CN111548103A - Artificial culture stone heat-insulation and decoration integrated board - Google Patents
Artificial culture stone heat-insulation and decoration integrated board Download PDFInfo
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- CN111548103A CN111548103A CN202010404483.7A CN202010404483A CN111548103A CN 111548103 A CN111548103 A CN 111548103A CN 202010404483 A CN202010404483 A CN 202010404483A CN 111548103 A CN111548103 A CN 111548103A
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- artificial culture
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
- C04B28/065—Calcium aluminosulfate cements, e.g. cements hydrating into ettringite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention provides an artificial culture stone heat-insulation and decoration integrated plate, and relates to the technical field of building material processing. The artificial culture stone with the ceramsite and the polystyrene particle concrete heat-insulation and decoration integrated plate comprises the following raw materials in parts by weight: 5500-6500g of ceramsite, 5800-6800g of sand, 15700-16700g of cement, 70-170g of foaming agent, 25-47g of water reducing agent, 1000-2000g of latex powder and 250-350g of polystyrene particles. The artificial culture stone with the ceramsite and the polystyrene particle concrete heat-insulation and decoration integrated plate is scientific and reasonable, simple in process and convenient to popularize, enables the building appearance to be more ornamental in use, and can maintain the indoor temperature to have a certain auxiliary effect and enable the indoor living environment to be more comfortable.
Description
Technical Field
The invention relates to the field of building material processing, in particular to an artificial cultural stone heat-insulation and decoration integrated plate.
Background
The artificial cultural stone is made of cement, ceramsite, pigment and the like which are used as raw materials and processed and poured by a mould, has the aesthetic characteristics of rich colors, various shapes and the like, is widely applied to buildings, and particularly plays an important role in the buildings of villas.
Disclosure of Invention
The invention aims to provide an artificial cultural stone heat-insulation and decoration integrated plate which can well assist in maintaining indoor temperature, enables indoor temperature variation to be small in fluctuation, and is novel in actual appearance structure and more ornamental.
In order to achieve the purpose, the invention is realized by the following technical scheme: the artificial culture stone heat-insulation and decoration integrated plate comprises the following raw materials in parts by weight: 5500-6500g of ceramsite, 5800-6800g of sand, 15700-16700g of cement, 70-170g of foaming agent, 25-47g of water reducing agent, 1000-2000g of latex powder and 250-350g of polystyrene particles.
As a further scheme of the invention: comprises the following traditional Chinese medicine raw materials in parts by weight: the feed comprises the following raw materials in parts by weight: 5700-00-g ceramic particles, 6600-00-g sand 6000-containing particles, 16500-g cement 15900-containing particles, 90-150g foaming agent, 30-42g water reducing agent, 1800g latex powder and 330g polystyrene particles.
As a further scheme of the invention: the feed comprises the following raw materials in parts by weight: 6100g of ceramsite 5900, 6400g of sand 6200, 16300g of cement 16100, 130g of foaming agent 110, 35-38g of water reducing agent, 1600g of emulsion powder and 310g of polystyrene particles 290.
As a further scheme of the invention: the feed comprises the following raw materials in parts by weight: 6000g of ceramsite, 6300g of sand, 16200g of cement, 120g of foaming agent, 36g of water reducing agent, 1500g of latex powder and 300g of polystyrene particles.
As a further scheme of the invention: the foaming agent is prepared by mixing one or more of an organic foaming agent and an inorganic foaming agent according to a certain proportion.
As a further scheme of the invention: the water reducing agent is any one of lignosulfonate water reducing agents, polycyclic aromatic salt water reducing agents and water-soluble resin sulfonate water reducing agents.
As a further scheme of the invention: the cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate serving as main minerals according to a certain proportion.
The preparation method of the artificial culture stone heat-insulation and decoration integrated plate comprises the following steps:
s1, preparing a mould: the die meeting the requirements of thickness, size and specification can be manufactured according to the requirements of actual use occasions.
S2, coloring by using a mold: at least one or more than one liquid pigments are sprayed on the inner surface of the groove of the mold prepared in S1 using a spray gun to form a pigment layer imitating the natural color of natural stone.
S3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the materials.
S4, filling material: and (3) filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold.
S5, vibration molding: and (3) placing the mould made in the S4, which is made of the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, on a vibrating platform or a vibrating conveyor belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent.
