of the Bragg layer reflector is changed by further regulating and controlling the phase change of the tungsten film in the Bragg layer and passing through amorphous SiO 2 And a Ti film for transferring stress to the ZnO piezoelectric film to regulate the (002) texture of ZnO. The phase change of the tungsten film changes the stress level in the Bragg layer, and the (002) texture of the ZnO piezoelectric film grown on the Bragg layer is optimized through the stress transmission, so that the SMR device with excellent resonance characteristics is obtained, and the quality factor Q value of the SMR device is greatly improved.
While the embodiments of the present invention have been described with reference to the accompanying drawings, the present invention is not limited to the above embodiments, and various changes and modifications may be made according to the purpose of the invention, and any changes, modifications, substitutions, combinations or simplifications made according to the spirit and principle of the technical solution of the present invention should be equivalent substitutions as long as the technical principle and inventive concept of the method for improving the return loss and Q value of an SMR device of the present invention are not departed from the technical principle and inventive concept of the method for improving the return loss and Q value of an SMR device.

Claims (10)

1. A method of increasing the return loss and Q of an SMR device, comprising the steps of:
a. cleaning a substrate:
sequentially putting a mirror polishing level single crystal Si (100) substrate into ethanol, acetone, ethanol and deionized water by adopting an ultrasonic cleaning 6-step method, wherein each ultrasonic cleaning step is not more than 10 minutes, then putting the silicon substrate into HF solution with the mass percentage concentration of not less than 5% for soaking for at least 1 minute, then putting the silicon substrate into deionized water for ultrasonic cleaning for at least 10 minutes, and finally, slowly blowing nitrogen from the center of the silicon substrate to the periphery until water beads on the surface of the substrate are completely blown out to obtain a clean and dry substrate;
b. preparing an alpha-W Bragg layer:
b, placing the substrate cleaned and dried in the step a into a vacuum chamber, and respectively using magnetron sputtering coating modes of DC and MF to coat tungsten and SiO 2 Alternately depositing the thin films on the surface of the cleaned silicon substrate; when the tungsten thin film layer is preparedControlling the sputtering power density of the tungsten film not to be higher than 1.5W/cm 2 (ii) a Wherein the prepared tungsten thin film layer is a stable phase alpha-W with a body-centered cubic structure;
c. preparing a bottom electrode Ti by sputtering:
continuously depositing a Ti bottom electrode with the thickness not more than 120 nm;
d. preparing thin film ZnO by sputtering:
continuously sputtering a ZnO piezoelectric film on the Ti bottom electrode of the alpha-W Bragg layer, wherein the power density is not higher than 6.6W/cm 2
e. Manufacturing an SMR device:
sputtering a top electrode Al film layer, and then carrying out subsequent MEMS processing to prepare the alpha-W SMR device.
2. The method of improving the return loss and Q of an SMR device of claim 1, wherein: in the step a, the substrate is cleaned for 40-60 minutes by an ultrasonic cleaning 6-step method, and then dried by a nitrogen gun.
3. The method of improving the return loss and Q of an SMR device of claim 1, wherein: in the step b, the substrate cleaned and dried in the step a is transferred into a vacuum chamber of a vacuum coating machine, a copper sheet is fixed on a sample rack, and the vacuum chamber is vacuumized until the vacuum in the chamber is not more than 5.0 multiplied by 10 -3 Pa;
When preparing the tungsten film layer, argon is introduced into the cavity to ensure that the sputtering pressure is not higher than 0.52Pa, then a tungsten target power supply is started to ensure that the power density is not higher than 1.5W/cm 2 Controlling the revolution speed of the revolving frame to be not lower than 20r/min, and controlling the thickness of each tungsten film layer to be not lower than 570 nm;
when SiO is carried out 2 When the film layer is prepared, argon and oxygen are simultaneously introduced into the cavity to enable the sputtering pressure to reach not less than 0.64Pa, the volume ratio of the argon to the nitrogen is 3:1, a silicon target power supply is started, the duty ratio is controlled to be 70%, and the power density is not less than 4.3W/cm 2 The revolution speed of the revolving frame is not lower than 20r/min, and each layer of SiO is prepared 2 The thickness of the film is not less than 660 nm;
alternating deposition of tungsten filmsLayer and SiO 2 Film layer, up to at least the 6 th SiO layer 2 And finishing the preparation process of the alpha-W Bragg layer after the film deposition is finished.
4. The method of improving the return loss and Q of an SMR device of claim 3, wherein: in the step b, when the tungsten thin film layer is prepared, the power density is controlled to be 1.0-1.5W/cm 2 The thickness of each tungsten film layer is prepared to be 570-580 nm.
5. The method of improving the return loss and Q of an SMR device of claim 3, wherein: in the step b, SiO is carried out 2 When the thin film layer is prepared, each SiO layer is prepared 2 The film thickness is 660-690 nm.
6. The method of improving the return loss and Q of an SMR device of claim 1, wherein: in the step d, the prepared ZnO piezoelectric film has a (002) texture.
7. The method of improving the return loss and Q of an SMR device of claim 1, wherein: when the ZnO film is prepared in the step d, continuously preparing the ZnO film on the Ti bottom electrode on the alpha-W Bragg layer reflector under the following preparation conditions: the bulk vacuum degree is not less than 5 x 10 -4 Pa, introducing argon to make the sputtering pressure not less than 0.96Pa, and adopting radio frequency power supply to make the power density not less than 6.6W/cm 2 And the thickness of the prepared ZnO film is not higher than 1.1 mu m.
8. The method of improving the return loss and Q of an SMR device of claim 1, wherein: in the step b, the tungsten film is subjected to phase change by changing the sputtering condition and the annealing condition, and the acoustic impedance of the tungsten film is changed by the phase change.
9. The method of improving the return loss and Q of an SMR device of claim 1, wherein: in the step b, the oxygen content of the tungsten film is changed by adjusting the sputtering process, so that the tungsten film is subjected to phase change, and the acoustic impedance of the tungsten film is changed.
10. The method of improving the return loss and Q of an SMR device of claim 1, wherein: the internal stress level of the Bragg layer reflector is changed by regulating and controlling the phase change of the tungsten film in the Bragg layer, and the amorphous SiO 2 And a Ti film for transferring stress to the ZnO piezoelectric film to regulate the (002) texture of ZnO.
CN202010268505.1A 2020-04-07 2020-04-07 Method for improving return loss and Q value of SMR device Active CN111575661B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010268505.1A CN111575661B (en) 2020-04-07 2020-04-07 Method for improving return loss and Q value of SMR device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010268505.1A CN111575661B (en) 2020-04-07 2020-04-07 Method for improving return loss and Q value of SMR device

