CN111548333A - New method for preparing valerolactone - Google Patents
New method for preparing valerolactone Download PDFInfo
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- CN111548333A CN111548333A CN202010467374.XA CN202010467374A CN111548333A CN 111548333 A CN111548333 A CN 111548333A CN 202010467374 A CN202010467374 A CN 202010467374A CN 111548333 A CN111548333 A CN 111548333A
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- valerolactone
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- tetrahydrofuran
- molecular sieve
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D309/00—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings
- C07D309/16—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
- C07D309/28—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
- C07D309/30—Oxygen atoms, e.g. delta-lactones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
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Abstract
A new method for preparing valerolactone belongs to the technical field of preparing cyclic lactone by catalyzing and carbonylating with molecular sieves according to the structural similarity of raw material molecules and product molecules, and is characterized in that: tetrahydrofuran and carbon monoxide are used as raw materials, the existing structure of tetrahydrofuran molecules is fully utilized, a molecular sieve is used as a catalyst, and the valerolactone is prepared by one-step catalytic carbonylation. According to the similarity of molecular structures of tetrahydrofuran and valerolactone, the valerolactone is obtained by one-step conversion through a strategy of catalyzing carbon monoxide to increase carbon, and the high-end chemical valerolactone is obtained by one-step catalytic carbonylation reaction through an H-MOR catalyst by taking the H-MOR as a catalyst. The method has the advantages of cheap and easily-obtained raw material tetrahydrofuran, easy preparation of the molecular sieve catalyst, mild reaction conditions, simple reaction process and good industrial application prospect.
Description
Technical Field
The invention belongs to the technical field of preparing cyclic lactone by catalyzing carbonylation with a molecular sieve according to the structural similarity of a raw material molecule and a product molecule, and particularly relates to a novel method for preparing valerolactone.
Background
Valerolactone is an important starting material for organic intermediates and intermediates in the pharmaceutical industry. Has wide application in the aspects of synthetic fiber (polyester), medicine, plant protective agent and the like. Because the ring-opening polymerization reaction is easy to occur and the reaction can be carried out spontaneously, the produced high molecular polyester has the characteristic of biodegradability and can be applied to the fields of materials, medicines and the like. At present, valerolactone required by China mainly depends on import, only a few companies produce internationally, and only two companies produce domestically. In recent years, the market demand has increased due to the expansion of the use of valerolactone, and the price of valerolactone has been increasing.
With the continuous expansion of valerolactone application, especially the application prospect in the aspects of medicine and environmental protection, the future demand will be expected to increase continuously, so the existing process technology must be renovated to find a synthetic process route with mild reaction conditions and good economic benefits.
At present, many raw materials for preparing valerolactone in a laboratory mainly comprise cyclopentanone, 1, 5-pentanediol, 1, 5-glutaraldehyde, -chloropentanoic acid, 2-methyl crotonate, 1-hydroxypentanoic acid and the like. Can realize a cyclopentanone oxidation method and a 1, 5-pentanediol oxidation method which are industrially applied. The peroxyacid is used as an oxidizing agent to oxidize cyclopentanone to synthesize valerolactone, the reaction is a typical Baeyer-Villiger oxidation reaction, and in the process of synthesizing valerolactone by oxidizing cyclopentanone with peroxyacid, peroxyorganic acid is used for oxygenizing and synthesizing the cyclopentanone, the yield is high, but the peroxyacid has high toxicity and high price. The peroxyacid method is not widely used in industry because, on one hand, the reaction involves organic acid, but the corresponding organic acid brings great trouble to the later separation and treatment, thereby increasing the cost of industrial application; on the other hand, most peroxy acids are unstable, so that the peroxy acids used in laboratories are prepared at present and are generally obtained by oxidizing corresponding organic acids with high-concentration hydrogen peroxide, but the generated organic acids are difficult to recycle, and the industrial production of the organic acids is limited; also, since peroxy acids are not very stable in nature and are easily exploded at high temperatures or in the presence of severe impact, they are very inconvenient to transport and store. Many researchers continue to explore the process. However, the cyclopentanone oxidation method requires comprehensive consideration of various factors such as raw materials and reaction conditions. Later hydrogen peroxide oxidation was developed, which theoretically should produce both H2O and valerolactone, according to the reaction mechanism, but by-products of the reaction are glutaric acid and dicyclopentanone peroxide. If the yield of valerolactone is to be increased, the occurrence of side reactions and competing reactions must be suppressed, which is also a problem to be solved for industrial mass production using hydrogen peroxide as an oxidizing agent. Oxygen is an oxidant which is cheap, clean, pollution-free and safer, and the synthesis of valerolactone by using oxygen as the oxidant meets the development direction of green chemistry, but aldehyde is generally used as a co-oxidant due to poor oxidizing capability, but the price is relatively high.
