CN111520361A - Volute profile generation method, volute, fan system and range hood - Google Patents

Volute profile generation method, volute, fan system and range hood Download PDF

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Publication number
CN111520361A
CN111520361A CN202010639792.2A CN202010639792A CN111520361A CN 111520361 A CN111520361 A CN 111520361A CN 202010639792 A CN202010639792 A CN 202010639792A CN 111520361 A CN111520361 A CN 111520361A
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Prior art keywords
volute
positioning point
point
positioning
value
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CN111520361B (en
Inventor
吴灵辉
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Ningbo Fotile Kitchen Ware Co Ltd
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Ningbo Fotile Kitchen Ware Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/4206Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • F04D29/4226Fan casings
    • F04D29/4233Fan casings with volutes extending mainly in axial or radially inward direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/4206Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • F04D29/422Discharge tongues
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/663Sound attenuation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/667Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by influencing the flow pattern, e.g. suppression of turbulence
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/20Removing cooking fumes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses a volute profile generation method, which comprises the following steps: 1) determining at least three positioning points with characteristic meanings of circle centers, wherein the characteristic meanings are volute tongue positioning, volute height or volute width; 2) determining the molded line of the volute by a curve fitting mode according to the coordinates of each positioning point by taking the circle center as an origin; 3) after each positioning point is determined, the coefficient m of Archimedes or logarithmic spiral is deduced reversely, and then a smooth curve is used for fitting the m-value corresponding to each positioning point
Figure DEST_PATH_IMAGE002
A graph of (1), wherein
Figure 600341DEST_PATH_IMAGE002
The included angle formed by the point and the initial radial section of the volute; 4) then through Archimedes or logarithmic spiral formula:
Figure DEST_PATH_IMAGE004
is calculated to obtain differences
Figure 529114DEST_PATH_IMAGE002
Value of
Figure DEST_PATH_IMAGE006
And obtaining the corresponding corrected volute profile. The volute generated according to the method, the fan system applying the volute and the range hood applying the fan system are further disclosed.

Description

Volute profile generation method, volute, fan system and range hood
Technical Field
The invention relates to a power system, in particular to a volute generating method, a volute obtained by the method, a fan system applying the volute and a range hood applying the fan system.
Background
Centrifugal fans generally consist of a volute, a motor, an impeller, etc. The working principle of the centrifugal fan is that the motor drives the impeller to rotate to apply work to airflow and the airflow is discharged from the radial direction through the diffusion effect of the volute.
In the volute of the existing centrifugal fan, the volute molded line is designed by adopting the conventional concept of logarithmic spiral and Archimedes spiral. The volute of the range hood disclosed in chinese patent application No. 201510135345.2 includes a front volute plate, a rear volute plate, a flange, and a shroud plate connecting the front volute plate and the rear volute plate, wherein the shroud plate connects the front volute plate and the rear volute plate together via an approximate archimedes spiral curve. Also, for example, the volute disclosed in chinese patent application No. 201911266506.6 for a centrifugal fan includes a volute top plate, a volute surrounding plate, and a volute bottom plate, where the volute surrounding plate is connected between the volute top plate and the volute bottom plate, and a cross-section peripheral profile of the volute surrounding plate includes a logarithmic spiral diffusion profile, a logarithmic spiral profile, a volute tongue profile, and a volute tongue diffusion profile, which are sequentially and smoothly connected in an anticlockwise order.
In the above traditional design methods, assuming that the flow parameters on the inlet circumference are uniformly distributed and the airflow momentum moment in the volute is not changed, the pneumatic performance and noise performance of the fan system using the design idea on the range hood are not good; in addition, the relevance of all sizes on the volute type line is too strong, the height is necessarily influenced when the width is increased, the outlet size is necessarily influenced by the change of the volute tongue clearance, and the sizes of all dimensions of the volute cannot be reasonably limited according to the limitation requirements of the box body (the height and the width are often limited), so that the optimal performance is achieved.
Disclosure of Invention
The first technical problem to be solved by the present invention is to provide a method for generating a volute profile, which can improve the flow condition of the air flow in the volute, increase the air volume and air pressure of the fan system, and reduce noise.
The second technical problem to be solved by the present invention is to provide a volute obtained by the above-mentioned profile generating method.
The third technical problem to be solved by the invention is to provide a fan system applying the volute.
The fourth technical problem to be solved by the invention is to provide a range hood with the fan system.
