CN111554033B - Three-layer four-channel batch paper money rapid automatic sorting device with vibration type collecting mechanism and working method - Google Patents
Three-layer four-channel batch paper money rapid automatic sorting device with vibration type collecting mechanism and working method Download PDFInfo
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- CN111554033B CN111554033B CN202010370330.5A CN202010370330A CN111554033B CN 111554033 B CN111554033 B CN 111554033B CN 202010370330 A CN202010370330 A CN 202010370330A CN 111554033 B CN111554033 B CN 111554033B
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- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D11/00—Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
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- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
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Abstract
The invention discloses a three-layer four-channel batch paper money rapid automatic sorting device with a vibrating type collecting mechanism and a working method. The invention solves the problems that the manual processing efficiency is low, and the current devices such as a sorter, a cash counter and a binding machine can not directly process disordered paper money; the regular rotation of the note scattering plate can lead the stacked paper money to be stirred and loosened, and can greatly accelerate the speed of the paper money entering the channel due to the vibration and the impact.
Description
Technical Field
The invention relates to a paper money arranging device and a working method.
Background
In a gas station, a public transport company, a bank and other specific occasions, a process of collecting scattered cash can occur, manual arrangement and proofreading are needed after collection, and particularly in the financial machine industry, the number of the recycled paper money is extremely large and is very messy; it can be seen from this that: in the link of manual money clearing, the device has great demand for replacing manual work to arrange the paper money orderly. Although some automated devices such as a sorter, a cash counter, a binding machine, etc. play a great role in reducing labor intensity and improving production efficiency, since bills sent to a cash center are scattered without being sorted, which cannot be directly handled by the sorter, etc., their functions are not perfect and the scattered bills cannot be sorted. In addition, with the introduction of industry 4.0, the machine becomes intelligent and unmanned. At present, no machine capable of automatically arranging disordered paper money in batches exists in China.
The invention also provides a patent of 'an automatic sorting device for scattered paper money' and 'a double-row vibration type scattered paper money sorting and collecting device with accurate positioning and a control method thereof' by a development group of the same patentee before the invention, but the invention at the earlier stage has the defects of excessive freedom, insufficient structure and limited paper money processing amount. According to the research of the small group of enterprises, at present, units such as a cash deposit center, a bank and the like have the situation that a large amount of paper money needs to be processed, and because no paper money sorting device is arranged in the market, a manual mode is still adopted. The development of machines that do not significantly exceed the speed of human intervention would present difficulties in marketing. The invention meets the requirement, greatly improves the prior invention, strives to simplify the structure and greatly improves the paper money arrangement amount. Firstly, only one direction of freedom of vibration is retained; secondly, in order to improve the treatment capacity, a four-row (namely four-channel) finishing device is adopted, so that the disposable treatment capacity is greatly improved; moreover, because the amount of paper money is large, in order to prevent the insufficiency of the disposable arranging capability, a double-layer arranging structure is adopted; in order to collect paper money conveniently, a unique paper money collecting mechanism is designed, so that the paper money can be conveniently removed after being sorted, and the practicability is improved. The paper money sorting device is based on model experiments, realizes the rapid sorting of paper money through interaction force and a specially designed paper money sorting container, adopts a three-layer mechanism comprising a sorting layer, a transition layer and a collecting layer, can automatically and rapidly sort scattered paper money into a neat stack through the assistance of a sensor, has the advantages of simple structure, low cost, safety, reliability and the like, and can greatly improve the working efficiency. The device of the invention can process up to 3000 paper currencies at one time, which is far higher than the speed of the previous patent of the development group which can process only up to 300 paper currencies at one time.
In summary, how to design a fast banknote sorting device with the characteristics of high efficiency, simple structure, low price, high automation degree and the like is a problem to be solved urgently by technical personnel in the field at present.
Disclosure of Invention
The invention aims to provide a three-layer four-channel batch paper money quick automatic sorting device with a vibration type collecting mechanism and a working method, which can sort scattered paper money in order.
