CN111532658A - 一种自动化物流用连续码垛装置 - Google Patents

一种自动化物流用连续码垛装置 Download PDF

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CN111532658A
CN111532658A CN202010520570.9A CN202010520570A CN111532658A CN 111532658 A CN111532658 A CN 111532658A CN 202010520570 A CN202010520570 A CN 202010520570A CN 111532658 A CN111532658 A CN 111532658A
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box
motor
bidirectional screw
pile
plate
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袁欢
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Abstract

本发明公开了一种自动化物流用连续码垛装置，涉及自动化物流技术领域，主要为了解决现***垛装置取货码垛依次进行无法连续同时作业的问题；包括箱体以及码垛单元，箱体前后内侧壁上均均匀对称转动安装有四个链轮，位于箱体同一内侧壁上的四个链轮之间连接有链条，箱体内前后两根链条之间间隔安装有多组码垛单元，码垛单元包括支撑板、滑动安装于支撑板上的移动板、用于带动移动板运动的进给组件、安装于移动板上的定位组件和出料组件，设有链轮、链条和码垛单元，可在任意高度进行码垛，多个码垛单元连续作业，工作效率高，设有升降组件，进行码垛高度的适应性调整，减震弹簧能够起到一定的减震效果。

Description

一种自动化物流用连续码垛装置
技术领域
本发明涉及自动化物流技术领域，具体是一种自动化物流用连续码垛装置。
背景技术
物流自动化是指物流作业过程的设备和设施自动化，包括运输、装卸、包装、分拣、识别等作业过程，比如，自动识别***、自动检测***、自动分拣***、自动存取***、自动跟踪***等。物流自动化是充分利用各种机械和运输设备、计算机***和综合作业协调等技术手段，通过对物流***的整体规划及技术应用，使物流的相关作业和内容省力化、效率化、合理化，快速、精准、可靠地完成物流的过程。
码垛是把物品整齐地堆叠好，现有的码垛装置一般是取货、码垛依次进行的作业过程，无法进行连续同时作业，从而造成了时间的浪费，工作效率较低。
发明内容
本发明的目的在于提供一种自动化物流用连续码垛装置，以解决上述问题。
为实现上述目的，本发明提供如下技术方案：
一种自动化物流用连续码垛装置，包括箱体以及码垛单元，所述箱体一侧为用于上料的送料传送带，所述箱体前后内侧壁上均均匀对称转动安装有四个链轮，位于箱体同一内侧壁上的四个链轮之间连接有链条，箱体前后外侧壁上分别安装有驱动连接一个链轮的第一电机，箱体内前后两根链条之间间隔安装有多组码垛单元，箱体靠近送料传送带的一侧设有进料口，箱体另一侧设有出料口，所述码垛单元包括支撑板、滑动安装于支撑板上的移动板、用于带动移动板运动的进给组件、安装于移动板上的定位组件和出料组件，所述支撑板上前后两端中间均固定有连接杆，所述连接杆顶端活动穿设有销轴，销轴与链条的链板固定连接。
在上述技术方案的基础上，本发明还提供以下可选技术方案：
在一种可选方案中：所述移动板底部固定有T型滑条，支撑板上表面开设有供T型滑条连接的T型滑槽。
在一种可选方案中：所述进给机构包括齿轮、用于驱动齿轮转动的第二电机和齿条，所述支撑板靠近出料口的一端固定安装有第二电机，第二电机的输出轴上固定安装有齿轮，所述移动板底部固定安装有与齿轮啮合的齿条。