The technical scheme adopted by the invention for solving the first technical problem is as follows: a volute profile generation method is characterized by comprising the following steps: the method comprises the following steps:
1) determining at least three positioning points with characteristic meanings of circle centers, wherein the characteristic meanings are volute tongue positioning, volute height or volute width;
2) determining the molded line of the volute by a curve fitting mode according to the coordinates of each positioning point by taking the circle center as an origin;
3) after each positioning point is determined, the coefficient m of Archimedes or logarithmic spiral is deduced reversely, and then a smooth curve is used for fitting the m-value corresponding to each positioning point
Figure DEST_PATH_IMAGE001
A graph of (1), wherein
Figure 660031DEST_PATH_IMAGE001
The included angle formed by the point and the initial radial section of the volute;
4) then through Archimedes or logarithmic spiral formula:
Figure 433952DEST_PATH_IMAGE002
is calculated to obtain differences
Figure 299139DEST_PATH_IMAGE001
Value of
Figure DEST_PATH_IMAGE003
Value, obtaining a corresponding corrected volute profile, wherein
Figure 437997DEST_PATH_IMAGE003
The distance between a certain point on the molded line of the volute and the center O is
Figure 83742DEST_PATH_IMAGE003
Figure 333457DEST_PATH_IMAGE004
Is the diameter of the impeller of the fan system to which the volute is applied.
Preferably, the positioning point includes a first positioning point as a positioning point of the volute tongue, and the coordinate of the first positioning point is (
Figure DEST_PATH_IMAGE005
,
Figure 318731DEST_PATH_IMAGE006
) By the following formula
Figure DEST_PATH_IMAGE007
Figure 963512DEST_PATH_IMAGE008
Figure DEST_PATH_IMAGE009
After determining the coordinates of the first fixed position point, the corresponding coordinates can be obtainedtAnd
Figure 96553DEST_PATH_IMAGE010
whereintIs a clearance between the volute tongues,
Figure 149959DEST_PATH_IMAGE010
the included angle formed by the first fixed point and the initial radial section of the volute profile is determined according totAnd
Figure 68368DEST_PATH_IMAGE010
obtaining the corresponding m value of the first positioning site.
Preferably, the positioning point includes a second positioning point which is a first width positioning point of the scroll casing, and the coordinates of the second positioning point are (a)
Figure DEST_PATH_IMAGE011
,
Figure 549028DEST_PATH_IMAGE012
) The second positioning point determines the distance of the volute height in the positive direction, and the opening degree of the second positioning point (N2) is
Figure DEST_PATH_IMAGE013
Figure 638207DEST_PATH_IMAGE014
Figure DEST_PATH_IMAGE015
Is a coefficient of proportionality that is,
Figure 495304DEST_PATH_IMAGE015
the value range is 1.0-1.2 according to
Figure 501175DEST_PATH_IMAGE013
And obtaining the corresponding m value of the second positioning point.
Preferably, the positioning point includes a third positioning point which is a first width positioning point of the volute, and the coordinate of the third positioning point is (a)
Figure 152736DEST_PATH_IMAGE016
,
Figure DEST_PATH_IMAGE017
) The third positioning point determines that the width of the volute is positiveThe distance of the direction, the opening degree at the third positioning point is
Figure 198053DEST_PATH_IMAGE018
Figure DEST_PATH_IMAGE019
Figure 655579DEST_PATH_IMAGE020
Is a coefficient of proportionality that is,
Figure DEST_PATH_IMAGE021
according to
Figure 17421DEST_PATH_IMAGE018
And obtaining the corresponding m value of the third positioning point.
Preferably, the positioning point includes a fourth positioning point serving as a second height positioning point of the volute, and the coordinates of the fourth positioning point are
Figure 167780DEST_PATH_IMAGE022
,
Figure DEST_PATH_IMAGE023
) The fourth positioning point determines the distance of the volute height in the negative direction, and the opening degree of the fourth positioning point is
Figure 434813DEST_PATH_IMAGE024
Figure DEST_PATH_IMAGE025
Figure 945298DEST_PATH_IMAGE026
Is a coefficient of proportionality that is,
Figure DEST_PATH_IMAGE027
according to
Figure 348597DEST_PATH_IMAGE024
And obtaining a corresponding m value of the fourth positioning point.