The technical solution of the invention is as follows:
the utility model provides a take quick automatic finishing device of four channels of three-layer of vibrating collection mechanism paper currency in batches, characterized by: the device comprises a first layer of arrangement mechanism, a second layer of transition mechanism and a collection mechanism;
the first layer of arranging mechanism is arranged on the fixed rack, a photoelectric sensor is arranged on the inner wall of the channel, the main body of the arranging mechanism is a first layer of arranging container, the head end of the first layer of arranging container is connected with a first motor with a first eccentric disc through a connecting rod, and the arranging container comprises a fan-shaped banknote scattering plate and a banknote distribution plate which are provided with a first steering engine and can rotate; the first sliding rail is fixed on the rack through a fixing piece, and the installation angle of the first sliding rail is 10 degrees to the horizontal line; the first eccentric disc, the first connecting rod, the first slide rail and the first layer of arrangement container slide block strip form a crank slide block mechanism, and the crank slide block mechanism is driven by a first motor to make the first layer of arrangement container do linear reciprocating motion along the direction of the slide rail, namely, the first layer of arrangement container vibrates forwards and backwards; the first layer of the arrangement container is provided with four channels, and the surfaces of the channels are uneven;
the fan-shaped note scattering plate is fixed on the shaft and can be indirectly driven by the first steering engine to rotate for a certain angle at regular intervals, so that paper money is prevented from being accumulated at the notch opening;
the interval arrangement of the banknote sorting plate is larger than the width of one hundred yuan of renowned banknotes and is far smaller than the length of one hundred yuan of renowned banknotes, and the interval arrangement can limit the banknotes to enter the channel along the channel instead of transversely, so that the effect of sorting the banknotes is achieved;
the fan-shaped scattered banknote plate is hidden between the two banknote distribution plates, and can be exposed by regularly rotating a certain angle, when the banknote is accumulated at the channel opening to form balance, the exposure of the fan-shaped scattered banknote plate can shift the banknote to break the balance of the banknote, so that the banknote accumulation at the channel opening is prevented, and the speed of the banknote entering the channel is increased;
the second layer of transition mechanism is fixed on the rack and positioned below the first layer of sorting mechanism, the main body of the second layer of transition mechanism is a second layer of sorting container, the second layer of sorting container is of a four-channel groove structure, and the width of each groove is matched with 100 yuan RMB; a light intensity sensor is attached to the bottom of the container at intervals, and the light intensity sensor is communicated with the controller; the head end of the second layer of the finishing container is connected with a second motor with a second eccentric disc 18 through a second connecting rod, a second slide rail is installed on the rack through a fixing piece, and the installation angle is 10 degrees to the horizontal line; the tail end of the second layer of transition mechanism is fixedly provided with a front banknote pressing plate and a rear banknote pressing plate which are provided with second steering engines; the second connecting rod, the second eccentric disc, the second slide rail and the second layer of arrangement container slide block strip form a crank slide block mechanism which is driven by a second motor to make the second layer of arrangement container do linear reciprocating motion along the direction of the second slide rail;
the third layer of collecting mechanism is fixed on the second rack, the main body of the third layer of collecting mechanism is a collecting mechanism box body, and the whole collecting mechanism is divided into A, B, C parts according to the motion relation; part A includes: the fixed sliding block is fixed on the second rack; the part B comprises: a groove for the aluminum plate, a third slide rail and a screw rod; part C includes: a third steering engine, an angle control plate, an infrared sensor, a nut and a sliding block; a third motor and a third steering engine are fixed on the part C, and a fourth motor is fixed on the part A; the whole movement is divided into three parts, namely a first part, a second part and a third part, wherein the movement is a first part: the fourth motor drives the cam to rotate, the cam pushes against a steel groove fixed at the bottom of the aluminum plate lap, and the final motion effect is that the B, C parts in the whole collecting tank are dragged by the cam to vibrate up and down; in this set of movements: the whole body formed by the steel groove and the groove overlapped by the aluminum plate is taken as a sliding block in the cam sliding block mechanism; according to the constraint effect of the third slide rail and the fixed slide block, the whole body is regarded as a guide rail in the cam slide block mechanism; B. the whole of the part C vibrates in the vertical direction relative to the part A, wherein the collection mechanism box body moves relative to a fixed sliding block fixed on the second rack, the fixed sliding block is fixed, and the third sliding rail moves relative to the fixed sliding block; and (2) performing a second exercise: the third motor drives the screw rod to rotate, and the part C fixed on the nut can move up and down relative to the part B according to a program under the constraint action of the third slide rail and the slide block; and (3) movement: the third steering wheel drives the angle control board to rotate a certain angle.
The width of each groove of the second layer of the arrangement container is 80 mm; a piece of light intensity sensor is attached to the bottom of the container every 10 cm.
The interval of the banknote sorting plate is set to be 80 mm.