在一种可选方案中：所述定位组件包括第三电机、第一双向丝杆、第一内螺纹套、连杆和定位板，移动板上表面前后对称转动安装有第一双向丝杆，第三电机驱动连接第一双向丝杆，第一双向丝杆两侧螺纹段上均螺纹连接有第一内螺纹套，第一内螺纹套与移动板滑动连接，第一双向丝杆上的两个第一内螺纹套顶部均铰接有连杆，两根连杆另一端均与定位板铰接。
在一种可选方案中：所述出料组件包括推料电机、安装杆和推杆，所述推料电机固定安装于移动板内靠近出料口的一端，推料电机的输出轴上固定有安装杆，所述安装杆上安装有推杆，所述推杆通过连接套活动安装于安装杆上，连接套与安装杆之间连接有紧固螺栓，移动板上开设有容纳安装杆和推杆的容纳槽。
在一种可选方案中：所述箱体下方设有底板，底板底部安装有滚轮，所述底板与箱体底部之间连接有升降组件。
在一种可选方案中：所述升降组件包括升降电机、第二双向丝杆、第二内螺纹套、滑套、减震弹簧、剪叉机构和滑块，所述第二双向丝杆转动安装于底板上表面，升降电机固定安装于底板上且驱动连接第二双向丝杆，第二双向丝杆两侧螺纹段上均螺纹连接有第二内螺纹套，第二内螺纹套与底板滑动连接，第二双向丝杆上位于两个第二内螺纹套内侧均套装有滑套，所述滑套与底板滑动连接，第二双向丝杆上位于滑套与第二内螺纹套之间套装有减震弹簧，两个所述滑套之间安装有剪叉机构，剪叉机构顶部两端均铰接有滑块，所述滑块与箱体底部滑动连接。
相较于现有技术，本发明的有益效果如下：
1、设有链轮、链条和码垛单元，送料传送带将货物通过进料口送上码垛单元后，链条带动码垛单元及其上的货物运动至出料口处，可在任意高度进行出料码垛，多个码垛单元连续作业，工作效率高；
2、设有升降组件，所述升降组件包括升降电机、第二双向丝杆、第二内螺纹套、滑套、减震弹簧、剪叉机构和滑块，通过升降电机带动第二双向丝杆转动，第二双向丝杆带动两个第二内螺纹套移动，第二内螺纹套通过推动滑套移动从而带动剪叉机构运动，实现箱体的升降，进行码垛高度的适应性调整，同时，减震弹簧的存在能够起到一定的减震效果。
附图说明
图1为本发明第一实施例的结构示意图。
图2为本发明第一实施例中码垛单元的结构示意图。
图3为本发明第一实施例中出料组件的结构示意图。
图4为本发明第二实施例的结构示意图。
附图标记注释：1-箱体、2-码垛单元、3-链轮、4-链条、5-送料传送带、6-连接杆、7-定位板、8-第一双向丝杆、9-第一内螺纹套、10-移动板、11-支撑板、12-齿条、13-齿轮、14-推料电机、15-安装杆、16-连杆、17-连接套、18-滑块、19-升降电机、20-第二内螺纹套、21-滑套、22-第二双向丝杆、23-减震弹簧、24-剪叉机构。
具体实施方式
以下实施例会结合附图对本发明进行详述，在附图或说明中，相似或相同的部分使用相同的标号，并且在实际应用中，各部件的形状、厚度或高度可扩大或缩小。本发明所列举的各实施例仅用以说明本发明，并非用以限制本发明的范围。对本发明所作的任何显而易知的修饰或变更都不脱离本发明的精神与范围。
实施例1
请参阅图1～3，本发明实施例中，一种自动化物流用连续码垛装置，包括箱体1以及码垛单元2，所述箱体1一侧为用于上料的送料传送带5，所述箱体1前后内侧壁上均均匀对称转动安装有四个链轮3，位于箱体1同一内侧壁上的四个链轮3之间连接有链条4，箱体1前后外侧壁上分别安装有驱动连接一个链轮3的第一电机，箱体1内前后两根链条4之间间隔安装有多组码垛单元2，箱体1靠近送料传送带5的一侧设有进料口，箱体1另一侧设有出料口，通过第一电机带动链轮3转动，链轮3带动链条4运动，链条4从而带动多组码垛单元2运动，送料传送带5将货物通过进料口送上码垛单元2后，链条4带动码垛单元2及其上的货物运动至出料口处，可在任意高度进行出料码垛，多个码垛单元2连续作业，工作效率高，所述码垛单元2包括支撑板11、滑动安装于支撑板11上的移动板10、用于带动移动板10运动的进给组件、安装于