Preferably, the positioning point includes a fifth positioning point serving as a second width positioning point of the volute, and the coordinates of the fifth positioning point are
Figure 607540DEST_PATH_IMAGE028
,
Figure DEST_PATH_IMAGE029
) The fifth positioning point determines the distance of the width of the volute in the negative direction, and the opening degree of the fifth positioning point is
Figure 424187DEST_PATH_IMAGE030
Figure DEST_PATH_IMAGE031
Figure 239827DEST_PATH_IMAGE032
Is a coefficient of proportionality that is,
Figure 763212DEST_PATH_IMAGE032
the value range is (0.2,1), according to
Figure 193056DEST_PATH_IMAGE030
And obtaining the corresponding m value of the fifth positioning point.
Preferably, the positioning points include a sixth positioning point, and the coordinates of the sixth positioning point are
Figure DEST_PATH_IMAGE033
,
Figure 965840DEST_PATH_IMAGE034
) The sixth positioning point is a decision point of the final height of the volute,
Figure DEST_PATH_IMAGE035
Figure 818128DEST_PATH_IMAGE036
and obtaining the m value corresponding to the sixth positioning point according to the coordinates of the sixth positioning point.
In order to determine the molded line of the volute, in step 2), the width L of the air outlet of the volute and the radius r of the volute tongue are combined,
Figure 461599DEST_PATH_IMAGE038
Figure 796765DEST_PATH_IMAGE040
thereby determining the volute profile.
The technical scheme adopted by the invention for solving the second technical problem is as follows: a volute generated according to the volute profile generating method described above, including a front cover plate, a back cover plate, and a ring wall disposed between the front cover plate and the back cover plate, wherein: the inner contour line of the annular wall forms the volute profile line.
The technical scheme adopted by the invention for solving the third technical problem is as follows: a fan system that uses the spiral case as above characterized in that: the fan system comprises an impeller arranged in the volute and a motor used for driving the impeller to rotate, and the axis of the impeller passes through the circle center.
The technical scheme adopted by the invention for solving the fourth technical problem is as follows: a range hood, its characterized in that: a fan system as described above is applied.
Compared with the prior art, the invention has the advantages that: 1) the size of the gap between the volute tongue and the impeller can be adjusted, and reasonable outlet size and outlet airflow angle are ensured; 2) the independence of dimensions in two directions of the width and the height of the volute is realized, the dimensions can be deformed and strengthened, the volute volume can be reasonably designed according to the dimensions of an external box body, if the height of the range hood is low, the proper width of the volute is ensured, the height dimension of the volute is reduced, and vice versa; 3) the volute of this design can improve the interior air current flow situation of volute according to the characteristics of the inside air current of range hood box through molded lines optimization, promotes range hood's amount of wind, wind pressure, full pressure efficiency and noise reduction, can control the size of each direction of volute, satisfies the demand of range hood different dimension volume (height, width).
Drawings
FIG. 1 is a schematic front view of a blower system according to an embodiment of the invention;
FIG. 2 is a schematic rear view of a blower system according to an embodiment of the invention;
FIG. 3 is a volute profile schematic of a fan system (with an impeller shown) according to an embodiment of the invention;
FIG. 4 is a prior art volute profile schematic (with the impeller shown);
figure 5 is a comparative illustration of a volute profile of an embodiment of the present invention and a volute profile of the prior art.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar functions.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and to simplify the description, but are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and that the directional terms are used for purposes of illustration and are not to be construed as limiting, for example, because the disclosed embodiments of the present invention may be oriented in different directions, "lower" is not necessarily limited to a direction opposite to or coincident with the direction of gravity. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
Referring to fig. 1 and 2, a fan system, which is a centrifugal fan, may be used in a range hood. Comprises a volute 1, an impeller 2 arranged in the volute 1 and a motor 3 for driving the impeller 2 to rotate.
The volute 1 comprises a front cover plate 11, a rear cover plate 12 and a ring wall 13 arranged between the front cover plate 11 and the rear cover plate 12, wherein a first air inlet 14 is formed in the front cover plate 11, and an air inlet ring (not shown) is arranged at the first air inlet 14. The front cover plate 11, the rear cover plate 12 and the annular wall 13 jointly enclose to form an air outlet 16, and a flange 17 is arranged at the air outlet 16 and used for being connected and fixed with other parts of the range hood, such as a fan frame. The rear cover plate 12 is provided with a second air inlet 18. Thereby forming a double-air-inlet fan system.
