CN111546204B - Quick deruster of wire rod - Google Patents
Quick deruster of wire rod Download PDFInfo
- Publication number
- CN111546204B CN111546204B CN202010410849.1A CN202010410849A CN111546204B CN 111546204 B CN111546204 B CN 111546204B CN 202010410849 A CN202010410849 A CN 202010410849A CN 111546204 B CN111546204 B CN 111546204B
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- Prior art keywords
- cylinder
- rust removing
- rod
- rotary cylinder
- ring
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B45/00—Means for securing grinding wheels on rotary arbors
- B24B45/006—Quick mount and release means for disc-like wheels, e.g. on power tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/38—Single-purpose machines or devices for externally grinding travelling elongated stock, e.g. wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a quick wire rod deruster, which comprises a feeding barrel and a discharging barrel which are horizontally arranged, wherein vertical bearings are respectively arranged at opposite ports of the feeding barrel and the discharging barrel, outer rings of the bearings are fixedly connected with the inner walls of a first fixed barrel and a second fixed barrel, and the bearings are connected through rotary barrels respectively connected with the inner rings of the two bearings; the outer wall of the rotary cylinder, which is close to one side of the feeding cylinder, is provided with a transmission chain, one end of the outer wall of the feeding cylinder, which is close to the rotary cylinder, is also provided with a horizontally arranged slow transmission motor, and an output shaft of the slow transmission motor is fixedly provided with a chain wheel which is matched with the transmission chain; the rust removing device also comprises a rust removing ring arranged in the rotary cylinder, and a rust removing wire mesh is fixed on the inner side of the rust removing ring; the derusting ring is fixed in the rotary cylinder through a derusting rod connected with the rotary cylinder. The invention can quickly pre-stretch and derust the wire rod or the steel bar, effectively saves labor and equipment cost investment, and is convenient to operate.
Description
Technical Field
The invention relates to the field of pipe rust removing devices, in particular to a quick wire rod rust removing machine.
Background
The wire rod is usually referred to as a small diameter round steel of the disc. The wire rod has a diameter in the range of 5 to 19 mm, usually 6 to 9 mm, the lower limit of which is the minimum dimension of the cross section of the hot rolled steel. The wire rod is mainly used as a blank for wire drawing, and can also be directly used as a building material and processed into mechanical parts. The wire rod needs to be straightened and blanked by a steel bar straightening machine before use, meanwhile, the oxidized rusty scale is removed in the machine, and the strength is improved to a certain extent in repeated bending and stretching. In actual site construction, on one hand, common rust removal modes for wire rod rust removal include a physical rust removal mode and a chemical rust removal mode. Chemical rust removal mainly means that various chemical solutions are prepared, and a rust trioxide layer on the surface of a wire rod is dissolved through corrosion to achieve the purpose of rust removal, but on one hand, the influence on the environment is large, the waste rust removal liquid needs to be specially recovered to prevent the environment from being polluted, on the other hand, the solution is generally large in on-site use amount, is not convenient to pre-configure but adopts the on-site preparation and use mode, and is also a large problem for the cost and the disordered environment of a construction site; physical rust removal mainly refers to manual or mechanical rust removal, such as friction, polishing, knocking and the like, the existing rust remover is complex in structure, complex in operation and high in manufacturing cost, and constructors are more inclined to the rust removal machine which can rapidly remove rust and is simple to operate on a construction site with efficiency.
Disclosure of Invention
The invention aims to solve the technical problems that an existing wire rod rust removing machine is complex in structure, complex in operation and high in manufacturing cost in a construction site, and the invention provides a quick wire rod rust removing machine which comprises a feeding cylinder and a discharging cylinder which are horizontally arranged, wherein vertical bearings are respectively arranged at opposite end openings of the feeding cylinder and the discharging cylinder, outer rings of the bearings are fixedly connected with the inner walls of the feeding cylinder and the discharging cylinder, and the bearings are connected through rotary cylinders respectively connecting two inner rings of the bearings; the outer wall of the rotary cylinder, which is close to one side of the feeding cylinder, is provided with a transmission chain, one end of the outer wall of the feeding cylinder, which is close to the rotary cylinder, is also provided with a horizontally arranged slow transmission motor, and an output shaft of the slow transmission motor is fixedly provided with a chain wheel which is matched with the transmission chain; the rust removing device also comprises a rust removing ring arranged in the rotary cylinder, and a rust removing wire mesh is fixed on the inner side of the rust removing ring; the derusting ring is fixed in the rotary cylinder through a derusting rod connected with the rotary cylinder; the derusting rod comprises a barbell-shaped rod body and a rotatable movable rod sleeved in the depression of the rod body, and the outer wall of the movable rod is also provided with external threads which are connected with the rotary cylinder through threaded holes in the side wall of the rotary cylinder; and a limiting nut is also fixed on the movable rod.