S6, drying: and (5) placing the fusion material prepared in the S5 into specified drying equipment according to requirements for reasonable drying.
S7, demolding: and (3) demolding the artificial culture stone which is prepared from the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode.
S8, maintenance: and (5) stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S7) orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time.
S9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
The invention provides an artificial culture stone heat-insulation and decoration integrated plate. The method has the following beneficial effects:
the artificial culture stone with the ceramsite and the polystyrene particle concrete heat-insulation and decoration integrated plate is scientific and reasonable, simple in process and convenient to popularize, enables the building appearance to be more ornamental in use, and can maintain the indoor temperature to have a certain auxiliary effect and enable the indoor living environment to be more comfortable.
Detailed Description
The invention is illustrated below with reference to specific examples. It will be understood by those skilled in the art that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention in any way.
Embodiment 1, an artificial culture stone insulation and decoration integrated board comprises the following raw materials in parts by weight: the artificial culture stone prepared by the formula and the method is scientific and reasonable, has simple process, is convenient to popularize, has ornamental appearance in use, can maintain the auxiliary effect to the indoor temperature to a certain degree, and ensures that the indoor living environment is more comfortable.
Specifically, the foaming agent is prepared by mixing one or more of an organic foaming agent and an inorganic foaming agent according to a certain proportion.
Specifically, the water reducing agent is any one of lignosulfonate water reducing agents, polycyclic aromatic salt water reducing agents and water-soluble resin sulfonate water reducing agents.
The cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate serving as main minerals according to a certain proportion.
The preparation method of the artificial culture stone heat-insulation and decoration integrated plate comprises the following steps:
s1, preparing a mould: the die meeting the requirements of thickness, size and specification can be manufactured according to the requirements of actual use occasions.
S2, coloring by using a mold: at least one or more than one liquid pigments are sprayed on the inner surface of the groove of the mold prepared in S1 using a spray gun to form a pigment layer imitating the natural color of natural stone.
S3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the materials.
S4, filling material: and (3) filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold.
S5, vibration molding: and (3) placing the mould made in the S4, which is made of the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, on a vibrating platform or a vibrating conveyor belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent.
S6, drying: and (5) placing the fusion material prepared in the S5 into specified drying equipment according to requirements for reasonable drying.
S7, demolding: and (3) demolding the artificial culture stone which is prepared from the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode.
S8, maintenance: and (5) stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S7) orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time.
S9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
Embodiment 2, an artificial culture stone insulation and decoration integrated board, comprising the following raw materials in parts by weight: the artificial culture stone prepared by the formula and the method is scientific and reasonable, has simple process, is convenient to popularize, is used for making the building appearance more ornamental, can maintain the auxiliary effect of a certain degree on the indoor temperature, and makes the indoor living environment more comfortable.
Specifically, the foaming agent is prepared by mixing one or more of an organic foaming agent and an inorganic foaming agent according to a certain proportion.
Specifically, the water reducing agent is any one of lignosulfonate water reducing agents, polycyclic aromatic salt water reducing agents and water-soluble resin sulfonate water reducing agents.
The cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate serving as main minerals according to a certain proportion.
The preparation method of the artificial culture stone heat-insulation and decoration integrated plate comprises the following steps:
s1, preparing a mould: the die meeting the requirements of thickness, size and specification can be manufactured according to the requirements of actual use occasions.
S2, coloring by using a mold: at least one or more than one liquid pigments are sprayed on the inner surface of the groove of the mold prepared in S1 using a spray gun to form a pigment layer imitating the natural color of natural stone.
S3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the materials.
S4, filling material: and (3) filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold.
S5, vibration molding: and (3) placing the mould made in the S4, which is made of the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, on a vibrating platform or a vibrating conveyor belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent.
S6, drying: and (5) placing the fusion material prepared in the S5 into specified drying equipment according to requirements for reasonable drying.
S7, demolding: and (3) demolding the artificial culture stone which is prepared from the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode.
S8, maintenance: and (5) stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S7) orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time.
S9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
Embodiment 3, the artificial culture stone heat preservation and decoration integrated plate comprises the following raw materials in parts by weight: the artificial culture stone prepared by the formula and the method is scientific and reasonable, has simple process, is convenient to popularize, has ornamental appearance in use, can maintain the auxiliary effect to the indoor temperature to a certain degree, and ensures that the indoor living environment is more comfortable.
