CN111548150A - Preparation process for preparing ceramic rear cover by gel casting - Google Patents

Preparation process for preparing ceramic rear cover by gel casting Download PDF

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CN111548150A
CN111548150A CN202010416414.8A CN202010416414A CN111548150A CN 111548150 A CN111548150 A CN 111548150A CN 202010416414 A CN202010416414 A CN 202010416414A CN 111548150 A CN111548150 A CN 111548150A
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ceramic
rear cover
steps
following
mobile phone
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成宝峰
王新平
梁莉
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Shaanxi Lifengde Precision Ceramic Technology Co ltd
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Shaanxi Lifengde Precision Ceramic Technology Co ltd
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • B28B17/026Conditioning ceramic materials
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
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    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
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    • C04B35/64Burning or sintering processes
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/602Making the green bodies or pre-forms by moulding
    • C04B2235/6023Gel casting

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
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  • Inorganic Chemistry (AREA)
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  • Structural Engineering (AREA)
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Abstract

The invention discloses a preparation process for preparing a ceramic rear cover by gel casting, which comprises the following steps: preparing raw materials: modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent, a sintering aid, an initiator, a catalyst and a solvent; placing the modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent and a solvent into a ball mill for ball milling to obtain mixed slurry; adding an initiator and a catalyst into the mixed slurry, and performing vacuum defoaming to obtain ceramic slurry; injecting the ceramic slurry into a mold, standing, demolding and drying to obtain a green body of the rear cover of the ceramic mobile phone; placing the ceramic mobile phone rear cover green body in a punching machine for punching to obtain a ceramic mobile phone rear cover punching blank; the invention has the beneficial effects that: the ceramic rear cover is prepared by gel casting, so that the prepared ceramic rear cover is more uniform; the use of the modified zirconia ceramic powder is beneficial to increasing the strength of the prepared ceramic rear cover; simplifies the preparation process, improves the efficiency and has good market popularization value.