Particularly, the derusting ring is divided into a left half ring and a right half ring which are respectively connected with the left side wall and the right side wall of the rotary cylinder through a derusting rod.
Particularly, the connecting surface of the left half ring and the right half ring is provided with a bulge and a recess which can be mutually occluded and fixed.
Particularly, the rotary cylinder is divided into three sections, and the cylinder wall of the middle section is in a grid shape.
Particularly, a funnel-shaped material collecting slope is arranged in the material feeding barrel, and a wire rod stretching pipe is arranged at the tail end of the material collecting slope.
In particular, the device also comprises a balance base which is arranged below the feeding cylinder and the discharging cylinder and is fixedly connected with the outer walls of the feeding cylinder and the discharging cylinder.
The invention has the beneficial effects that: the device is simple in structure and convenient and fast to operate, rust on the wire rod can be effectively removed in a rotary friction mode, and removed rust slag is discharged through the latticed rotary cylinder wall, so that the influence on a construction site is prevented; the materials required by the device are common materials in construction sites, and the manufacturing cost is low.
Drawings
FIG. 1 is a schematic view of the structure of the apparatus of the present invention.
Fig. 2 is a schematic view of the inner structure of the radial section a in fig. 1.
Fig. 3 is a structural schematic diagram of the derusting rod.
Fig. 4 is a schematic sectional structure diagram of the feed cylinder.
Wherein, the feeding cylinder-1; a transmission chain-11; a material receiving slope-12; a wire rod stretching tube-13; a discharge barrel-2; a bearing-3; a rotary drum-4; a transmission motor-5; a sprocket-51; a rust removing ring-6; a derusting screen-61; a derusting rod-7; a rod-71; a movable rod-72; a limiting nut-73; a balancing base-8.
Detailed Description
The invention will be further explained with reference to the drawings.
A quick wire rod deruster comprises a feeding cylinder 1 and a discharging cylinder 2 which are horizontally arranged, wherein the opposite end openings of the feeding cylinder 1 and the discharging cylinder 2 are respectively provided with a vertical bearing 3, the outer ring of each bearing 3 is fixedly connected with the inner walls of the feeding cylinder 1 and the discharging cylinder 2, and the bearings 3 are connected through rotating cylinders 4 respectively connected with the inner rings of the two bearings 3; the outer wall of the rotary cylinder 4 close to one side of the feeding cylinder 1 is provided with a transmission chain 11, one end of the outer wall of the feeding cylinder 1 close to the rotary cylinder 4 is also provided with a horizontally arranged slow transmission motor 5, and an output shaft of the slow transmission motor 5 is fixed with a chain wheel 51 matched with the transmission chain 11; the rust removing device also comprises a rust removing ring 6 arranged in the rotary cylinder 4, and a rust removing wire mesh 61 is fixed on the inner side of the rust removing ring 6; the rust removing ring 6 is fixed in the rotary cylinder 4 through a rust removing rod 7 connected with the rotary cylinder 4; the derusting rod comprises a barbell-shaped rod body and a rotatable movable rod sleeved in the depression of the rod body, and the outer wall of the movable rod is also provided with external threads which are connected with the rotary cylinder through threaded holes in the side wall of the rotary cylinder; and a limiting nut is also fixed on the movable rod.
Because the rust removing ring 6 is connected with the rotary cylinder 4 through the movable rod 72 on the rust removing rod 7, and the movable rod 72 is fixed in the dent of the barbell-shaped rod body 71, the rust removing ring 6 cannot rotate along with the rotation of the movable rod 72, but can be adjusted to the horizontal position and the height in the rotary cylinder 4 under the matching of the threads along with the rotation of the movable rod 72.
As a preferred embodiment, the rust removing ring 6 is divided into a left half ring and a right half ring, and is connected with the left side wall and the right side wall of the rotary cylinder 4 through a rust removing rod 7; the design of half ring can conveniently change rust cleaning silk screen 61 on the rust cleaning ring 6 about through, simultaneously because rust cleaning ring 6 is through pegging graft at rust cleaning pole 7 terminally, can change rust cleaning ring 6 for not unidimensional accessory, improves the suitability of device, and one set of equipment can carry out the work of removing rust to the wire rod or the reinforcing bar of a plurality of specifications.