Disclosure of Invention
The invention aims to solve the problems and provides a novel route for preparing valerolactone from cheap and easily available raw materials.
The novel method for preparing valerolactone takes tetrahydrofuran and carbon monoxide as raw materials, fully utilizes the existing structure of tetrahydrofuran molecules, adopts a molecular sieve as a catalyst, and prepares the valerolactone by one-step catalytic carbonylation.
Preferably, in the novel method for preparing valerolactone, the catalyst is H-MOR molecular sieve.
Preferably, in the novel method for preparing valerolactone, the catalyst is an H-MOR molecular sieve with the silicon-aluminum ratio of 5-10.
Further, in the novel method for preparing valerolactone, the catalyst H-MOR molecular sieve needs to be roasted for 6-10H at 480-550 ℃.
Preferably, the novel method for preparing valerolactone, provided by the invention, is used for evaluating the reaction of catalyzing tetrahydrofuran and carbon monoxide to prepare valerolactone by the catalyst H-MOR molecular sieve in a fixed bed reaction device.
Preferably, in the novel method for preparing valerolactone, the reaction tube of the fixed bed reaction device has the inner diameter of 10mm and the length of 40cm, the loading of the catalyst is 0.5g, and the catalyst is added in N before the reaction2Pretreating for 1h at 300 ℃ in the atmosphere, adjusting the reaction temperature and reaction pressure required by the reaction, introducing reaction raw material gas for reaction, and introducing the gas after the reaction into an online chromatograph for analysis through a heated pipeline.
Preferably, in the novel method for preparing valerolactone, the feed gas is fed with tetrahydrofuran by introducing nitrogen into a saturation tube.
Preferably, in the novel process for the preparation of valerolactone according to the invention, the reaction temperature is 100-180 ℃.
Preferably, in the novel method for preparing valerolactone, the reaction pressure is 1-5 MPa.
According to the novel method for preparing valerolactone, disclosed by the invention, according to the similarity of molecular structures of tetrahydrofuran and valerolactone, valerolactone is obtained by one-step conversion through a strategy of catalyzing carbon monoxide to increase carbon, and a high-end chemical, namely valerolactone, is obtained by one-step catalytic carbonylation reaction through an H-MOR catalyst by taking H-MOR as a catalyst. The method has the advantages of cheap and easily-obtained raw material tetrahydrofuran, easy preparation of the molecular sieve catalyst, mild reaction conditions, simple reaction process and good industrial application prospect.
Detailed Description
The novel process for the preparation of valerolactone according to the invention is illustrated in detail by the examples below.
Example one
(1) Preparing an MOR molecular sieve: adding 2.1g tetraethylammonium bromide, 4g NaOH and 8.2g NaAlO2 into 50ml water, performing ultrasonic treatment until the materials are dissolved, dropwise adding 160g silica sol, aging at room temperature, putting the materials into a stainless steel synthesis kettle, crystallizing, filtering, washing and 100 g of the obtained productoAnd C, drying to obtain the MOR molecular sieve.
(2) Weigh 1.0g of MOR molecular sieve at 550oAnd C, roasting for 6 hours to obtain the spare H-MOR molecular sieve catalyst.