The motor 3 penetrates into the impeller 2 from the second air inlet 18, and the motor 3 and the rear cover plate 12 are fixedly connected through a motor bracket 31. The output shaft of the motor 3 and the impeller 2 are fixedly connected through a lock nut 4, so that when the motor 3 is started, the impeller 2 can be driven to rotate.
The inner contour of the circumferential wall 13 constitutes a volute contour. Referring to fig. 4, the volute profile generally includes a first straight line segment AB, a circular arc segment BC, a fitting curve segment CD, and a second straight line segment DE, which are sequentially connected in an end-to-end manner and smoothly transited. A. E corresponds to the air outlet 16, and the arc section BC corresponds to the volute tongue. In the prior art, the fitting curve segment CD is a logarithmic spiral or an archimedean spiral, and the center of the first air inlet 14 (or the second air inlet 18) is taken as a center O point (the center is on the axis of the impeller 2). The distance between a certain point on the fitting curve segment CD and the circle center O is
Figure 588003DEST_PATH_IMAGE003
The calculation method is as follows:
Figure 666818DEST_PATH_IMAGE002
Figure DEST_PATH_IMAGE041
wherein
Figure 164795DEST_PATH_IMAGE004
Is the diameter of the impeller 2 and,mfor coefficients related to impeller parameters, rated design flow and the like,
Figure 483912DEST_PATH_IMAGE001
this point, to which the curve segment CD is fitted, forms an angle with the initial radial cross-section (horizontal plane shown in figure 3) of the volute 1.
The curve section CD designed by the method is fitted, the correlation between the height and the width of the curve is large, the maximum height is determined after the maximum width is determined, and vice versa, meanwhile, the change of the gap between the volute tongue and the impeller 2 can directly influence the related size of the air outlet 16, and the design idea follows the assumption that the flow parameters on the circumference of the air inlet are uniformly distributed and the airflow momentum moment in the volute 1 is unchanged, so the curve design is not reasonable.
In order to solve the above problem, a multi-point positioning manner is required, and referring to fig. 3, a plurality of positioning points having a characteristic meaning are selected on the entire volute type line, where the number of the positioning points is not less than 3, and six positioning points are selected in this embodiment, and are respectively a first positioning point N1, i.e., a volute tongue positioning point, a second positioning point N2, i.e., a first height positioning point, a third positioning point N3, i.e., a first width positioning point, a fourth positioning point N4, i.e., a second height positioning point, a fifth positioning point N5, i.e., a second width positioning point, and a sixth positioning point N6, i.e., a third height positioning point.
Taking the circle center O as the origin of coordinates, the six positioning points respectively satisfy the following relations:
the coordinate of the first positioning point N1 is (
Figure 700130DEST_PATH_IMAGE005
,
Figure 582635DEST_PATH_IMAGE006
) The first fixed point N1 determines the volute tongue gap (gap between volute tongue and impeller)tAnd the distance | x of the volute tongue from the center of the impeller 21| gap between volute tongue
Figure 935119DEST_PATH_IMAGE042
Figure 939984DEST_PATH_IMAGE008
Figure 377919DEST_PATH_IMAGE009
. The first positioning point N1 can be determined through the relational expression, the volute tongue gap can be reasonably adjusted according to needs, and the outflow is not influenced by the change of the size of an outlet caused by the deviation distance of the volute tongue from the impeller and the influence of the outflow in the traditional design thought. After the coordinate of the first positioning point N1 is determined, the corresponding volute tongue clearance can be obtainedtAnd
Figure 798536DEST_PATH_IMAGE010
(the included angle formed by the first positioning point N1 and the initial radial section of the volute profile line) passes through the volute tongue clearance
Figure DEST_PATH_IMAGE043
The first positioning site N1 is obtained
Figure 582690DEST_PATH_IMAGE003
(
Figure 430560DEST_PATH_IMAGE044
) The corresponding m value can be obtained by the Archimedes spiral formula (or logarithmic spiral formula) and is marked as m1
The coordinate of the second positioning point N2 is (
Figure 355791DEST_PATH_IMAGE011
,
Figure 580099DEST_PATH_IMAGE012
) The second positioning point N2 determines the distance of the volute height in the positive direction (the upward direction of the circle center O in FIG. 3) and the opening degree at the second positioning point N2 is