移动板10上的定位组件和出料组件，所述支撑板11上前后两端中间均固定有连接杆6，所述连接杆6顶端活动穿设有销轴，销轴与链条4的链板固定连接，本实施例中，所述移动板10底部固定有T型滑条，支撑板11上表面开设有供T型滑条连接的T型滑槽，所述进给机构包括齿轮13、用于驱动齿轮13转动的第二电机和齿条12，所述支撑板11靠近出料口的一端固定安装有第二电机，第二电机的输出轴上固定安装有齿轮13，所述移动板10底部固定安装有与齿轮13啮合的齿条12，第二电机带动齿轮13转动，齿轮13通过齿条12带动移动板10移动，移动板10移出箱体1外部，进行码垛，所述定位组件包括第三电机、第一双向丝杆8、第一内螺纹套9、连杆16和定位板7，移动板10上表面前后对称转动安装有第一双向丝杆8，第三电机驱动连接第一双向丝杆8，第一双向丝杆8两侧螺纹段上均螺纹连接有第一内螺纹套9，第一内螺纹套9与移动板10滑动连接，第一双向丝杆8上的两个第一内螺纹套9顶部均铰接有连杆16，两根连杆16另一端均与定位板7铰接，通过第三电机带动第一双向丝杆8转动，第一双向丝杆8带动第一内螺纹套9移动，第一内螺纹套9通过连杆16带动定位板7移动，两块定位板7配合将货物定位，防止掉落，所述出料组件包括推料电机14、安装杆15和推杆，所述推料电机14固定安装于移动板10内靠近出料口的一端，推料电机14的输出轴上固定有安装杆15，所述安装杆15上安装有推杆，所述推杆通过连接套17活动安装于安装杆15上，连接套17与安装杆15之间连接有紧固螺栓，移动板10上开设有容纳安装杆15和推杆的容纳槽，通过推料电机14带动安装杆15转动，安装杆15带动推杆转动，推杆从而推动货物运动，进行码垛。
实施例2
请参阅图4，本发明实施例与实施例1的不同之处在于，所述箱体1下方设有底板，底板底部安装有滚轮，所述底板与箱体1底部之间连接有升降组件，所述升降组件包括升降电机19、第二双向丝杆22、第二内螺纹套20、滑套21、减震弹簧23、剪叉机构24和滑块18，所述第二双向丝杆22转动安装于底板上表面，升降电机19固定安装于底板上且驱动连接第二双向丝杆22，第二双向丝杆22两侧螺纹段上均螺纹连接有第二内螺纹套20，第二内螺纹套20与底板滑动连接，第二双向丝杆22上位于两个第二内螺纹套20内侧均套装有滑套21，所述滑套21与底板滑动连接，第二双向丝杆22上位于滑套21与第二内螺纹套20之间套装有减震弹簧23，两个所述滑套21之间安装有剪叉机构24，剪叉机构24顶部两端均铰接有滑块18，所述滑块18与箱体1底部滑动连接，通过升降电机19带动第二双向丝杆22转动，第二双向丝杆22带动两个第二内螺纹套20移动，第二内螺纹套20通过推动滑套21移动从而带动剪叉机构24运动，实现箱体1的升降，进行码垛高度的适应性调整，同时，减震弹簧23的存在能够起到一定的减震效果。
本发明的工作原理是：通过第一电机带动链轮3转动，链轮3带动链条4运动，链条4从而带动多组码垛单元2运动，送料传送带5将货物通过进料口送上码垛单元2后，通过第三电机带动第一双向丝杆8转动，第一双向丝杆8带动第一内螺纹套9移动，第一内螺纹套9通过连杆16带动定位板7移动，两块定位板7配合将货物定位，防止掉落，链条4带动码垛单元2及其上的货物运动至出料口处，可在任意高度进行出料码垛，第二电机带动齿轮13转动，齿轮13通过齿条12带动移动板10移动，移动板10移出箱体1外部，驱动定位组件的定位板7与货物分开，通过推料电机14带动安装杆15转动，安装杆15带动推杆转动，推杆从而推动货物运动，进行码垛，多个码垛单元2连续作业，工作效率高。
以上所述，仅为本公开的具体实施方式，但本公开的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本公开揭露的技术范围内，可轻易想到变化或替换，都应涵盖在本公开的保护范围之内。因此，本公开的保护范围应以权利要求的保护范围为准。