A working method of a three-layer four-channel batch paper money rapid automatic sorting device with a vibrating type collecting mechanism is characterized in that: comprises the following steps:
s1: arranging the paper money in batches in the same direction: a large batch of paper money is put into a first-layer sorting mechanism with a four-channel structure at the bottom; when the photoelectric sensor judges that the thickness of the paper money of the first layer of arrangement container exceeds a threshold value, the first layer of arrangement mechanism reciprocates along the direction of the first slide rail; the paper money which is disordered under the driving of the reciprocating motion of the first layer of arrangement container vibrates back and forth relatively in the paper money arrangement container, under the action of gravity and inertia, the paper money impacts the fan-shaped paper money scattering plate and is changed into a direction along the channel under the restraint of the paper money distribution plate and the channel, the accumulated paper money can be stirred and loosened by the regular rotation of the fan-shaped paper money scattering plate, and the speed of the paper money entering the channel due to the vibration impact is greatly increased; at the moment, the paper money arranged in the direction along the channel can enter the second-layer transition mechanism 2 through the paper money distribution plate, while the paper money in other directions can continuously vibrate and impact the paper money distribution plate until the paper money is changed into the paper money passing through the paper money distribution plate in the direction along the channel; the surface of the first layer of the channel of the sorting container is uneven, so that the paper money is easier to fall into the channel in an inclined manner; the process realizes that the first layer of arrangement mechanism roughly arranges the scattered paper money in the same direction;
s2: arranging the bulk homodromous paper money into a stack: the paper money limited and sorted by the paper money distribution plate and the fan-shaped paper money scattering plate enters the corresponding channel of the second layer of sorting container under the action of gravity; the front banknote pressing plate and the rear banknote pressing plate are blocked at the tail end of the second layer of arrangement structure; when a light intensity sensor attached to the lower part of the second layer of sorting container detects that paper money is stacked, the controller sends out PWM to control a second motor of the second layer of transition mechanism to rotate, the second layer of sorting mechanism does linear reciprocating motion along the direction of a second slide rail, the generated vibration can enable the paper money entering the second layer of sorting mechanism to move along the bottom of the container under the action of gravity, different paper money is mutually inserted and overlapped along the direction of a channel in the moving process, and the paper money is blocked by a front paper money pressing plate at the tail end of the second layer of sorting mechanism to continuously impact the paper money so as to form a relatively tidy pile;
s3: collecting the paper money in batches: under the action of gravity and inertia, the ejected piled and tidy paper money slides to a collecting tank of the third layer of collecting mechanism and is piled on the angle control plate; when any infrared sensor detects that paper money enters the collecting tank, the channel at the tail end of the second layer of transition mechanism is closed, so that the paper money is temporarily not discharged, and the paper money is prevented from continuously falling into the collecting container; then, a third steering engine is used for controlling the angle control plate to raise by 20 degrees, a stack of paper money which is not stacked orderly can be enabled to be vertical slowly after being erected, then a fourth motor drives a cam to rotate, so that the collecting tank can vibrate in the vertical direction under the constraint action of a fixed sliding block and a third sliding rail, the paper money in the collecting tank is tidily arranged in the vibration process, finally, the angle control plate is placed downwards by 20 degrees, the third motor drives a screw rod to rotate, and therefore the angle control plate fixed on a screw rod nut is lowered by a corresponding height, and then the paper money can be neatly laid on the angle control plate; when the sorted paper money is to be taken away, the switch is pressed, the third motor drives the screw rod to rotate, so that the angle control plate fixed on the screw rod nut bears the paper money to ascend, and a worker takes out a batch of orderly paper money at an outlet;
s4: after the batch of paper money is processed, the stepping motor controls the collecting tank to ascend to prepare for processing the next batch of paper money.
The invention solves the problems that the manual processing efficiency is low, and the current devices such as a sorter, a cash counter and a binding machine can not directly process disordered paper money; the regular rotation of the note scattering plate can lead the stacked paper money to be stirred and loosened, and can greatly accelerate the speed of the paper money which is impacted by vibration and enters the channel, which is a great advantage of the invention. At present, devices capable of arranging paper money in batches are available at home and abroad.
The invention utilizes the vibration of the container to lead the paper money to impact the paper money separating plate and to be arranged into a vertical direction under the restraint of the paper money separating plate; the loose banknote plate is designed to rotate regularly, so that stacked banknotes can be stirred and loosened, and the influence on efficiency caused by long-time stacking of the banknotes is prevented, so that the loose banknote plate is an effective measure for dealing with a large number of banknotes, the speed of the banknotes entering the channel due to vibration and impact can be greatly increased, and the loose banknote plate has the great advantage. The related structure is simple and delicate.
The invention is characterized in that the double-layer reciprocating vibration container is utilized to arrange the batch of paper money orderly. Because batch paper money is sorted, the paper money amount is large, the paper money stacking and blocking phenomena are easy to occur only by designing a single-layer sorting container, and the paper money stacking and blocking phenomenon is difficult to be tidy once, so that the paper money sorting container is designed into a double layer. The design of the upper layer intentionally enables the paper money to be quickly discharged after being roughly tidied, so that the congestion at the layer is prevented; the second layer (lower layer) arrangement container can alleviate the defect that the upper layer is easy to jam, and can arrange the paper money randomly fallen from the upper layer orderly, so that the working reliability of the whole device and the success rate of arranging the paper money orderly are improved. At present, no relevant device exists at home and abroad.