Specifically, the foaming agent is prepared by mixing one or more of an organic foaming agent and an inorganic foaming agent according to a certain proportion.
Specifically, the water reducing agent is any one of lignosulfonate water reducing agents, polycyclic aromatic salt water reducing agents and water-soluble resin sulfonate water reducing agents.
The cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate serving as main minerals according to a certain proportion.
The preparation method of the artificial culture stone heat-insulation and decoration integrated plate comprises the following steps:
s1, preparing a mould: the die meeting the requirements of thickness, size and specification can be manufactured according to the requirements of actual use occasions.
S2, coloring by using a mold: at least one or more than one liquid pigments are sprayed on the inner surface of the groove of the mold prepared in S1 using a spray gun to form a pigment layer imitating the natural color of natural stone.
S3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the materials.
S4, filling material: and (3) filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold.
S5, vibration molding: and (3) placing the mould made in the S4, which is made of the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, on a vibrating platform or a vibrating conveyor belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent.
S6, drying: and (5) placing the fusion material prepared in the S5 into specified drying equipment according to requirements for reasonable drying.
S7, demolding: and (3) demolding the artificial culture stone which is prepared from the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode.
S8, maintenance: and (5) stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S7) orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time.
S9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
Embodiment 4, the artificial culture stone heat preservation and decoration integrated plate comprises the following raw materials in parts by weight: 6000g of ceramsite, 6300g of sand, 16200g of cement, 120g of foaming agent, 36g of water reducing agent, 1500g of latex powder and 300g of polystyrene particles, wherein the foaming agent, the water reducing agent and the latex powder are added, so that the surface tension of the liquid in the mixture can be effectively reduced, a large amount of uniform and stable foam can be generated, and meanwhile, the water consumption required by stirring the mixture can be effectively reduced, so that the finished product can effectively play a role in assisting in maintaining the indoor temperature.
Specifically, the foaming agent is prepared by mixing one or more of an organic foaming agent and an inorganic foaming agent according to a certain proportion.
Specifically, the water reducing agent is any one of lignosulfonate water reducing agents, polycyclic aromatic salt water reducing agents and water-soluble resin sulfonate water reducing agents.
The cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate serving as main minerals according to a certain proportion.
The preparation method of the artificial culture stone heat-insulation and decoration integrated plate comprises the following steps:
s1, preparing a mould: the die meeting the requirements of thickness, size and specification can be manufactured according to the requirements of actual use occasions.
S2, coloring by using a mold: at least one or more than one liquid pigments are sprayed on the inner surface of the groove of the mold prepared in S1 using a spray gun to form a pigment layer imitating the natural color of natural stone.
S3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the materials.
S4, filling material: and (3) filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold.
S5, vibration molding: and (3) placing the mould made in the S4, which is made of the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, on a vibrating platform or a vibrating conveyor belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent.
S6, drying: and (5) placing the fusion material prepared in the S5 into specified drying equipment according to requirements for reasonable drying.
S7, demolding: and (3) demolding the artificial culture stone which is prepared from the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode.
S8, maintenance: and (5) stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S7) orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time.
S9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
Embodiment 5, the artificial culture stone heat preservation and decoration integrated plate comprises the following raw materials in parts by weight: 6100g of ceramsite, 6400g of sand, 116300g of cement, 130g of foaming agent, 38g of water reducing agent, 1600g of emulsion powder and 310g of polystyrene particles, by adding the foaming agent, the water reducing agent and the emulsion powder, the surface tension of the liquid in the mixture can be effectively reduced, a large amount of uniform and stable foam can be generated, and simultaneously the water consumption required by stirring the mixture can be effectively reduced, so that the finished product can effectively play the role of assisting in maintaining the indoor temperature.
Specifically, the foaming agent is prepared by mixing one or more of an organic foaming agent and an inorganic foaming agent according to a certain proportion.
Specifically, the water reducing agent is any one of lignosulfonate water reducing agents, polycyclic aromatic salt water reducing agents and water-soluble resin sulfonate water reducing agents.
The cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate serving as main minerals according to a certain proportion.
The preparation method of the artificial culture stone heat-insulation and decoration integrated plate comprises the following steps:
s1, preparing a mould: the die meeting the requirements of thickness, size and specification can be manufactured according to the requirements of actual use occasions.