Claims (7)

1.一种自动化物流用连续码垛装置，包括箱体（1）以及码垛单元（2），所述箱体（1）一侧为用于上料的送料传送带（5），其特征在于，所述箱体（1）前后内侧壁上均均匀对称转动安装有四个链轮（3），位于箱体（1）同一内侧壁上的四个链轮（3）之间连接有链条（4），箱体（1）前后外侧壁上分别安装有驱动连接一个链轮（3）的第一电机，箱体（1）内前后两根链条（4）之间间隔安装有多组码垛单元（2），箱体（1）靠近送料传送带（5）的一侧设有进料口，箱体（1）另一侧设有出料口，所述码垛单元（2）包括支撑板（11）、滑动安装于支撑板（11）上的移动板（10）、用于带动移动板（10）运动的进给组件、安装于移动板（10）上的定位组件和出料组件，所述支撑板（11）上前后两端中间均固定有连接杆（6），所述连接杆（6）顶端活动穿设有销轴，销轴与链条（4）的链板固定连接。
2.根据权利要求1所述的自动化物流用连续码垛装置，其特征在于，所述移动板（10）底部固定有T型滑条，支撑板（11）上表面开设有供T型滑条连接的T型滑槽。
3.根据权利要求1所述的自动化物流用连续码垛装置，其特征在于，所述进给机构包括齿轮（13）、用于驱动齿轮（13）转动的第二电机和齿条（12），所述支撑板（11）靠近出料口的一端固定安装有第二电机，第二电机的输出轴上固定安装有齿轮（13），所述移动板（10）底部固定安装有与齿轮（13）啮合的齿条（12）。
4.根据权利要求1所述的自动化物流用连续码垛装置，其特征在于，所述定位组件包括第三电机、第一双向丝杆（8）、第一内螺纹套（9）、连杆（16）和定位板（7），移动板（10）上表面前后对称转动安装有第一双向丝杆（8），第三电机驱动连接第一双向丝杆（8），第一双向丝杆（8）两侧螺纹段上均螺纹连接有第一内螺纹套（9），第一内螺纹套（9）与移动板（10）滑动连接，第一双向丝杆（8）上的两个第一内螺纹套（9）顶部均铰接有连杆（16），两根连杆（16）另一端均与定位板（7）铰接。
5.根据权利要求4所述的自动化物流用连续码垛装置，其特征在于，所述出料组件包括推料电机（14）、安装杆（15）和推杆，所述推料电机（14）固定安装于移动板（10）内靠近出料口的一端，推料电机（14）的输出轴上固定有安装杆（15），所述安装杆（15）上安装有推杆，所述推杆通过连接套（17）活动安装于安装杆（15）上，连接套（17）与安装杆（15）之间连接有紧固螺栓，移动板（10）上开设有容纳安装杆（15）和推杆的容纳槽。
6.根据权利要求1-5任一所述的自动化物流用连续码垛装置，其特征在于，所述箱体（1）下方设有底板，底板底部安装有滚轮，所述底板与箱体（1）底部之间连接有升降组件。
7.根据权利要求6所述的自动化物流用连续码垛装置，其特征在于，所述升降组件包括升降电机（19）、第二双向丝杆（22）、第二内螺纹套（20）、滑套（21）、减震弹簧（23）、剪叉机构（24）和滑块（18），所述第二双向丝杆（22）转动安装于底板上表面，升降电机（19）固定安装于底板上且驱动连接第二双向丝杆（22），第二双向丝杆（22）两侧螺纹段上均螺纹连接有第二内螺纹套（20），第二内螺纹套（20）与底板滑动连接，第二双向丝杆（22）上位于两个第二内螺纹套（20）内侧均套装有滑套（21），所述滑套（21）与底板滑动连接，第二双向丝杆（22）上位于滑套（21）与第二内螺纹套（20）之间套装有减震弹簧（23），两个所述滑套（21）之间安装有剪叉机构（24），剪叉机构（24）顶部两端均铰接有滑块（18），所述滑块（18）与箱体（1）底部滑动连接。
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