Another feature of the present invention is the collection mechanism because if the notes are allowed to slide directly out of the channels of the second tier of collation containers, the notes may be stacked in the longitudinal direction into a long bunch for discharge or may not be stacked in a pile for collection. Therefore, the collecting mechanism with vibration and swinging of the receiving plate belt is designed, the sorted paper money can be stacked one by one, and then the paper money is tidily sorted by the collecting device, so that the effect of tidily sorting the paper money is thoroughly achieved. The "belt-vibration type collecting mechanism" of the present invention is the third layer collecting mechanism 3 described later. The invention is a great characteristic and innovation, and no relevant device exists at home and abroad at present.
The invention has less freedom, good integral rigidity and stable operation; the invention has low cost and simple structure, and is beneficial to control realization. The paper money counting machine has good popularization value for enterprises which need to rapidly process a large number of paper money units or related device manufacturers.
According to the relevant unit reflection, the current processing of a large number of paper currencies is mainly concentrated on large bills of hundred yuan, fifty yuan and the like, and the bills are basically flat (namely, few folding, folding and lumpy type difficult paper currencies) and are not necessary and too high in cost to deal with the difficult paper currencies and are not popularized. Therefore, the invention mainly deals with the basically flat paper currency (the width of the paper currency does not exceed one hundred yuan RMB). The width of the hundred yuan paper currency is 75mm, so the width of the channel designed by the invention is 80mm, and the problematic paper currency does not belong to the object to which the invention is applied.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is an overall view of a three-layer four-channel batch banknote rapid automatic sorting device with a vibration type collecting mechanism.
FIG. 2 is a flow chart of a processing method of the three-layer four-channel batch banknote rapid automatic sorting device with the vibration type collecting mechanism.
FIG. 3 is a three-dimensional structure diagram of a first layer of arrangement mechanism of the three-layer four-channel batch banknote rapid automatic arrangement device with the vibration type collection mechanism.
FIG. 4 is a three-dimensional structure diagram of a second layer transition mechanism of the three-layer four-channel batch banknote rapid automatic sorting device with a vibration type collecting mechanism.
FIG. 5 is a schematic diagram of the movement principle of the second layer transition mechanism container of the three-layer four-channel batch banknote rapid automatic sorting device with the vibration type collecting mechanism.
FIG. 6 is a schematic diagram showing the state before and after the paper money arrangement in the second layer transition mechanism container of the three-layer four-channel batch paper money rapid automatic arrangement device with the vibration type collection mechanism.
FIG. 7 is a schematic side view of a timing discharge mechanism of the three-layer four-channel batch banknote rapid automatic sorting device with a vibration type collecting mechanism according to the present invention.
FIG. 8 is a schematic diagram of the forward principle of the timing discharge mechanism of the three-layer four-channel batch banknote rapid automatic sorting device with the vibration type collecting mechanism.
FIG. 9 is a three-dimensional front structure diagram of the third layer collecting mechanism of the three-layer four-channel batch banknote rapid automatic sorting device with the vibrating type collecting mechanism.
FIG. 10 is a three-dimensional structure diagram of the back of the third layer of the collecting mechanism of the three-layer four-channel batch banknote rapid automatic sorting device with the vibrating type collecting mechanism.
Fig. 11 is a schematic diagram of a banknote entering and receiving device and a sorting principle of the three-layer four-channel batch banknote rapid automatic sorting device with a vibrating type collecting mechanism.