Figure 969492DEST_PATH_IMAGE013
Figure 253843DEST_PATH_IMAGE014
Figure 666370DEST_PATH_IMAGE015
Is a scale factor, conventional logarithmScrew thread slave
Figure 428789DEST_PATH_IMAGE043
To
Figure 689001DEST_PATH_IMAGE013
The opening degree of the fan system is continuously increased in a mode of continuously superposing gas flows, and the gas flows in the fan system are not distributed unevenly in the range hood and are not increased in the mode, so the fan system is provided with a proportional coefficient
Figure 144253DEST_PATH_IMAGE015
Determining
Figure 44076DEST_PATH_IMAGE013
Figure 610186DEST_PATH_IMAGE015
The value range is 1.0-1.2, the lower the rated flow of the range hood,
Figure 443013DEST_PATH_IMAGE015
the smaller the suggested value is, based on
Figure 69166DEST_PATH_IMAGE013
The second positioning point N2 can be obtained
Figure 456285DEST_PATH_IMAGE003
(
Figure DEST_PATH_IMAGE045
),
Figure 747458DEST_PATH_IMAGE001
At 90 deg., the corresponding m value can be obtained by using the Archimedes' spiral formula (or logarithmic spiral formula) and is marked as m2
The coordinate of the third positioning point N3 is (
Figure 903633DEST_PATH_IMAGE016
,
Figure 700688DEST_PATH_IMAGE017
) The third positioning point N3 determines the distance of the width of the volute in the positive direction (the circle center O in the right direction in FIG. 3) and the opening degree at the third positioning point N3 is
Figure 309524DEST_PATH_IMAGE018
Figure 545333DEST_PATH_IMAGE019
The increasing rate from the second positioning point N2 to the third positioning point N3 is increased relative to the increasing rate from the first positioning point N1 to the second positioning point N2, and a proportionality coefficient is set
Figure 556014DEST_PATH_IMAGE020
Figure 523970DEST_PATH_IMAGE021
Smaller scale factor
Figure 620102DEST_PATH_IMAGE020
Can have smaller volute width and needs to ensure
Figure 377712DEST_PATH_IMAGE046
Preventing the gap from being too small here. According to
Figure 508479DEST_PATH_IMAGE018
The third positioning point N3 can be obtained
Figure 647336DEST_PATH_IMAGE003
(
Figure DEST_PATH_IMAGE047
),
Figure 293081DEST_PATH_IMAGE001
Is 180 deg. according to
Figure 542797DEST_PATH_IMAGE018
The corresponding m value can be obtained by the Archimedes spiral formula (or logarithmic spiral formula) and recordedIs m3
The coordinates of the fourth positioning point N4 are
Figure 528070DEST_PATH_IMAGE022
,
Figure 837829DEST_PATH_IMAGE023
) The fourth positioning point N4 determines the distance in the negative direction (downward in fig. 3) of the height of the scroll casing, and the opening degree at the fourth positioning point N4 is set to
Figure 987181DEST_PATH_IMAGE024
Figure 40588DEST_PATH_IMAGE025
The air inlet of the fan system in the range hood is mainly concentrated at the lower part of the fan system, and compared with the conventional spiral line, the range hood needs to be enlarged as much as possible, and the setting proportionality coefficient
Figure 880368DEST_PATH_IMAGE026
Figure 157766DEST_PATH_IMAGE027
. According to
Figure 450207DEST_PATH_IMAGE024
The fourth positioning point N4 can be obtained
Figure 307304DEST_PATH_IMAGE003
(
Figure 1591DEST_PATH_IMAGE048
),
Figure 964737DEST_PATH_IMAGE001
Is 270 deg. according to
Figure 10053DEST_PATH_IMAGE024
The corresponding m value can be obtained by the Archimedes spiral formula (or logarithmic spiral formula) and is marked as m4
The coordinates of the fifth positioning point N5 are
Figure 405262DEST_PATH_IMAGE028
,
Figure 954055DEST_PATH_IMAGE029
) The fifth positioning point N5 determines the distance of the volute width in the negative direction (the center O in FIG. 3 is negative towards the left), and the opening degree at the fifth positioning point N5 is
Figure 104414DEST_PATH_IMAGE030
Figure 371447DEST_PATH_IMAGE031
Figure 304768DEST_PATH_IMAGE030
On one hand, the width of the volute needs to be controlled, on the other hand, the volute cannot be shrunk too tightly, so that the airflow cannot be effectively expanded, dynamic pressure is collected as static pressure,
Figure 786696DEST_PATH_IMAGE032
is a coefficient of proportionality that is,
Figure 45639DEST_PATH_IMAGE032
the value range is (0.2, 1). According to
Figure 596706DEST_PATH_IMAGE030
The fourth positioning point N4 can be obtained
Figure 599297DEST_PATH_IMAGE003
(
Figure DEST_PATH_IMAGE049
),
Figure 434267DEST_PATH_IMAGE001
Is 360 degrees according to
Figure 598532DEST_PATH_IMAGE030
The same Archimedes' spiral formula (or logarithmic spiral formula) can be used to solveGiving out the corresponding m value, and recording as m5