Publications (2)

Publication Number Publication Date
CN111575661A CN111575661A (en) 2020-08-25
CN111575661B true CN111575661B (en) 2022-08-05

Family

ID=72126152

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010268505.1A Active CN111575661B (en) 2020-04-07 2020-04-07 Method for improving return loss and Q value of SMR device

Country Status (1)

Country Link
CN (1) CN111575661B (en)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3414832A (en) * 1964-12-04 1968-12-03 Westinghouse Electric Corp Acoustically resonant device
DE2653406A1 (en) * 1975-11-25 1977-05-26 Murata Manufacturing Co PIEZOELECTRIC CERAMIC MATERIALS
CN1638271A (en) * 2004-01-07 2005-07-13 Tdk株式会社 Thin film wave resonator
CN101277099A (en) * 2008-03-12 2008-10-01 浙江大学 Metallic prague sound wave reflector layer structure being suitable for FBAR
CN102571027A (en) * 2012-02-27 2012-07-11 浙江瑞能通信科技有限公司 Film bulk acoustic resonator structure based on all metal Bragg reflection layer
CN102765933A (en) * 2012-07-10 2012-11-07 上海大学 High Q*f value microwave ceramic dielectric material and preparation method thereof
CN104009727A (en) * 2014-05-21 2014-08-27 上海交通大学 Solid assembly resonator based on MgxZn1-xO piezoelectric film
CN107342748A (en) * 2017-07-04 2017-11-10 浙江大学 A kind of bulk acoustic wave resonator of based single crystal piezoelectric membrane and preparation method thereof
CN110957989A (en) * 2018-09-26 2020-04-03 中国科学院苏州纳米技术与纳米仿生研究所 Film bulk acoustic resonator and manufacturing method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107241077B (en) * 2017-05-12 2020-12-29 电子科技大学 Piezoelectric film bulk acoustic resonator and preparation method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3414832A (en) * 1964-12-04 1968-12-03 Westinghouse Electric Corp Acoustically resonant device
DE2653406A1 (en) * 1975-11-25 1977-05-26 Murata Manufacturing Co PIEZOELECTRIC CERAMIC MATERIALS
CN1638271A (en) * 2004-01-07 2005-07-13 Tdk株式会社 Thin film wave resonator
CN101277099A (en) * 2008-03-12 2008-10-01 浙江大学 Metallic prague sound wave reflector layer structure being suitable for FBAR
CN102571027A (en) * 2012-02-27 2012-07-11 浙江瑞能通信科技有限公司 Film bulk acoustic resonator structure based on all metal Bragg reflection layer
CN102765933A (en) * 2012-07-10 2012-11-07 上海大学 High Q*f value microwave ceramic dielectric material and preparation method thereof
CN104009727A (en) * 2014-05-21 2014-08-27 上海交通大学 Solid assembly resonator based on MgxZn1-xO piezoelectric film
CN107342748A (en) * 2017-07-04 2017-11-10 浙江大学 A kind of bulk acoustic wave resonator of based single crystal piezoelectric membrane and preparation method thereof
CN110957989A (en) * 2018-09-26 2020-04-03 中国科学院苏州纳米技术与纳米仿生研究所 Film bulk acoustic resonator and manufacturing method thereof