Description

Preparation process for preparing ceramic rear cover by gel casting
Technical Field
The invention belongs to the technical field of preparation of a ceramic rear cover of a mobile phone, and particularly relates to a preparation process for preparing a ceramic rear cover by gel casting.
Background
The mobile phone can not be used without leaving the shell of the mobile phone, and the rear cover of the mobile phone is used as an important component for protecting the mobile phone, thereby playing an important role in the aspect of mobile phone protection.
The microcrystalline zirconium material is used as a ceramic powder raw material of the shell of the 3C product. The microcrystal is formed by juxtaposing thousands of crystal cells to tens of thousands of crystal cells, and has large specific surface area, quite outstanding surface activity and the like. The zirconia has good appearance treatment effect and has the advantages of phase change toughening, and is a ceramic material with the most extensive application of the shell of a 3C product.
The patent number CN201510864223.7 discloses a preparation method of a zirconia ceramic artwork based on a gel casting process, which comprises the following steps: providing yttrium stable zirconia powder, alumina powder, silicon nitride powder, a dispersing agent, a gelling agent and a release agent; ball-milling yttrium-stabilized tetragonal-phase zirconia powder, alumina powder, silicon nitride powder, a dispersing agent and a proper amount of deionized water to prepare ceramic powder suspended matter, and adjusting the pH of the ceramic powder suspended matter to 9-10; preheating the ceramic powder suspended matter; heating and dissolving the gel to obtain a gel solution, adding the gel solution to the preheated ceramic powder suspended matter while the gel solution is hot, stirring and mixing, and removing bubbles to obtain ceramic slurry; after a release agent is coated on the inner side wall of the mold, injecting ceramic slurry into the mold, standing for forming, and obtaining a green craft after demolding and drying; and calcining the green body of the handicraft to obtain the zirconia ceramic handicraft.
The above patent is not beneficial to the complex operation and further improving the strength of the prepared ceramic rear cover, and in order to improve the processing efficiency, the strength of the prepared ceramic rear cover is further improved; therefore, a preparation process for preparing the ceramic rear cover by gel injection molding is provided.
Disclosure of Invention
The invention aims to provide a preparation process for preparing a ceramic rear cover by gel casting, which improves the processing efficiency and further improves the strength of the prepared ceramic rear cover.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation process for preparing a ceramic rear cover by gel casting comprises the following steps:
the method comprises the following steps: preparing raw materials: modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent, a sintering aid, an initiator, a catalyst and a solvent;
step two: placing the modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent and a solvent into a ball mill for ball milling to obtain mixed slurry;
step three: adding an initiator and a catalyst into the mixed slurry obtained in the step two, and performing vacuum defoaming to obtain ceramic slurry;
step four: injecting the ceramic slurry into a mold, standing, demolding and drying to obtain a green body of the rear cover of the ceramic mobile phone;
step five: placing the ceramic mobile phone rear cover green body in a punching machine for punching to obtain a ceramic mobile phone rear cover punching blank;
step six: placing the stamping blank in a sintering furnace, and adding a sintering aid for sintering to obtain a ceramic mobile phone rear cover body;
step seven: and carrying out CNC (computer numerical control) shape machining on the rear cover body of the ceramic mobile phone to obtain the rear cover of the ceramic mobile phone.
As a preferred technical scheme of the invention, the preparation process of the modified zirconia ceramic powder comprises the following steps:
the method comprises the following steps: putting the zirconia ceramic powder in a drying box, and drying to obtain dry zirconia ceramic powder;
step two: adding the dried zirconia ceramic powder into deionized water, performing ultrasonic dispersion, putting into a ball mill, performing ball milling for 10-14h, filtering, and drying to obtain the modified zirconia ceramic powder.
As a preferable technical scheme of the invention, the zirconia ceramic powder is placed in a drying oven and dried for 1-2h at 70-80 ℃ to obtain the dried zirconia ceramic powder.
In a preferred embodiment of the present invention, the monomer is acrylamide.
In a preferred embodiment of the present invention, the crosslinking agent is one of ethylene glycol dimethacrylate and butyl acrylate.
As a preferable technical scheme of the invention, the dispersant is one or two of phosphate and ammonium polyacrylate.
As a preferable technical scheme of the invention, the sintering aid is one or more of calcium oxide, magnesium oxide and silicon dioxide.
As a preferable technical scheme of the invention, the initiator is one of ammonium persulfate and potassium persulfate.
In a preferred embodiment of the present invention, the catalyst is 1, 2-bis (dimethylamino) ethane.
As a preferred technical scheme of the invention, the solvent is one of deionized water and absolute ethyl alcohol.
Compared with the prior art, the invention has the beneficial effects that:
(1) the ceramic rear cover is prepared by gel casting, so that the prepared ceramic rear cover is more uniform;
(2) the use of the modified zirconia ceramic powder is beneficial to increasing the strength of the prepared ceramic rear cover;
(3) simplifies the preparation process, improves the efficiency and has good market popularization value.