(3) And (3) catalyzing the tetrahydrofuran carbonylation of the synthesized catalyst on a fixed bed reaction device to prepare valerolactone for evaluation. The inner diameter of the reaction tube of the fixed bed reaction device is 10mm, the length is 40cm, the activated H-MOR molecular sieve catalyst is loaded into the reaction tube (the loading is 0.5 g), and before the reaction, the catalyst is 300 g in the N2 atmosphereoPretreating for 1h under C, and adjusting the temperature to 150 DEGoC, starting to introduce reaction raw material gas for reaction, introducing the raw material gas into a saturated pipe by adopting nitrogen to carry tetrahydrofuran for feeding, controlling the pressure to be 1MPa, and introducing the reacted gas into an online chromatograph through a heated pipelineAnd (6) carrying out analysis.
(4) According to the results of gas chromatography detection, the conversion rate of tetrahydrofuran was 12.6%, and the selectivity of valerolactone was 94.3%.
Example two
(1) Preparing an MOR molecular sieve: the preparation process is the same as that of the first embodiment.
(2) 1.0g of MOR molecular sieve was weighed at 520oAnd C, roasting for 7 hours to obtain the spare H-MOR molecular sieve catalyst.
(3) And (3) catalyzing the tetrahydrofuran carbonylation of the synthesized catalyst on a fixed bed reaction device to prepare valerolactone for evaluation. The inner diameter of the reaction tube of the fixed bed reaction device is 10mm, the length is 40cm, the activated H-MOR molecular sieve catalyst is loaded into the reaction tube (the loading is 0.5 g), and before the reaction, the catalyst is 300 g in the N2 atmosphereoC, pretreating for 1h, and adjusting the temperature to 190oAnd C, introducing reaction raw material gas for reaction, introducing the raw material gas into a saturated pipe by adopting nitrogen to carry tetrahydrofuran for feeding, controlling the pressure to be 1.5MPa, and introducing the reacted gas into an online chromatograph for analysis through a heated pipeline.
(4) According to the results of gas chromatography, the conversion rate of tetrahydrofuran was 13.3%, and the selectivity of valerolactone was 91.8%.
EXAMPLE III
(1) Preparing an MOR molecular sieve: the preparation process is the same as that of the first embodiment.
(2) Weigh 1.0g of MOR molecular sieve at 500oAnd C, roasting for 10 hours to obtain the spare H-MOR molecular sieve catalyst.
(3) And (3) catalyzing the tetrahydrofuran carbonylation of the synthesized catalyst on a fixed bed reaction device to prepare valerolactone for evaluation. The inner diameter of the reaction tube of the fixed bed reaction device is 10mm, the length is 40cm, the activated H-MOR molecular sieve catalyst is loaded into the reaction tube (the loading is 0.5 g), and before the reaction, the catalyst is 300 g in the N2 atmosphereoC, pretreating for 1h, and adjusting the temperature to 120 DEGoC, starting to introduce reaction raw material gas for reaction, introducing the raw material gas into a saturated pipe by adopting nitrogen to carry tetrahydrofuran for feeding, controlling the pressure to be 3.5MPa, and introducing the reacted gas into an online color through a heated pipelineThe spectrometer performs the analysis.
(4) According to the detection result of gas chromatography, the conversion rate of tetrahydrofuran is 8.9%, and the selectivity of valerolactone is 96.1%.
Example four
(1) Preparing an MOR molecular sieve: the preparation process is the same as that of the first embodiment.
(2) Weighing 1.0g of MOR molecular sieve at 480oAnd C, roasting for 10 hours to obtain the spare H-MOR molecular sieve catalyst.
(3) And (3) catalyzing the tetrahydrofuran carbonylation of the synthesized catalyst on a fixed bed reaction device to prepare valerolactone for evaluation. The inner diameter of the reaction tube of the fixed bed reaction device is 10mm, the length is 40cm, the activated H-MOR molecular sieve catalyst is loaded into the reaction tube (the loading is 0.5 g), and before the reaction, the catalyst is 300 g in the N2 atmosphereoC, pretreating for 1h, and adjusting the temperature to 100oAnd C, starting to introduce reaction raw material gas for reaction, introducing the raw material gas into a saturated pipe by adopting nitrogen to carry tetrahydrofuran for feeding, controlling the pressure to be 5MPa, and introducing the reacted gas into an online chromatograph for analysis through a heated pipeline.