Detailed Description
The utility model provides a take quick automatic finishing device of four channels of three-layer of vibrating collection mechanism paper currency in batches, characterized by: the device comprises a first layer arrangement mechanism 1, a second layer transition mechanism 2 and a collection mechanism 3;
the first layer of arranging mechanism 1 is arranged on a fixed rack 4, a photoelectric sensor 5 is arranged on the inner wall of a channel, the main body of the arranging mechanism is a first layer of arranging container 6, the head end of the first layer of arranging container is connected with a first motor 9 with a first eccentric disc 8 through a connecting rod 7, and the arranging container 6 comprises a rotatable fan-shaped banknote scattering plate 11 with a first steering engine 10 and a banknote distributing plate 12; the first slide rail 13 is fixed on the frame 4 through a fixing piece, and the installation angle is 10 degrees with the horizontal line; the first eccentric disc 8, the first connecting rod 7, the first slide rail 13 and the first layer of arrangement container slide block strip 14 form a crank slide block mechanism, and the crank slide block mechanism is driven by the first motor 9 to enable the first layer of arrangement container 6 to do linear reciprocating motion along the direction of the slide rail, namely, to vibrate back and forth; the first layer of the arrangement container is provided with four channels, and the surfaces of the channels are uneven;
the fan-shaped note scattering plate is fixed on the shaft and can be indirectly driven by the first steering engine to rotate for a certain angle at regular intervals, so that paper money is prevented from being accumulated at the notch opening;
the interval arrangement of the banknote sorting plate is larger than the width of one hundred yuan of renowned banknotes and is far smaller than the length of one hundred yuan of renowned banknotes, and the interval arrangement can limit the banknotes to enter the channel along the channel instead of transversely, so that the effect of sorting the banknotes is achieved;
the fan-shaped scattered banknote plate 11 is hidden between the two banknote distribution plates, and can be exposed by regularly rotating a certain angle, when the banknote is accumulated at the channel opening to form balance, the exposed end of the fan-shaped scattered banknote plate can shift the banknote to break the balance of the banknote, so that the banknote accumulation at the channel opening is prevented, and the speed of the banknote entering the channel is increased;
the second layer transition mechanism 2 is fixed on the rack 4 and positioned below the first layer sorting mechanism 1, the main body of the second layer transition mechanism is a second layer sorting container 15, the second layer sorting container 15 is of a four-channel groove structure, and the width of each groove is matched with 100 yuan RMB; a light intensity sensor 16 is attached to the bottom of the container at intervals, and the light intensity sensors 16 are communicated with the controller; the head end of the second layer of the finishing container is connected with a second motor 19 with a second eccentric disc 18 through a second connecting rod 17, a second slide rail 20 is installed on the rack through a fixing piece, and the installation angle is 10 degrees to the horizontal line; a front banknote pressing plate 22 and a rear banknote pressing plate 23 with a second steering engine 21 are fixed at the tail end of the second layer transition mechanism 2; the second connecting rod 17, the second eccentric disc 18, the second slide rail 20 and the second layer of arrangement container slide block strip 24 form a crank slide block mechanism, and the crank slide block mechanism is driven by the second motor 19 to enable the second layer of arrangement container 15 to do linear reciprocating motion along the direction of the second slide rail;
the third layer of collecting mechanism 3 is fixed on the second frame 32, the main body of the third layer of collecting mechanism is a collecting mechanism box body 25, and the whole collecting mechanism is divided into A, B, C parts according to the motion relation; part A includes: a fixed slider 33 fixed to the second frame 32 (the member 33 itself is a slider, but it is fixed to the frame and is called a fixed slider here), the second frame 32; the part B comprises: the aluminum plate lapping groove 31, the third slide rail 34 and the screw rod 35; part C includes: a third steering engine 27, an angle control plate 28, an infrared sensor 30, a nut 38 and a sliding block 37; a third motor 26 and a third steering engine 27 are fixed on the part C, and a fourth motor 29 is fixed on the part A; the whole movement is divided into three parts, namely a first part, a second part and a third part, wherein the movement is a first part: the fourth motor 29 drives the cam 36 to rotate, the cam 36 abuts against a steel groove 39 fixed at the bottom of the aluminum plate groove 31 (the steel groove and the cam are lubricated by a solid lubricant), and the final motion effect is that the two parts B, C in the whole collecting groove are dragged by the cam 36 to vibrate up and down; in this set of movements: the whole (which can be understood as B, C two parts) of the steel groove 39 and the aluminum plate groove 31 is regarded as a slide block in the cam slide block mechanism; the third slide rail 34 and the fixed slide 33 are regarded as guide rails in the cam-slide mechanism as a whole according to the function of the restraint; B. the two parts C vibrate vertically relative to the part A as a whole, wherein the collecting mechanism box body 25 moves relative to a fixed slide block 33 fixed on a second rack 32, and unlike the traditional mechanism, the fixed slide block 33 in the invention is not moved, and a third slide rail 34 moves relative to the fixed slide block 33; and (2) performing a second exercise: the third motor 26 drives the screw rod 35 to rotate, and under the constraint action of the third slide rail 34 and the slide block 37, the part C fixed on the nut 38 can move up and down relative to the part B according to a program; and (3) movement: the third steering engine 27 drives the angle control plate 28 to rotate a certain angle. The third layer of collecting mechanism is also in a vibration mode overall, so that the paper money can be conveniently and tidily sorted after entering the collecting groove, and the third layer of collecting mechanism is a great characteristic and innovation of the invention. The third layer collecting mechanism 3 is the "belt vibration type collecting mechanism" of the invention.
The width of each groove of the second layer of the arrangement container is 80 mm; slightly larger than a 100 yuan RMB with a width of 75mm 1; a piece of light intensity sensor is attached to the bottom of the container every 10 cm.