As a preferred embodiment, the connecting surfaces of the left half ring and the right half ring are provided with protrusions and depressions which can be mutually engaged and fixed, so as to increase the stability of the rust removing ring 6 in the process of adjusting the position by rotating the limit nut 73 and prevent the rust removing ring 6 from rotating together with the rust removing rod 7.
In a preferred embodiment, the rotating drum 4 is divided into three sections, and the middle section of the drum wall is in a grid shape, so that the peeled rusty slag is discharged out of the device to prevent the rusty slag from accumulating.
As a preferred embodiment, a funnel-shaped material receiving slope 12 is arranged in the feeding cylinder 1, a wire rod stretching pipe 13 is arranged at the tail end of the material receiving slope 12, and the wire rod in a bent state in an initial state is pre-straightened through the convenient feeding of the material receiving slope 12 and the wire rod stretching pipe 13, so that a subsequent derusting procedure is facilitated.
As a preferred embodiment, the device further comprises a balance base 8 which is arranged below the feed cylinder 1 and the discharge cylinder 2 and is fixedly connected with the outer walls of the feed cylinder 1 and the discharge cylinder 2.
The working principle of the device is as follows: the wire rod with rust enters the feeding cylinder 1 from the tail end of the feeding cylinder 1, and the wire rod is in a bent state in the transportation process, so that preliminary straightening is needed before rust removal; because the funnel-shaped material collecting slope 12 and the wire rod stretching tube 13 arranged at the tail end of the material collecting slope 12 are arranged in the feeding barrel 1, and the inner diameter of the wire rod stretching tube 13 is slightly larger than the diameter of the wire rod, when the wire rod enters the device through the feeding barrel 1, the wire rod is pre-stretched through the wire rod stretching tube 13, and the stability of the wire rod in the rust removing process is ensured; because the rust removing ring 6 is divided into a left half ring and a right half ring and is respectively connected with the left side wall and the right side wall of the rotary cylinder 4 through the rust removing rod 7, the limiting nut 73 on the outer wall of the movable rod 72 is rotated to drive the movable rod 72 to rotate, and because the outer surface of the movable rod 72 is provided with external threads and the side wall of the rotary cylinder 4 is provided with a threaded hole, the movable rod 72 drives the rod body 71 to be inserted into the center of the rotary cylinder 4; because the connecting surface of the left half ring and the right half ring is provided with a bulge and a recess which can be mutually occluded and fixed, and the movable rod 72 is sleeved in the recess of the barbell-shaped rod body 71, the rotation of the movable rod 72 can not drive the left half ring and the right half ring to rotate, and when the limiting nut 73 is tightly propped against the outer side of the rotating cylinder 4, the left half ring and the right half ring are just tightly jointed; and the wire rod passes through a rust removal wire mesh 61 arranged in the rust removal ring 6 and is connected with the wire rod storage device after passing through the discharge cylinder.
After the wire rod is connected with wire rod storage device, start slow-speed drive motor 5, it is rotatory to drive rotary drum 4 through epaxial sprocket 51 of output, because rust cleaning rod 7 is fixed in on the 4 lateral walls of rotary drum, consequently, will drive rust cleaning ring 6 synchronous revolution, thereby utilize rust cleaning silk screen 61 in the rust cleaning ring 6 to carry out the friction rust cleaning of enclosure to the wire rod, the rust cleaning drops to 4 middle sections of rotary drum, fall out rust cleaning device through the net on the lateral wall and prevent that the rust cleaning from piling up, simultaneously through the slow pulling wire rod of storage device, make the wire rod slowly move in rust cleaning ring 6, thereby accomplish the rust cleaning process.