The coordinates of the sixth positioning point N6 are
Figure 902474DEST_PATH_IMAGE033
,
Figure 443177DEST_PATH_IMAGE034
) The sixth positioning point N6 is the final height determining point of the volute and also determines the inclination angle of the left side of the volute (opposite to the volute tongue),
Figure 821069DEST_PATH_IMAGE035
Figure 421815DEST_PATH_IMAGE036
ensuring that the effective outflow and the outflow gas have proper inclination angles. From the coordinates of the sixth locating point N6 (i.e. determining the coordinates of this point)
Figure 963785DEST_PATH_IMAGE003
And
Figure 308179DEST_PATH_IMAGE001
) The above-mentioned Archimedes' spiral formula (or logarithmic spiral formula) can be used to obtain the corresponding m value, which is recorded as m6
The molded line of the volute can be basically determined by curve fitting according to the six points, the width L of the air outlet 16 and the radius r of the volute tongue are additionally required to be given,
Figure 806157DEST_PATH_IMAGE038
Figure 312224DEST_PATH_IMAGE040
after the six main positioning points are determined, the curve fitting mode is used for reversely deducing the m value of Archimedes or logarithmic spiral, and then a smooth curve is used for passing through the m value (m) of the six points1、m2……m6) Fitting to obtain the value of m-
Figure 325180DEST_PATH_IMAGE001
The curve diagram of (A) is calculated by an Archimedes or logarithmic spiral formula to obtain different curves
Figure 207685DEST_PATH_IMAGE001
Value of
Figure 560169DEST_PATH_IMAGE003
The value is obtained. Preferably, it is calculated
Figure 424089DEST_PATH_IMAGE001
From 60 degrees to 400 degrees
Figure 862023DEST_PATH_IMAGE003
And finally, obtaining a corresponding modified volute profile according to the coordinates of the point N6 of the sixth positioning point, the value L and the value r.
In summary, the volute profile generating method of the present invention includes the following steps:
1) determining at least three locating points with characteristic significance;
2) determining the volute profile according to the coordinates of each positioning point in a curve fitting mode;
3) after each positioning point is determined, the coefficient m of Archimedes or logarithmic spiral is deduced reversely, and then a smooth curve is used for fitting the m-value corresponding to each positioning point
Figure 548219DEST_PATH_IMAGE001
A graph of (a);
4) then through Archimedes or logarithmic spiral formula:
Figure 755210DEST_PATH_IMAGE002
is calculated to obtain differences
Figure 930976DEST_PATH_IMAGE001
Value of
Figure 856207DEST_PATH_IMAGE003
And obtaining the corresponding corrected volute profile.
In fig. 5, a schematic comparison of the profile (dashed line) of a conventional logarithmic spiral (m =0.0735) and the volute profile (solid line) after a six-point localization method (N1(-33.1,123.6), N2(0,130), N3(140,0), N4(0, -170), N5(-182.5,0), N6(-155,155)) is shown. Actually measuring according to the test: the fan system adopting the six-point positioning method volute molded line can improve 10% of static pressure in the range hood, reduce 1dB of noise, has smaller volute width and can be placed into a narrower box body.
According to the volute profile generation method, firstly, the volute volume is controllable, and the volute profile generation method can adapt to the size of a box body of a range hood (or other fields). The coordinate values of the third positioning point N3 and the fifth positioning point N5 are customized to realize the controllable width of the volute, and the coordinate values of the second positioning point N2, the fourth positioning point N4 and the sixth positioning point N6 are customized to realize the controllable height of the volute. For example, in the case of limited box width and sufficient height, taking a small value in the coefficient value interval of k2 and k4 can reduce the distance from the coordinate origin to the third positioning point N3 and the fifth positioning point N5, and reduce the width of the volute, taking a large value in the coefficient value interval of k1 and k3 to change the distance from the coordinate origin to the third positioning point N3, the fifth positioning point N5 and the sixth positioning point N6 can keep the size of the volute high, so that the kinetic energy of the air flow can be converted into static pressure in the interval, and the dynamic pressure loss inside the volute can be reduced. And the height of the volute is synchronously reduced along with the reduction of the width of the volute, and vice versa, in the volute designed by the conventional logarithmic spiral or Archimedes spiral.