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
Effects of thermal annealing of W/SiO 2 multilayer Bragg reflectors on resonance characteristics of film bulk acoustic resonator devices with cobalt electrodes;Munhyuk Yim;《Journal of Vacuum Science & Technology A》;20040405;第22卷;第465-471页 *
氧化锌薄膜体声波谐振器制作重复性和均匀性;陈熙;《微纳电子技术》;20191231;第56卷(第12期);第984-991页 *
纳米薄膜固体装配型体声波谐振器的研究;汪军;《中国优秀博硕士学位论文全文数据库(硕士)信息科技辑》;20200115(第01期);论文第37-45页,第30页, *

Also Published As

Publication number Publication date
CN111575661A (en) 2020-08-25

Similar Documents

Publication Publication Date Title
CN107012422B (en) Deposition method, aluminum nitride film containing additive and piezoelectric device including the film
US5646583A (en) Acoustic isolator having a high impedance layer of hafnium oxide
Mortet et al. Surface acoustic wave propagation in aluminum nitride-unpolished freestanding diamond structures
KR100890080B1 (en) Method for producing piezoelectric films with rotating magnetron sputtering system
KR20010082140A (en) Method for producing devices having piezoelectric films
US20090045704A1 (en) Method for forming a multi-layer electrode underlying a piezoelectric layer and related structure
CN105703733A (en) Method for preparing solid assembled film bulk acoustic wave resonator
KR20040087676A (en) Film bulk acoustic resonator and method of producing the same
KR20010082097A (en) A method of fabricating a zinc oxide based resonator
CN112311347A (en) Structure capable of improving quality factor Q value of film bulk acoustic resonator
CN110417374B (en) Film bulk acoustic resonator and preparation method thereof
CN111010137A (en) Air gap type film bulk acoustic resonator and preparation method thereof
CN115001426B (en) Preparation method of film bulk acoustic resonator based on multiple bonding processes
CN113193846A (en) Film bulk acoustic resonator with mixed transverse structural characteristics
CN114631261A (en) Piezoelectric layer having tilted C-axis orientation and method of making same
CN101323971A (en) Method for preparing high quality ZnO film using cushioning layer
CN111010126A (en) Surface acoustic wave filter structure of layered electrode and preparation method thereof
CN111575661B (en) Method for improving return loss and Q value of SMR device
Iborra et al. Piezoelectric and electroacoustic properties of Ti-doped AlN thin films as a function of Ti content
CN117118388B (en) Multilayer composite wafer and thin film elastic wave device
CN113472306A (en) Solid assembly type piezoelectric film bulk acoustic resonator and manufacturing method thereof
CN110504937B (en) Film bulk acoustic resonator structure and preparation method thereof
Felmetsger Sputter technique for deposition of AlN, ScAlN, and Bragg reflector thin films in mass production
Yoon et al. Fabrication of ZnO-based film bulk acoustic resonator devices using W/SiO^ sub 2^ multilayer reflector
JP2004336600A (en) Surface acoustic wave device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant