CN111534072A - Invisible hollow microsphere composite material - Google Patents

Invisible hollow microsphere composite material Download PDF

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Publication number
CN111534072A
CN111534072A CN202010425002.0A CN202010425002A CN111534072A CN 111534072 A CN111534072 A CN 111534072A CN 202010425002 A CN202010425002 A CN 202010425002A CN 111534072 A CN111534072 A CN 111534072A
Authority
CN
China
Prior art keywords
stealth
composite material
layer
cenosphere
hollow microsphere
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010425002.0A
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Chinese (zh)
Inventor
王景泽
崔维成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Westlake University
Original Assignee
Westlake University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Westlake University filed Critical Westlake University
Priority to CN202010425002.0A priority Critical patent/CN111534072A/en
Publication of CN111534072A publication Critical patent/CN111534072A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/067Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00Layered products essentially comprising ceramics, e.g. refractory products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • C08K7/28Glass
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/125Process of deposition of the inorganic material
    • C23C18/1254Sol or sol-gel processing
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated

Abstract

The invention provides a stealth hollow microsphere composite material, and belongs to the field of new materials. The stealth hollow microsphere composite material comprises hollow microspheres and a matrix phase, wherein a stealth layer is arranged on the surfaces of the hollow microspheres, the stealth layer is made of a stealth material, and the hollow microspheres are filled in the matrix phase. The stealth hollow microsphere composite material has the advantages of high compressive strength, low density and the like.