Secondly, the volute tongue clearance and the volute outlet can be reasonably adjusted. The first straight line segment AB is deviated rightwards due to the larger outlet of the volute, if the molded line formed by only one logarithmic spiral line can increase the volute tongue clearance, the airflow at the volute tongue can flow back due to the larger volute tongue clearance, the first positioning point N1 is set, the independence of the outlet size and the volute tongue clearance can be realized, and the reasonable volute tongue clearance value can be set even if the outlet size is large, so that the backflow is reduced.
Finally, the overall flow conditions inside the volute can be improved. The spiral case of traditional logarithmic spiral line or Archimedes spiral design is based on the assumption that the air current evenly flows along the impeller export, and the air current does not evenly flow along the impeller export among the actual range hood centrifugal fan, the place that impeller export air current outflow is big needs the great spiral case runner of synchronous match, can also be through adjusting the coefficient value of the coordinate value of each definition point to local size adjustment in this design thinking, and each point passes through the logarithmic spiral and fits, the local big value of getting of air flow, prevent that the local air flow velocity of flow is too fast, the place that the air flow is little then dwindles, prevent to expand suddenly and produce local vortex.

Claims (11)

1. A volute profile generation method is characterized by comprising the following steps: the method comprises the following steps:
1) determining a circle center (O) and at least three positioning points with characteristic meanings, wherein the characteristic meanings are volute tongue positioning, volute height or volute width;
2) determining the volute profile by taking the circle center (O) as an origin point and according to the coordinates of each positioning point in a curve fitting manner;
3) after each positioning point is determined, the coefficient m of Archimedes or logarithmic spiral is deduced reversely, and then a smooth curve is used for fitting the m-value corresponding to each positioning point
Figure 41668DEST_PATH_IMAGE001
A graph of (1), wherein
Figure 958809DEST_PATH_IMAGE001
The included angle formed by the point and the initial radial section of the volute;
4) then through Archimedes or logarithmic spiral formula:
Figure 676229DEST_PATH_IMAGE002
is calculated to obtain differences
Figure 71438DEST_PATH_IMAGE001
Value of
Figure 885810DEST_PATH_IMAGE003
Value, obtained after corresponding correctionThe volute profile of (1), wherein
Figure 708273DEST_PATH_IMAGE003
The distance between a certain point on the molded line of the volute and the origin is
Figure 185694DEST_PATH_IMAGE003
Figure 384594DEST_PATH_IMAGE004
Is the diameter of the impeller of the fan system to which the volute is applied.
2. The volute profile generating method of claim 1, wherein: the positioning point comprises a first positioning point (N1) serving as a volute tongue positioning point, and the coordinates of the first positioning point (N1) are (A)
Figure 53473DEST_PATH_IMAGE005
,
Figure 46837DEST_PATH_IMAGE006
) By the following formula
Figure 738849DEST_PATH_IMAGE007
Figure 475861DEST_PATH_IMAGE008
Figure 999247DEST_PATH_IMAGE009
After determining the coordinates of the first location point (N1), the corresponding coordinates can be obtainedtAnd
Figure 429091DEST_PATH_IMAGE010
whereintIs a clearance between the volute tongues,
Figure 592088DEST_PATH_IMAGE010
starting a radial section of the first location point (N1) from the volute profileThe angle formed by the faces according totAnd
Figure 867211DEST_PATH_IMAGE010
the corresponding m value for the first anchor site (N1) was obtained.
3. The volute profile generating method of claim 2, wherein: the positioning point comprises a second positioning point (N2) as a first width positioning point of the volute, the coordinates of the second positioning point (N2) being (N2)
Figure 510682DEST_PATH_IMAGE011
,
Figure 49111DEST_PATH_IMAGE012
) The second positioning point (N2) determines the distance of the volute height in the positive direction, and the opening degree at the second positioning point (N2) is
Figure 778033DEST_PATH_IMAGE013
Figure 856847DEST_PATH_IMAGE014
Figure 354824DEST_PATH_IMAGE015
Is a coefficient of proportionality that is,
Figure 313422DEST_PATH_IMAGE015
the value range is 1.0-1.2 according to
Figure 264061DEST_PATH_IMAGE013
And obtaining the corresponding m value of the second positioning point (N2).