S2, coloring by using a mold: at least one or more than one liquid pigments are sprayed on the inner surface of the groove of the mold prepared in S1 using a spray gun to form a pigment layer imitating the natural color of natural stone.
S3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the materials.
S4, filling material: and (3) filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold.
S5, vibration molding: and (3) placing the mould made in the S4, which is made of the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, on a vibrating platform or a vibrating conveyor belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent.
S6, drying: and (5) placing the fusion material prepared in the S5 into specified drying equipment according to requirements for reasonable drying.
S7, demolding: and (3) demolding the artificial culture stone which is prepared from the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode.
S8, maintenance: and (5) stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S7) orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time.
S9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
Embodiment 6, the artificial culture stone heat preservation and decoration integrated plate comprises the following raw materials in parts by weight: the artificial culture stone prepared by the formula and the method is scientific and reasonable, has simple process, is convenient to popularize, is used for making the building appearance more ornamental, can maintain the auxiliary effect to the indoor temperature to a certain degree, and makes the indoor living environment more comfortable.
Specifically, the foaming agent is prepared by mixing one or more of an organic foaming agent and an inorganic foaming agent according to a certain proportion.
Specifically, the water reducing agent is any one of lignosulfonate water reducing agents, polycyclic aromatic salt water reducing agents and water-soluble resin sulfonate water reducing agents.
The cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate serving as main minerals according to a certain proportion.
The preparation method of the artificial culture stone heat-insulation and decoration integrated plate comprises the following steps:
s1, preparing a mould: the die meeting the requirements of thickness, size and specification can be manufactured according to the requirements of actual use occasions.
S2, coloring by using a mold: at least one or more than one liquid pigments are sprayed on the inner surface of the groove of the mold prepared in S1 using a spray gun to form a pigment layer imitating the natural color of natural stone.
S3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the materials.
S4, filling material: and (3) filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold.
S5, vibration molding: and (3) placing the mould made in the S4, which is made of the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, on a vibrating platform or a vibrating conveyor belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent.
S6, drying: and (5) placing the fusion material prepared in the S5 into specified drying equipment according to requirements for reasonable drying.
S7, demolding: and (3) demolding the artificial culture stone which is prepared from the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode.
S8, maintenance: and (5) stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S7) orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time.
S9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
Embodiment 7, an artificial culture stone insulation and decoration integrated board, comprising the following raw materials in parts by weight: 6500g of ceramsite, 6800g of sand, 16700g of cement, 170g of foaming agent, 47g of water reducing agent, 2000g of latex powder and 350g of polystyrene particles, wherein the foaming agent, the water reducing agent and the latex powder are added to effectively reduce the surface tension of the liquid in the mixture, generate a large amount of uniform and stable foam, and effectively reduce the water consumption required by stirring the mixture, so that the finished product can effectively play a role in assisting in maintaining the indoor temperature.
Specifically, the foaming agent is prepared by mixing one or more of an organic foaming agent and an inorganic foaming agent according to a certain proportion.
Specifically, the water reducing agent is any one of lignosulfonate water reducing agents, polycyclic aromatic salt water reducing agents and water-soluble resin sulfonate water reducing agents.
The cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate serving as main minerals according to a certain proportion.
The preparation method of the artificial culture stone heat-insulation and decoration integrated plate comprises the following steps:
s1, preparing a mould: the die meeting the requirements of thickness, size and specification can be manufactured according to the requirements of actual use occasions.
S2, coloring by using a mold: at least one or more than one liquid pigments are sprayed on the inner surface of the groove of the mold prepared in S1 using a spray gun to form a pigment layer imitating the natural color of natural stone.
S3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the materials.
S4, filling material: and (3) filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold.
S5, vibration molding: and (3) placing the mould made in the S4, which is made of the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, on a vibrating platform or a vibrating conveyor belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent.
S6, drying: and (5) placing the fusion material prepared in the S5 into specified drying equipment according to requirements for reasonable drying.
S7, demolding: and (3) demolding the artificial culture stone which is prepared from the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode.
S8, maintenance: and (5) stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S7) orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time.