Description

Invisible hollow microsphere composite material
Technical Field
The invention belongs to the field of new materials, and particularly relates to a stealth hollow microsphere composite material.
Background
At present, stealth materials can be divided into two categories, namely stealth coating materials and stealth structure materials according to material purposes. The stealth coating material has low strength and poor bearing capacity, and cannot be used for a main bearing structure or a secondary bearing structure. The stealth structure material has good bearing capacity, but generally has higher density, and has poor applicability in the fields of aviation, aerospace, ocean and the like which have requirements on the density of the material.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a stealth cenosphere composite material.
The purpose of the invention can be realized by the following technical scheme: the stealth hollow microsphere composite material is characterized by comprising hollow microspheres and a matrix phase, wherein a stealth layer is arranged on the surfaces of the hollow microspheres, the stealth layer is made of a stealth material, and the hollow microspheres are filled in the matrix phase.
Preferably, the hollow microspheres are glass hollow microspheres and/or ceramic hollow microspheres.
Preferably, the matrix phase is an epoxy resin.
Preferably, the stealth material is selected from one of a nano metal material, a metal oxide material and a non-metal stealth material.
Preferably, the stealth layer is made of one of metal powder, ferrite, nickel oxide, carbon fiber and graphene.
Preferably, the stealth layer is formed on the surface of the hollow microsphere by one of electroplating, chemical plating and sol-gel method.
Preferably, the stealth hollow microsphere composite material forms a stealth hollow microsphere composite layer, fiber reinforced composite layers are arranged on two sides of the stealth hollow microsphere composite layer and made of fiber reinforced composite materials, and the stealth hollow microsphere composite layer and the two fiber reinforced composite layers form a sandwich structure. The middle part is a stealth hollow microsphere composite layer made of a stealth hollow microsphere composite material, and the two sides are fiber reinforced composite layers made of fiber reinforced composite materials, so that a sandwich structure is formed, and the stealth hollow microsphere composite material is wrapped inside the structure and is prevented from being influenced by external adverse environmental factors.
The working principle of the invention is as follows: the hollow microspheres have the diameter of dozens of microns to dozens of microns, large specific surface energy and high compressive strength, and the density of the hollow glass microspheres with the hollowness of more than 90 percent is less than 0.5g/cm for example3The highest compression strength can reach 200 MPa. The stealth layer is plated on the surfaces of the hollow microspheres by adopting a corresponding process, so that the hollow microsphere composite material has stealth capability on the basis of not obviously reducing the mechanical property of the hollow microsphere composite material. Thereby obtaining the hollow microsphere composite material with small density, high strength, strong bearing capacity and stealth function. The hollow microspheres plated with the stealth layer are filled in polymer matrixes such as epoxy resin and the like, so that the hollow microspheres with the compressive strength of more than 100MPa and the density of less than 0.7g/cm can be obtained3The hollow microsphere composite material.
Compared with the prior art, the invention has the following advantages:
1. compared with the common stealth material, the obtained stealth hollow microsphere composite material has the characteristics of low density, high strength and strong bearing capacity.
2. Compared with the traditional stealth material (the traditional stealth material is a coating or has low strength, and cannot be combined with the fiber reinforced composite material to form a sandwich structure), the stealth hollow microsphere composite material obtained by the invention can be combined with the fiber reinforced composite material to form a sandwich structure, and the stealth hollow microsphere composite material is wrapped in the structure to be free from the influence of external adverse environmental factors.
3. Compared with the coating stealth material with millimeter-scale thickness, the obtained stealth hollow microsphere composite material can be wrapped in the structure, the designability is strong, the thickness can be designed to centimeter-scale, and the improvement of stealth performance is facilitated.
Detailed Description
The following are specific examples of the present invention and further describe the technical solutions of the present invention, but the present invention is not limited to these examples.
Example 1:
in the embodiment, the modified unsaturated polyester resin is used as a matrix phase, and the glass beads are cured into the buoyancy material by K46. The preparation process comprises the following steps:
1) plating a layer of metal powder on the surface of the K46 glass bead by adopting the processes of electroplating, chemical plating, sol-gel method and the like; 2) mixing glass beads coated with metal powder (such as Fe, Ni, etc.) with unsaturated polyester resin, and preparing into hollow bead composite material by dry spraying and temperature gradient sintering, wherein the compressive strength of the hollow bead composite material is greater than 100MPa, and the density is less than 0.7g/cm3
Example 2:
the present embodiment is different from embodiment 1 in that the metal plating process used is not necessarily a plating process, an electroless plating process, a sol-gel process, or the like, and may be any other type of plating process.
Example 3:
the difference between this embodiment and embodiment 1 is that the adopted preparation process of the cenosphere composite material is not necessarily a dry spraying process, a temperature gradient sintering process, or the like, and may be any other type of preparation process of a gradient functional material, wherein a method or process related to 3D printing is particularly preferred.
Example 4:
the present example is different from example 1 in that the glass beads are not K46 and K15, but any other types of glass beads, and glass beads having various diameters may be used.
Example 6:
the difference between this example and example 1 is that the cenospheres are not glass cenospheres, but cenospheres made of any other material such as ceramics, or cenospheres made of a plurality of different materials.
Example 7:
unlike embodiment 1, the surface plating layer in this embodiment is not necessarily metal powder, but may be any other metal oxide material having stealth properties, such as ferrite or nickel oxide.
Example 8:
the present embodiment is different from embodiment 1 in that the surface plating layer is not necessarily a metal material, and may be any other material having stealth performance, such as carbon fiber, graphene, and the like.
Example 9:
this example differs from example 1 in that the resin used may have other additives.
Example 10:
this example is different from example 1 in that the resin used is not necessarily an unsaturated polyester resin, and any other type of resin may be used.
Example 11:
this embodiment is different from embodiment 1 in that the substrate used is not necessarily resin, but may be any other type of substrate material having adhesive properties.
Example 12
The stealth hollow microsphere composite material forms a stealth hollow microsphere composite layer, fiber reinforced composite layers are arranged on two sides of the stealth hollow microsphere composite layer and made of fiber reinforced composite materials, and the stealth hollow microsphere composite layer and the two fiber reinforced composite layers form a sandwich structure. The middle part is a stealth hollow microsphere composite layer made of the stealth hollow microsphere composite material, and the two sides are fiber reinforced composite layers made of fiber reinforced composite materials, so that a sandwich structure is formed, and the stealth hollow microsphere composite material is wrapped in the structure and is prevented from being influenced by external adverse environmental factors.
The stealth hollow microsphere composite material can be used for designing and preparing marine and deep sea structures such as water surface ship bodies and components, submarines, deep sea robots and the like.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although terms are used more often herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.