4. The volute profile generating method of claim 3, wherein: the positioning point comprises a third positioning point (N3) as a first width positioning point of the volute, the coordinates of the third positioning point (N3) being (N3)
Figure 146566DEST_PATH_IMAGE016
,
Figure 499050DEST_PATH_IMAGE017
) The third positioning point (N3) determines the distance of the width of the volute in the positive direction, and the opening degree at the third positioning point (N3) is
Figure 379281DEST_PATH_IMAGE018
Figure 817216DEST_PATH_IMAGE019
Figure 237833DEST_PATH_IMAGE020
Is a coefficient of proportionality that is,
Figure 710402DEST_PATH_IMAGE021
according to
Figure 10803DEST_PATH_IMAGE018
The corresponding m value of the third anchor point (N3) is obtained.
5. The volute profile generating method of claim 4, wherein: the positioning point comprises a fourth positioning point (N4) being a second height positioning point of the volute, the coordinates of the fourth positioning point (N4) being
Figure 936033DEST_PATH_IMAGE022
,
Figure 160341DEST_PATH_IMAGE023
) The fourth positioning point (N4) determines the distance of the volute height in the negative direction, and the opening degree at the fourth positioning point (N4) is
Figure 221838DEST_PATH_IMAGE024
Figure 443872DEST_PATH_IMAGE025
Figure 856399DEST_PATH_IMAGE026
Is a coefficient of proportionality that is,
Figure 884398DEST_PATH_IMAGE027
according to
Figure 65980DEST_PATH_IMAGE024
And obtaining a corresponding m value of the fourth positioning point.
6. The volute profile generating method of claim 5, wherein: the positioning points comprise a fifth positioning point (N5) as a second width positioning point of the volute, and the coordinates of the fifth positioning point (N5) are
Figure 442604DEST_PATH_IMAGE028
,
Figure 342427DEST_PATH_IMAGE029
) The fifth positioning point (N5) determines the distance of the width of the volute in the negative direction, and the opening degree at the fifth positioning point (N5) is
Figure 908537DEST_PATH_IMAGE030
Figure 210206DEST_PATH_IMAGE031
Figure 508463DEST_PATH_IMAGE032
Is a coefficient of proportionality that is,
Figure 895582DEST_PATH_IMAGE032
the value range is (0.2,1), according to
Figure 265383DEST_PATH_IMAGE030
The corresponding m value of the fifth anchor point (N5) is obtained.
7. The volute profile generating method of claim 6, wherein: the positioning points comprise a sixth positioning point (N6), the coordinates of the sixth positioning point (N6) being
Figure 155979DEST_PATH_IMAGE033
,
Figure 874405DEST_PATH_IMAGE034
) Said sixth positioning point (N6) being the decision point of the final height of the volute,
Figure 483241DEST_PATH_IMAGE035
Figure 656734DEST_PATH_IMAGE036
and obtaining the corresponding m value of the sixth positioning point (N6) according to the coordinates of the sixth positioning point (N6).
8. The volute profile generating method of claim 7, wherein: in the step 2), the width L of an air outlet (16) of the volute and the radius r of the volute tongue are combined,
Figure 667415DEST_PATH_IMAGE038
Figure 838633DEST_PATH_IMAGE040
thereby determining the volute profile.
9. A volute generated by the volute profile generating method according to any one of claims 1-8, comprising a front cover plate (11), a rear cover plate (12), and a ring wall (13) disposed between the front cover plate (11) and the rear cover plate (12), wherein: the inner contour line of the annular wall (13) forms the volute contour line.
10. A fan system employing the volute of claim 9, wherein: the fan system comprises an impeller (2) arranged in the volute and a motor (3) used for driving the impeller (2) to rotate, and the axis of the impeller (2) passes through a circle center (O).
11. A range hood, its characterized in that: use of a fan system according to claim 10.
CN202010639792.2A 2020-07-06 2020-07-06 Volute profile generation method, volute, fan system and range hood Active CN111520361B (en)

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