The interval of the banknote sorting plate is set to be 80 mm. (slightly larger than the width of the hundred-yuan RMB and far smaller than the length of the hundred-yuan RMB; the size of the hundred-yuan RMB: 155mm in length and 77mm in width)
A working method of a three-layer four-channel batch paper money rapid automatic sorting device with a vibrating type collecting mechanism is characterized in that: comprises the following steps:
s1: arranging the paper money in batches in the same direction: a large batch of paper money is put into a first layer of arrangement mechanism 1 with a four-channel structure at the bottom; when the photoelectric sensor 5 judges that the thickness of the paper money of the first-layer sorting container 6 exceeds a threshold value, the first-layer sorting mechanism 1 reciprocates along the direction of the first slide rail; the disordered paper money is driven by the reciprocating motion of the first layer of arrangement container 6 to vibrate back and forth relatively, under the action of gravity and inertia, the paper money impacts the fan-shaped paper money scattering plate 11 and is changed into the direction along the channel under the restraint of the paper money distribution plate 12 and the channel, the regular rotation of the fan-shaped paper money scattering plate 11 can lead the piled paper money to be stirred and loosened, and the speed of leading the paper money to enter the channel after the vibration impact is greatly increased; at the moment, the paper money arranged along the channel direction can enter the second-layer transition mechanism 2 through the paper money distribution plate 12, while the paper money in other directions can continuously vibrate and impact the paper money distribution plate 12 until the paper money can not pass through the paper money distribution plate 12 along the channel direction; the surface of the first layer of the channel of the sorting container is uneven, so that the paper money is easier to fall into the channel in an inclined manner; therefore, the problems of extrusion and overlapping can be reduced, and the channels can restrict the direction of the paper currency in vibration, so that the paper currency sorting can be promoted to a certain extent. The process realizes that the first layer of arranging mechanism 1 roughly arranges the scattered paper money in the same direction;
s2: arranging the bulk homodromous paper money into a stack: the paper money limited and sorted by the paper money distribution plate 12 and the fan-shaped paper money scattering plate 11 enters the corresponding channel of the second-layer sorting container 15 under the action of gravity; the front banknote pressing plate 22 and the rear banknote pressing plate 23 are blocked at the tail end of the second-layer sorting structure 2; when the light intensity sensor 16 attached to the lower part of the second layer of sorting container 15 detects that the paper money is stacked, the controller sends out PWM to control the second motor 19 of the second layer of transition mechanism 2 to rotate, the second layer of sorting mechanism 2 makes linear reciprocating motion along the direction of the second slide rail 20, the generated vibration can enable the paper money entering the second layer of sorting mechanism 2 to move along the bottom of the container under the action of gravity, different paper money is mutually inserted and overlapped along the direction of the channel in the moving process, and the paper money is blocked by the front paper money pressing plate 23 at the tail end of the second layer of sorting mechanism 2 to continuously impact the paper money so as to form a relatively tidy stack;
s3: collecting the paper money in batches: under the action of gravity and inertia, the ejected piled and tidy paper money slides to a collecting tank of the third-layer collecting mechanism 3 and is piled on the angle control plate 28; when any infrared sensor 30 detects that paper money enters the collecting groove, the channel at the tail end of the second layer of transition mechanism 2 is closed, so that the paper money is temporarily not discharged, and the paper money is prevented from continuously falling into the collecting container; then the third steering engine 27 is used for controlling the angle control plate 28 to raise by 20 degrees (note: when the paper money is accumulated to a certain amount, the rotation of the angle control plate and the vibration action of the collecting groove are obviously reduced, which determines the designed maximum reasonable depth of the collecting groove), so that a stack of paper money which is not stacked orderly is slowly erected and tends to be vertical, then the fourth motor 29 drives the cam 36 to start rotating, the collecting groove is subjected to vertical vibration under the constraint action of the fixed slide block 33 and the third slide rail 34, the paper money in the collecting groove is tidily arranged in the vibration, finally the angle control plate 28 is swung downwards by 20 degrees, the third motor 26 drives the screw rod 35 to rotate, so that the angle control plate 28 fixed on the screw rod nut 38 is lowered by a corresponding height (note: in order to increase the number of single collected paper money, so that the collecting groove is designed as deep as possible under an allowable condition, so that the angle control plate 28 is lowered to the corresponding height at this time to prepare for continuously receiving the paper money), and then the paper money is neatly laid on the angle control plate 28; the purpose of the design is to ensure that a stack of paper currency sliding into the collecting tank can be neatly arranged very reliably, and more paper currency is allowed to be stacked on the angle control plate, so that the paper currency arranging and stacking amount is increased; when the sorted paper money is to be taken away, the switch is pressed, the third motor 26 drives the screw rod 35 to rotate, so that the angle control plate 28 fixed on the screw rod nut 38 bears the paper money to ascend, and the worker takes out a batch of tidy paper money at the outlet in sequence; in addition, in order to take away the paper money under the condition of not influencing the work of other parts of the whole mechanism, a collecting tank can be reserved, the collecting tank and the collecting tank can be alternately used, more time can be saved, the working efficiency effect can be improved, and the practicability of the paper money collecting device is improved.