(4) According to the detection result of gas chromatography, the conversion rate of tetrahydrofuran is 7.4%, and the selectivity of valerolactone is 97.5%.
EXAMPLE five
(1) Preparing an MOR molecular sieve: the preparation process is the same as that of the first embodiment.
(2) Weigh 1.0g of MOR molecular sieve at 530oAnd C, roasting for 9 hours to obtain the spare H-MOR molecular sieve catalyst.
(3) And (3) catalyzing the tetrahydrofuran carbonylation of the synthesized catalyst on a fixed bed reaction device to prepare valerolactone for evaluation. The inner diameter of the reaction tube of the fixed bed reaction device is 10mm, the length is 40cm, the activated H-MOR molecular sieve catalyst is loaded into the reaction tube (the loading is 0.5 g), and before the reaction, the catalyst is 300 g in the N2 atmosphereoC, pretreating for 1h, and adjusting the temperature to 140oC, starting to introduce reaction raw material gas for reaction, introducing the raw material gas into a saturated pipe by adopting nitrogen to carry tetrahydrofuran for feeding, controlling the pressure to be 2 MPa, and introducing the reacted gas into an online color through a heated pipelineThe spectrometer performs the analysis.
(4) According to the results of gas chromatography detection, the conversion rate of tetrahydrofuran was 10.8%, and the selectivity of valerolactone was 93.9%.
Claims (9)
1. A novel method for preparing valerolactone, which is characterized by comprising the following steps: tetrahydrofuran and carbon monoxide are used as raw materials, the existing structure of tetrahydrofuran molecules is fully utilized, a molecular sieve is used as a catalyst, and the valerolactone is prepared by one-step catalytic carbonylation.
2. The novel process for the preparation of valerolactone according to claim 1, wherein: the catalyst is H-MOR molecular sieve.
3. A novel process for the preparation of valerolactone according to claim 1 or 2, wherein: the catalyst is an H-MOR molecular sieve with the silicon-aluminum ratio of 5-10.
4. A novel process for the preparation of valerolactone according to claim 3, wherein: the catalyst H-MOR molecular sieve needs to be roasted at 480-550 ℃ for 6-10H.
5. The novel process for the preparation of valerolactone according to claim 4, wherein: the catalyst H-MOR molecular sieve is used for catalyzing tetrahydrofuran and carbon monoxide on a fixed bed reaction device to carry out carbonylation to prepare valerolactone.
6. The novel process for the preparation of valerolactone according to claim 5, wherein: the inner diameter of a reaction tube of the fixed bed reaction device is 10mm, the length of the reaction tube is 40cm, the loading of the catalyst is 0.5g, and the catalyst is N before reaction2Pretreating for 1h at 300 ℃ in the atmosphere, adjusting the reaction temperature and reaction pressure required by the reaction, introducing reaction raw material gas for reaction, and introducing the gas after the reaction into an online chromatograph for analysis through a heated pipeline.
7. The novel process for the preparation of valerolactone according to claim 6, wherein: the raw material gas is introduced into a saturated tube by adopting nitrogen to carry tetrahydrofuran for feeding.
8. The novel process for the preparation of valerolactone according to claim 6, wherein: the reaction temperature is 100-180 ℃.
9. The novel process for the preparation of valerolactone according to claim 8, wherein: the reaction pressure is 1-5 MPa.
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Cited By (1)
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CN115353503A (en) * | 2022-07-05 | 2022-11-18 | 华陆工程科技有限责任公司 | Preparation method of epsilon-caprolactone |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115353503A (en) * | 2022-07-05 | 2022-11-18 | 华陆工程科技有限责任公司 | Preparation method of epsilon-caprolactone |
CN115353503B (en) * | 2022-07-05 | 2023-08-25 | 华陆工程科技有限责任公司 | Preparation method of epsilon-caprolactone |
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