Claims (7)

1. The stealth hollow microsphere composite material is characterized by comprising hollow microspheres and a matrix phase, wherein a stealth layer is arranged on the surfaces of the hollow microspheres, the stealth layer is made of a stealth material, and the hollow microspheres are filled in the matrix phase.
2. The stealth cenosphere composite material according to claim 1, wherein the cenospheres are glass cenospheres and/or ceramic cenospheres.
3. The stealth cenosphere composite material of claim 1, wherein the matrix phase is an epoxy resin.
4. The stealth cenosphere composite material according to claim 1, wherein the stealth material is selected from one of a nano-metal material, a metal oxide material and a non-metal stealth material.
5. The stealth cenosphere composite material as claimed in claim 1, wherein the stealth layer is made of one of metal powder, ferrite, nickel oxide, carbon fiber and graphene.
6. The stealth cenosphere composite material according to claim 1, wherein the stealth layer is formed on the surface of the cenosphere by one of electroplating, electroless plating and sol-gel method.
7. The stealth cenosphere composite material according to claim 1, wherein the stealth cenosphere composite material forms a stealth cenosphere composite layer, fiber reinforced composite layers are arranged on two sides of the stealth cenosphere composite layer, the fiber reinforced composite layers are made of fiber reinforced composite materials, and the stealth cenosphere composite layer and the two fiber reinforced composite layers form a sandwich structure.
CN202010425002.0A 2020-05-19 2020-05-19 Invisible hollow microsphere composite material Pending CN111534072A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010425002.0A CN111534072A (en) 2020-05-19 2020-05-19 Invisible hollow microsphere composite material

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Application Number Priority Date Filing Date Title
CN202010425002.0A CN111534072A (en) 2020-05-19 2020-05-19 Invisible hollow microsphere composite material

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113442485A (en) * 2021-05-28 2021-09-28 西湖大学 High-performance beam column structure and manufacturing method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1718632A (en) * 2005-07-27 2006-01-11 武汉理工大学 Hollow microbead reinforced epoxy resin composite material and its preparation method
CN1792928A (en) * 2005-11-08 2006-06-28 重庆大学 Process for coating silver on hollow glass micropearl surface and silver coated hollow glass micropearl thereof
CN202660980U (en) * 2012-05-11 2013-01-09 大连尼奥冷暖设备制造有限公司 Radar detection and infrared detection prevention wave absorbing composite reinforced board
WO2013123584A1 (en) * 2012-02-24 2013-08-29 Torxx Group Inc. Highly filled particulate composite materials and methods and apparatus for making same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1718632A (en) * 2005-07-27 2006-01-11 武汉理工大学 Hollow microbead reinforced epoxy resin composite material and its preparation method
CN1792928A (en) * 2005-11-08 2006-06-28 重庆大学 Process for coating silver on hollow glass micropearl surface and silver coated hollow glass micropearl thereof
WO2013123584A1 (en) * 2012-02-24 2013-08-29 Torxx Group Inc. Highly filled particulate composite materials and methods and apparatus for making same
CN202660980U (en) * 2012-05-11 2013-01-09 大连尼奥冷暖设备制造有限公司 Radar detection and infrared detection prevention wave absorbing composite reinforced board

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘崇波: "《席夫碱类复合吸波材料》", 31 October 2018 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113442485A (en) * 2021-05-28 2021-09-28 西湖大学 High-performance beam column structure and manufacturing method thereof

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Application publication date: 20200814

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