S4: after the batch of paper money is processed, the stepping motor controls the collecting tank to ascend to prepare for processing the next batch of paper money.
The working principle is as follows: firstly, paper currency collides with the fan-shaped paper currency scattering plate 11 through the vibration of the first-layer sorting container 6, and is sorted into paper currency which is relatively tidy in the same direction under the constraint of the paper currency sorting plate 12; secondly, the tail end of the second layer of the sorting container 15 is blocked by the front banknote pressing plate 22, so that the temporary channel is closed, the banknotes cannot slide out temporarily, and the banknotes can be inserted under the action of vibration and gravity to form a relatively sorted stack; finally, the ejected banknotes will slide down to the collection chute of the collector and be stacked on the angle control plate 28 under the action of gravity; when a certain amount of paper money exists on the angle control plate 28, the channel at the tail end of the second layer of transition mechanism 2 is closed, so that the paper money cannot slide out temporarily, and the paper money is prevented from continuously falling into the collecting container; the angle control plate 28 is then raised and rotated 20 ° to reverse the disordered banknotes in the same direction, the dc motor 29 with the cam 36 is then rotated to vibrate the collecting chute, the pressed banknotes can be sorted under the constraint of the collecting chute, and finally the angle control plate 28 is rotated 20 ° counterclockwise and the collecting chute is lowered, the banknotes now lying neatly on the angle control plate 28.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The utility model provides a take quick automatic finishing device of four channels of three-layer of vibrating collection mechanism paper currency in batches, characterized by: the device comprises a first layer of arrangement mechanism, a second layer of transition mechanism and a third layer of collection mechanism;
the first layer of arranging mechanism is arranged on the fixed rack, a photoelectric sensor is arranged on the inner wall of the channel, the main body of the arranging mechanism is a first layer of arranging container, the head end of the first layer of arranging container is connected with a first motor with a first eccentric disc through a connecting rod, and the arranging container comprises a fan-shaped banknote scattering plate and a banknote distribution plate which are provided with a first steering engine and can rotate; the first sliding rail is fixed on the fixed rack through a fixing piece, and the installation angle of the first sliding rail is 10 degrees to the horizontal line; the first eccentric disc, the first connecting rod, the first slide rail and the first layer of arrangement container slide block strip form a crank slide block mechanism, and the crank slide block mechanism is driven by a first motor to make the first layer of arrangement container do linear reciprocating motion along the direction of the slide rail, namely, the first layer of arrangement container vibrates forwards and backwards; the first layer of the arrangement container is provided with four channels, and the surfaces of the channels are uneven;
the fan-shaped note scattering plate is fixed on the shaft and can be indirectly driven by the first steering engine to rotate for a certain angle at regular intervals, so that paper money is prevented from being accumulated at the notch opening;
the interval arrangement of the banknote sorting plate is larger than the width of one hundred yuan of renowned banknotes and is far smaller than the length of one hundred yuan of renowned banknotes, and the interval arrangement can limit the banknotes to enter the channel along the channel instead of transversely, so that the effect of sorting the banknotes is achieved;
the fan-shaped scattered banknote plate is hidden between the two banknote distribution plates, the outcrop of the fan-shaped scattered banknote plate can be enabled to be exposed by regularly rotating a certain angle, when the banknote is accumulated at the channel opening to form balance, the outcrop of the fan-shaped scattered banknote plate can stir the banknote to break the balance of the banknote, so that the banknote accumulation at the channel opening is prevented, and the speed of the banknote entering the channel is accelerated;
the second layer of transition mechanism is fixed on the fixed rack and positioned below the first layer of sorting mechanism, the main body of the second layer of transition mechanism is a second layer of sorting container, the second layer of sorting container is of a four-channel groove structure, and the width of each groove is matched with 100 yuan of RMB; a light intensity sensor is attached to the bottom of the container at intervals, and the light intensity sensor is communicated with the controller; the head end of the second layer of the finishing container is connected with a second motor with a second eccentric disc through a second connecting rod, a second slide rail is installed on the fixed rack through a fixing piece, and the installation angle is 10 degrees to the horizontal line; the tail end of the second layer of transition mechanism is fixedly provided with a front banknote pressing plate and a rear banknote pressing plate which are provided with second steering engines; the second connecting rod, the second eccentric disc, the second slide rail and the second layer of arrangement container slide block strip form a crank slide block mechanism which is driven by a second motor to make the second layer of arrangement container do linear reciprocating motion along the direction of the second slide rail;