Drawings
FIG. 1 is a flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1, the present invention provides a technical solution: a preparation process for preparing a ceramic rear cover by gel casting comprises the following steps:
the method comprises the following steps: preparing raw materials: modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent, a sintering aid, an initiator, a catalyst and a solvent; the monomer is acrylamide; the cross-linking agent is ethylene glycol dimethacrylate; the dispersant is phosphate; the sintering aid is calcium oxide; the initiator is ammonium persulfate; the catalyst is 1, 2-bis (dimethylamino) ethane; the solvent is deionized water;
step two: placing the modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent and a solvent into a ball mill for ball milling to obtain mixed slurry;
step three: adding an initiator and a catalyst into the mixed slurry obtained in the step two, and performing vacuum defoaming to obtain ceramic slurry;
step four: injecting the ceramic slurry into a mold, standing, demolding and drying to obtain a green body of the rear cover of the ceramic mobile phone;
step five: placing the ceramic mobile phone rear cover green body in a punching machine for punching to obtain a ceramic mobile phone rear cover punching blank;
step six: placing the stamping blank in a sintering furnace, and adding a sintering aid for sintering to obtain a ceramic mobile phone rear cover body;
step seven: and carrying out CNC (computer numerical control) shape machining on the rear cover body of the ceramic mobile phone to obtain the rear cover of the ceramic mobile phone.
In this embodiment, preferably, the preparation process of the modified zirconia ceramic powder is as follows:
the method comprises the following steps: putting the zirconia ceramic powder into a drying oven, and drying for 2 hours at 7 ℃ to obtain dried zirconia ceramic powder, so that the effect of the dried zirconia ceramic powder is better;
step two: adding the dried zirconia ceramic powder into deionized water, performing ultrasonic dispersion, putting the mixture into a ball mill, performing ball milling for 10 hours, and filtering and drying the mixture to obtain the modified zirconia ceramic powder.
The use of the modified zirconia ceramic powder is beneficial to increasing the strength of the prepared ceramic rear cover.
Example 2
Referring to fig. 1, the present invention provides a technical solution: a preparation process for preparing a ceramic rear cover by gel casting comprises the following steps:
the method comprises the following steps: preparing raw materials: modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent, a sintering aid, an initiator, a catalyst and a solvent; the monomer is acrylamide; the cross-linking agent is butyl acrylate; the dispersant is ammonium polyacrylate; the sintering aid is magnesium oxide; the initiator is potassium persulfate; the catalyst is 1, 2-bis (dimethylamino) ethane; the solvent is absolute ethyl alcohol;
step two: placing the modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent and a solvent into a ball mill for ball milling to obtain mixed slurry;
step three: adding an initiator and a catalyst into the mixed slurry obtained in the step two, and performing vacuum defoaming to obtain ceramic slurry;
step four: injecting the ceramic slurry into a mold, standing, demolding and drying to obtain a green body of the rear cover of the ceramic mobile phone;
step five: placing the ceramic mobile phone rear cover green body in a punching machine for punching to obtain a ceramic mobile phone rear cover punching blank;
step six: placing the stamping blank in a sintering furnace, and adding a sintering aid for sintering to obtain a ceramic mobile phone rear cover body;
step seven: and carrying out CNC (computer numerical control) shape machining on the rear cover body of the ceramic mobile phone to obtain the rear cover of the ceramic mobile phone.
In this embodiment, preferably, the preparation process of the modified zirconia ceramic powder is as follows:
the method comprises the following steps: putting the zirconia ceramic powder into a drying oven, and drying for 1.5 hours at 75 ℃ to obtain dry zirconia ceramic powder, so that the effect of the dry zirconia ceramic powder is better;
step two: adding the dried zirconia ceramic powder into deionized water, performing ultrasonic dispersion, putting the mixture into a ball mill, performing ball milling for 12 hours, and filtering and drying the mixture to obtain the modified zirconia ceramic powder.
The use of the modified zirconia ceramic powder is beneficial to increasing the strength of the prepared ceramic rear cover.
Example 3
Referring to fig. 1, the present invention provides a technical solution: a preparation process for preparing a ceramic rear cover by gel casting comprises the following steps:
the method comprises the following steps: preparing raw materials: modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent, a sintering aid, an initiator, a catalyst and a solvent; the monomer is acrylamide; the cross-linking agent is ethylene glycol dimethacrylate; the dispersant is phosphate and ammonium polyacrylate; the sintering aid is silicon dioxide; the initiator is ammonium persulfate; the catalyst is 1, 2-bis (dimethylamino) ethane; the solvent is deionized water;
step two: placing the modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent and a solvent into a ball mill for ball milling to obtain mixed slurry;
step three: adding an initiator and a catalyst into the mixed slurry obtained in the step two, and performing vacuum defoaming to obtain ceramic slurry;
step four: injecting the ceramic slurry into a mold, standing, demolding and drying to obtain a green body of the rear cover of the ceramic mobile phone;
step five: placing the ceramic mobile phone rear cover green body in a punching machine for punching to obtain a ceramic mobile phone rear cover punching blank;