S9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (8)
1. The artificial culture stone heat-insulation and decoration integrated plate is characterized by comprising the following raw materials in parts by weight: 5500-6500g of ceramsite, 5800-6800g of sand, 15700-16700g of cement, 70-170g of foaming agent, 25-47g of water reducing agent, 1000-2000g of latex powder and 250-350g of polystyrene particles.
2. The artificial culture stone heat-insulating and decorating integrated plate as claimed in claim 1, which comprises the following raw materials in parts by weight: 5700-00-g ceramic particles, 6600-00-g sand 6000-containing particles, 16500-g cement 15900-containing particles, 90-150g foaming agent, 30-42g water reducing agent, 1800g latex powder and 330g polystyrene particles.
3. The artificial culture stone heat-insulating and decorating integrated plate as claimed in claim 2, which comprises the following raw materials in parts by weight: 6100g of ceramsite 5900, 6400g of sand 6200, 16300g of cement 16100, 130g of foaming agent 110, 35-38g of water reducing agent, 1600g of emulsion powder and 310g of polystyrene particles 290.
4. The artificial culture stone heat-insulating and decorating integrated plate as claimed in claim 3, which is characterized by comprising the following raw materials in parts by weight: 6000g of ceramsite, 6300g of sand, 16200g of cement, 120g of foaming agent, 36g of water reducing agent, 1500g of latex powder and 300g of polystyrene particles.
5. The artificial culture stone insulation and decoration integrated board as claimed in any one of claims 1 to 4, wherein the foaming agent is one or more of an organic foaming agent and an inorganic foaming agent which are mixed according to a certain proportion.
6. The artificial culture stone insulation and decoration integrated board as claimed in any one of claims 1 to 4, wherein the water reducing agent is any one of a lignosulfonate water reducing agent, a polycyclic aromatic salt water reducing agent and a water-soluble resin sulfonate water reducing agent.
7. The artificial culture stone insulation and decoration integrated board as claimed in any one of claims 1 to 4, wherein the cement is sulpho-alumino silicate cement which is prepared by mixing anhydrous calcium sulphoaluminate and dicalcium silicate as main minerals according to a certain proportion.
8. The preparation method of the artificial culture stone heat-insulation and decoration integrated plate is characterized by comprising the following steps of:
s1, preparing a mould: manufacturing a die meeting the requirements of thickness, size and specification according to the requirements of actual use occasions;
s2, coloring by using a mold: spraying at least one or more than one liquid pigment on the inner surface of the groove of the die prepared in S1 by using a spray gun to form a pigment layer imitating the natural color of the natural stone;
s3, preparation of the filling material: the filling material is prepared by sequentially putting ceramsite, sand, foaming agent, water reducing agent, latex powder, polystyrene particles and water into a stirrer, and fully and uniformly stirring the mixture to prepare the material used in the step of filling the material;
s4, filling material: filling the filling material prepared in the step S3 on the pigment layer formed in the step S2 in a pouring manner to form a filling layer of the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate, wherein the thickness of the filling material filled in the step S after the subsequent vibration step does not exceed the depth of the groove of the mold;
s5, vibration molding: placing the mould made in S4 and provided with the man-made cultural stone material with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate on a vibrating platform or a conveying belt for vibration treatment, so that the filling material is filled in the grooves of the mould, air in the filling material is discharged, and the pigment layer and the filling layer are fused with each other to a certain extent;
s6, drying: placing the fusion material prepared in the S5 into appointed drying equipment according to requirements for reasonable drying;
s7, demolding: demoulding the artificial culture stone which is prepared by the S6 and is provided with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate according to a correct and reasonable mode;
s8, maintenance: stacking the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step S7 orderly according to requirements, conveying the artificial culture stone to a curing cellar, and curing for a period of time;
s9, boxing: and (5) effectively classifying and boxing the artificial culture stone with the ceramsite and polystyrene particle concrete heat-insulation and decoration integrated plate prepared in the step (S8) according to the specification and size to obtain a finished product.
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| CN202010404483.7A CN111548103A (en) | 2020-05-13 | 2020-05-13 | Artificial culture stone heat-insulation and decoration integrated board |
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| CN202010404483.7A CN111548103A (en) | 2020-05-13 | 2020-05-13 | Artificial culture stone heat-insulation and decoration integrated board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115196919A (en) * | 2022-07-11 | 2022-10-18 | 西安盛世兴洋环保有限责任公司 | Environment-friendly decorative component and preparation method and application thereof |
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