the third layer of collecting mechanism is fixed on the second rack, the main body of the third layer of collecting mechanism is a collecting mechanism box body, and the whole collecting mechanism is divided into A, B, C parts according to the motion relation; part A includes: the fixed sliding block is fixed on the second rack; the part B comprises: a groove for the aluminum plate, a third slide rail and a screw rod; part C includes: a third steering engine, an angle control plate, an infrared sensor, a nut and a sliding block; a third motor is fixed on the part B, a third steering engine is fixed on the part C, and a fourth motor is fixed on the part A; a third slide rail and a screw rod in the part B are positioned on the back of a groove overlapped by the aluminum plate, the screw rod is positioned on the outer side of the third slide rail, and a third motor is connected to the bottom end of the screw rod; an angle control plate in the part C is driven by a third steering engine, the angle control plate is fixed on a nut in the part C through a support, the nut is matched with a screw rod in the part B, a sliding block in the part C is fixed on the support, the sliding block is in sliding fit with a third sliding block in the part B, and an infrared sensor in the part C is arranged above the angle control plate; the fixed sliding block in the part A is in sliding fit with the third sliding rail in the part B; the whole movement is divided into three parts, namely a first part, a second part and a third part, wherein the movement is a first part: the fourth motor drives the cam to rotate, the cam pushes against a steel groove fixed at the bottom of the aluminum plate lap, and the final motion effect is that the B, C parts in the whole collecting tank are dragged by the cam to vibrate up and down; in this set of movements: the whole body formed by the steel groove and the groove overlapped by the aluminum plate is taken as a sliding block in the cam sliding block mechanism; according to the constraint effect of the third slide rail and the fixed slide block, the whole body is regarded as a guide rail in the cam slide block mechanism; B. the whole of the part C vibrates in the vertical direction relative to the part A, wherein the collection mechanism box body moves relative to a fixed sliding block fixed on the second rack, the fixed sliding block is fixed, and the third sliding rail moves relative to the fixed sliding block; and (2) performing a second exercise: the third motor drives the screw rod to rotate, and under the constraint action of the third slide rail and the slide block, the bracket fixed on the nut drives the angle control plate to move up and down relative to the part B according to a program; and (3) movement: the third steering wheel drives the angle control board to rotate a certain angle.
2. The apparatus according to claim 1, wherein the apparatus comprises a vibratory collecting mechanism, and the apparatus comprises: the width of each groove of the second layer of the arrangement container is 80 mm; a piece of light intensity sensor is attached to the bottom of the container every 10 cm.
3. The apparatus according to claim 1, wherein the apparatus comprises a vibratory collecting mechanism, and the apparatus comprises: the interval of the banknote sorting plate is set to be 80 mm.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010370330.5A CN111554033B (en) | 2020-05-06 | 2020-05-06 | Three-layer four-channel batch paper money rapid automatic sorting device with vibration type collecting mechanism and working method |
| CN202111317405.4A CN114067487A (en) | 2020-05-06 | 2020-05-06 | Working method of automatic sorting and vibration swing type collecting device for large amount of paper money |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010370330.5A CN111554033B (en) | 2020-05-06 | 2020-05-06 | Three-layer four-channel batch paper money rapid automatic sorting device with vibration type collecting mechanism and working method |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111317405.4A Division CN114067487A (en) | 2020-05-06 | 2020-05-06 | Working method of automatic sorting and vibration swing type collecting device for large amount of paper money |
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| Publication Number | Publication Date |
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| CN111554033A CN111554033A (en) | 2020-08-18 |
| CN111554033B true CN111554033B (en) | 2021-12-17 |
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| CN202111317405.4A Withdrawn CN114067487A (en) | 2020-05-06 | 2020-05-06 | Working method of automatic sorting and vibration swing type collecting device for large amount of paper money |
| CN202010370330.5A Active CN111554033B (en) | 2020-05-06 | 2020-05-06 | Three-layer four-channel batch paper money rapid automatic sorting device with vibration type collecting mechanism and working method |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111317405.4A Withdrawn CN114067487A (en) | 2020-05-06 | 2020-05-06 | Working method of automatic sorting and vibration swing type collecting device for large amount of paper money |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113450494A (en) * | 2021-08-13 | 2021-09-28 | 北京科蓝软件***股份有限公司 | Medium access linkage pre-arranging device |
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| CN205820448U (en) * | 2016-05-04 | 2016-12-21 | 深圳大学 | Bank paper tidying apparatus |
| CN106127933A (en) * | 2016-06-22 | 2016-11-16 | 西安建筑科技大学 | A kind of paper money flattening classification checking device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114067487A (en) | 2022-02-18 |
| CN111554033A (en) | 2020-08-18 |
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