step six: placing the stamping blank in a sintering furnace, and adding a sintering aid for sintering to obtain a ceramic mobile phone rear cover body;
step seven: and carrying out CNC (computer numerical control) shape machining on the rear cover body of the ceramic mobile phone to obtain the rear cover of the ceramic mobile phone.
In this embodiment, preferably, the preparation process of the modified zirconia ceramic powder is as follows:
the method comprises the following steps: putting the zirconia ceramic powder into a drying oven, and drying for 1h at the temperature of 80 ℃ to obtain dried zirconia ceramic powder, so that the effect of the dried zirconia ceramic powder is better;
step two: adding the dried zirconia ceramic powder into deionized water, performing ultrasonic dispersion, putting into a ball mill, performing ball milling for 14h, filtering, and drying to obtain the modified zirconia ceramic powder.
The use of the modified zirconia ceramic powder is beneficial to increasing the strength of the prepared ceramic rear cover.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A preparation process for preparing a ceramic rear cover by gel casting is characterized by comprising the following steps: the preparation process comprises the following steps:
the method comprises the following steps: preparing raw materials: modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent, a sintering aid, an initiator, a catalyst and a solvent;
step two: placing the modified zirconia ceramic powder, a monomer, a cross-linking agent, a dispersing agent and a solvent into a ball mill for ball milling to obtain mixed slurry;
step three: adding an initiator and a catalyst into the mixed slurry obtained in the step two, and performing vacuum defoaming to obtain ceramic slurry;
step four: injecting the ceramic slurry into a mold, standing, demolding and drying to obtain a green body of the rear cover of the ceramic mobile phone;
step five: placing the ceramic mobile phone rear cover green body in a punching machine for punching to obtain a ceramic mobile phone rear cover punching blank;
step six: placing the stamping blank in a sintering furnace, and adding a sintering aid for sintering to obtain a ceramic mobile phone rear cover body;
step seven: and carrying out CNC (computer numerical control) shape machining on the rear cover body of the ceramic mobile phone to obtain the rear cover of the ceramic mobile phone.
2. The process of claim 1, wherein the process comprises the following steps: the preparation process of the modified zirconia ceramic powder comprises the following steps:
the method comprises the following steps: putting the zirconia ceramic powder in a drying box, and drying to obtain dry zirconia ceramic powder;
step two: adding the dried zirconia ceramic powder into deionized water, performing ultrasonic dispersion, putting into a ball mill, performing ball milling for 10-14h, filtering, and drying to obtain the modified zirconia ceramic powder.
3. The process of claim 2, wherein the gel casting process comprises the following steps: and (3) putting the zirconia ceramic powder into a drying oven, and drying for 1-2h at the temperature of 70-80 ℃ to obtain the dried zirconia ceramic powder.
4. The process of claim 1, wherein the process comprises the following steps: the monomer is acrylamide.
5. The process of claim 1, wherein the process comprises the following steps: the cross-linking agent is one of ethylene glycol dimethacrylate and butyl acrylate.
6. The process of claim 1, wherein the process comprises the following steps: the dispersant is one or two of phosphate and ammonium polyacrylate.
7. The process of claim 1, wherein the process comprises the following steps: the sintering aid is one or more of calcium oxide, magnesium oxide and silicon dioxide.
8. The process of claim 1, wherein the process comprises the following steps: the initiator is one of ammonium persulfate and potassium persulfate.
9. The process of claim 1, wherein the process comprises the following steps: the catalyst is 1, 2-bis (dimethylamino) ethane.
10. The process of claim 1, wherein the process comprises the following steps: the solvent is one of deionized water and absolute ethyl alcohol.
CN202010416414.8A 2020-05-17 2020-05-17 Preparation process for preparing ceramic rear cover by gel casting Pending CN111548150A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114538938A (en) * 2022-03-11 2022-05-27 Oppo广东移动通信有限公司 Shell, preparation method thereof and electronic equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100695618B1 (en) * 2006-02-27 2007-03-16 창원대학교 산학협력단 Processing in Nano Hybrid Ceramic Ball-bearing Fabrication
CN104446457A (en) * 2014-11-18 2015-03-25 潮州三环(集团)股份有限公司 Modified zirconium oxide ceramic material and application thereof
CN107914333A (en) * 2017-12-18 2018-04-17 湖南正阳精密陶瓷有限公司 The method that zirconia ceramics cell phone rear cover is made using gel injection molding and forming technology
CN108840675A (en) * 2018-08-14 2018-11-20 泉州市智通联科技发展有限公司 A kind of preparation method of zirconia ceramics cell phone rear cover

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100695618B1 (en) * 2006-02-27 2007-03-16 창원대학교 산학협력단 Processing in Nano Hybrid Ceramic Ball-bearing Fabrication
CN104446457A (en) * 2014-11-18 2015-03-25 潮州三环(集团)股份有限公司 Modified zirconium oxide ceramic material and application thereof
CN107914333A (en) * 2017-12-18 2018-04-17 湖南正阳精密陶瓷有限公司 The method that zirconia ceramics cell phone rear cover is made using gel injection molding and forming technology
CN108840675A (en) * 2018-08-14 2018-11-20 泉州市智通联科技发展有限公司 A kind of preparation method of zirconia ceramics cell phone rear cover

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114538938A (en) * 2022-03-11 2022-05-27 Oppo广东移动通信有限公司 Shell, preparation method thereof and electronic equipment

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Application publication date: 20200818