Claims (6)
1. A quick wire rod deruster is characterized by comprising a feeding cylinder (1) and a discharging cylinder (2) which are horizontally arranged, wherein the opposite ports of the feeding cylinder (1) and the discharging cylinder (2) are respectively provided with a vertical bearing (3), the outer ring of each bearing (3) is fixedly connected with the inner walls of the feeding cylinder (1) and the discharging cylinder (2), and the bearings (3) are connected through rotary cylinders (4) respectively connected with the inner rings of the two bearings (3); the outer wall of the rotary cylinder (4) close to one side of the feeding cylinder (1) is provided with a transmission chain (11), one end of the outer wall of the feeding cylinder (1) close to the rotary cylinder (4) is also provided with a horizontally arranged slow transmission motor (5), and an output shaft of the slow transmission motor (5) is fixed with a chain wheel (51) matched with the transmission chain (11); the rust removing device also comprises a rust removing ring (6) arranged in the rotary cylinder (4), and a rust removing wire mesh (61) is fixed on the inner side of the rust removing ring (6); the rust removing ring (6) is fixed in the rotary cylinder (4) through a rust removing rod (7) connected with the rotary cylinder (4); the derusting rod (7) comprises a barbell-shaped rod body (71) and a rotatable movable rod (72) sleeved in a recess of the rod body (71), the outer wall of the movable rod (72) is also provided with external threads, and the movable rod (72) is connected with the rotary cylinder (4) through a threaded hole in the side wall of the rotary cylinder (4); and a limiting nut (73) is also fixed on the movable rod (72).
2. The rapid rust removing machine for wire rods according to claim 1, characterized in that the rust removing ring (6) is divided into a left half ring and a right half ring, which are respectively connected with the left side wall and the right side wall of the rotary cylinder (4) through a rust removing rod (7).
3. The quick rust removing machine for wire rods as claimed in claim 2, wherein the connecting surfaces of the left and right half rings are provided with protrusions and recesses which are engaged and fixed with each other.
4. The machine for rapidly removing rust from wire rods according to claim 1, characterized in that the rotating drum (4) is divided into three sections, the middle section of the drum wall being in a grid shape.
5. The rapid wire rod rust removing machine as claimed in claim 1, characterized in that a funnel-shaped material receiving slope (12) is arranged in the feeding cylinder (1), and a wire rod stretching tube (13) is arranged at the tail end of the material receiving slope (12).
6. The quick deruster for wire rods according to claim 1, which is characterized by further comprising a balance base (8) which is arranged below the feeding cylinder (1) and the discharging cylinder (2) and is fixedly connected with the outer walls of the feeding cylinder (1) and the discharging cylinder (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010410849.1A CN111546204B (en) | 2020-05-15 | 2020-05-15 | Quick deruster of wire rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010410849.1A CN111546204B (en) | 2020-05-15 | 2020-05-15 | Quick deruster of wire rod |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111546204A CN111546204A (en) | 2020-08-18 |
| CN111546204B true CN111546204B (en) | 2021-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010410849.1A Active CN111546204B (en) | 2020-05-15 | 2020-05-15 | Quick deruster of wire rod |
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| CN (1) | CN111546204B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113458284A (en) * | 2021-06-10 | 2021-10-01 | 上海铭谷民防设备有限公司 | Reinforcing bar aligning bender |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6052254A (en) * | 1983-09-01 | 1985-03-25 | Noritake Co Ltd | Grindstone for removing flaw on wire |
| CN101088635A (en) * | 2006-06-14 | 2007-12-19 | 贵州航天南海机电有限公司 | Coil rod derusting machine |
| CN201538817U (en) * | 2009-08-14 | 2010-08-04 | 张崇伦 | Wire surface treatment machine |
| CN104907913B (en) * | 2015-06-11 | 2017-07-18 | 宋卫国 | A kind of diameter adjustable derusting device for steel wire rope |
| CN206855209U (en) * | 2017-05-12 | 2018-01-09 | 湖北军龙钢业有限公司 | An a kind of online derusting device of machine bull steel wire |
| CN109079633A (en) * | 2018-08-20 | 2018-12-25 | 中铁工程装备集团盾构再制造有限公司 | A kind of steel pipe polishing operation derusting system |
| CN208906448U (en) * | 2018-08-21 | 2019-05-28 | 天台鑫广祥汽车用品有限公司 | A kind of steel rolling station-service wire rod steel muscle automatic rust removing device |
| CN110216566B (en) * | 2019-06-11 | 2020-08-11 | 杭州崎枳环保科技有限公司 | Energy-saving and environment-friendly pipe fitting machining equipment |
| CN111037440A (en) * | 2019-12-31 | 2020-04-21 | 庄锦辉 | Reinforcing bar rust cleaning device for building |
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2020
- 2020-05-15 CN CN202010410849.1A patent/CN111546204B/en active Active
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| CN111546204A (en) | 2020-08-18 |
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