CN111519235A - Barrel-plating production line - Google Patents
Barrel-plating production line Download PDFInfo
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- CN111519235A CN111519235A CN202010443818.6A CN202010443818A CN111519235A CN 111519235 A CN111519235 A CN 111519235A CN 202010443818 A CN202010443818 A CN 202010443818A CN 111519235 A CN111519235 A CN 111519235A
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- sliding
- belt
- barrel
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/16—Apparatus for electrolytic coating of small objects in bulk
- C25D17/18—Apparatus for electrolytic coating of small objects in bulk having closed containers
- C25D17/20—Horizontal barrels
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- Chemical Kinetics & Catalysis (AREA)
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- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses a barrel plating production line, which is applied to the field of electroplating equipment and solves the technical problems that time is wasted and the electroplating efficiency of parts is influenced by moving an electroplating barrel into different solution pools by manpower; the electroplating barrel has the technical effects that the electroplating barrel is continuously transported through machinery, and the electroplating efficiency of parts is improved.
Description
Technical Field
The invention relates to the technical field of electroplating equipment, in particular to a barrel plating production line.
Background
Barrel plating is a common electroplating processing method, and an electroplating barrel is needed during barrel plating, and is a material containing device which bears small parts and is plated in the process of continuously rolling in solution.
As shown in figure 1, the existing electroplating cylinder comprises a fixed support 1, a roller 2 is rotatably connected to the fixed support 1, a driving motor 40 for driving the roller 2 to rotate is fixed to the fixed support 1, a discharging device is arranged on the fixed support 1, a discharging lead is connected to the discharging device, and the discharging lead is introduced into the roller 2 to discharge. Be equipped with on the cylinder 2 and put a door and a plurality of sepage hole, put into cylinder 2 with the part through putting a door, put into different solution pond 39 with cylinder 2 again, the solution of solution pond 39 enters into cylinder 2 through the sepage mouth and contacts with the part, according to the difference of solution and whether circular telegram, makes the part receive to be plated or wash, start driving motor 40 and make cylinder 2 rotate in solution pond 39, make the part in cylinder 2 electroplate or wash evenly.
The above prior art solutions have the following drawbacks: the in-process of electroplating needs carry out washing, pickling and the preplating many times to the part respectively through a plurality of solution ponds, needs will be equipped with the electroplating section of thick bamboo of treating the electroplating part and place in different solutions in proper order, but moves the electroplating section of thick bamboo to different solution ponds through the manpower, and time waste can influence the electroplating efficiency to the part relatively.
Disclosure of Invention
The invention aims to provide a barrel plating production line which has the advantages that continuous transportation of an electroplating barrel is realized through machinery, and the electroplating efficiency of parts is improved.
The technical purpose of the invention is realized by the following technical scheme: the barrel plating production line comprises a plurality of solution pools and an electroplating barrel, wherein a sliding rail is arranged above the solution pools, the lower end of the sliding rail is connected with a support frame, a movable travelling crane is connected to the sliding rail in a sliding mode, a connecting piece is arranged at the upper end of the electroplating barrel, a lifting device is arranged on the movable travelling crane, and a fixing piece fixedly matched with the connecting piece is arranged at the tail end of the lifting device.
Through above-mentioned technical scheme, after connecting mounting and connecting piece, can mention electroplating barrel through hoisting device, remove the driving and can slide on the slip track to can realize mentioning electroplating barrel, then put into different solution ponds and process, save manpower resources, improve the electroplating efficiency to the part.
The invention is further configured to: the movable travelling crane comprises a sliding frame, the lower end faces of two sides of the sliding frame are connected with sliding rails in a sliding mode, engines are fixed to two sides of the sliding frame respectively, idler wheels are fixedly connected to the output ends of the engines, and the idler wheels are in vertical contact with the side walls of the sliding rails.
Through the technical scheme, when the engine works, the output end of the engine drives the roller to rotate, the roller rubs with the side wall of the sliding track to push the movable travelling crane to slide on the sliding track, and the sliding direction of the movable travelling crane can be controlled by controlling the positive rotation and the negative rotation of the engine.
The invention is further configured to: the lifting device comprises a first winding device and a second winding device, the first winding device and the second winding device are fixed to the upper end of the sliding frame, a first winding shaft and a second winding shaft are respectively connected to the first winding device and the second winding device in a rotating mode, a first rotating motor is connected to one side of the first winding shaft through the first winding device, a second rotating motor is connected to one side of the second winding shaft through the second winding device, the first rotating motor and the second rotating motor are fixedly connected to the upper end of the sliding frame, a first winding belt and a second winding belt are respectively fixedly connected to the first winding shaft and the second winding shaft, the first winding belt and the second winding belt are the same in length, and the tail ends of the first winding belt and the second winding belt are perpendicularly connected with fixing pieces.
Through the technical scheme, when the first rotating motor and the second rotating motor work, the first winding and unwinding belt and the second winding and unwinding belt can be wound and unwound respectively. The tail ends of the first receiving and releasing belt and the second receiving and releasing belt are vertically connected with a fixing piece, the first receiving and releasing belt and the second receiving and releasing belt are the same in length, and the fixing piece can be driven to keep horizontal up and down movement when the first receiving and releasing belt and the second receiving and releasing belt are wound.
The invention is further configured to: the tail ends of the first retractable belt and the second retractable belt are respectively fixed with a U-shaped clamping piece, at least two bolts are fixed on the U-shaped clamping pieces, through holes for the bolts to pass through are formed in the positions, close to the tail ends, of the first retractable belt and the second retractable belt, the bolts penetrate through the through holes, nuts are screwed on the portions, penetrating through the through holes, of the bolts, metal gaskets are arranged at the lower ends of the nuts, and the metal gaskets are provided with round holes for the bolts to pass through.
Through the technical scheme, after the bolt on the U-shaped clamping piece passes through the through hole of the first retractable belt and the through hole of the second retractable belt and is connected with the nut, the first retractable belt and the second retractable belt are respectively connected with the first connecting shaft and the second connecting shaft, and the U-shaped clamping plate and the nut have the clamping effect on the first retractable belt and the second retractable belt, so that the connection is more stable. The metal gasket can make the clamping effect of U type clamping piece and nut better, avoids the bolt to receive and release area and second and receive and release the area and tear.
The invention is further configured to: the electroplating barrel comprises a fixed support, a transverse plate is arranged at the top end of the fixed support, a roller is connected to the fixed support in a rotating mode, a rotating gear is fixed to one side of the roller, a braking port is formed in the fixed support, a driving motor is arranged at the position of the braking port, the output end of the driving motor penetrates through the braking port and is connected with a driving gear, a steering gear is arranged between the driving gear and the rotating gear and is connected with the fixed support in a rotating mode, and the steering gear is clamped with the driving gear and the rotating gear.
Through the technical scheme, when the driving motor starts to work, the output end of the driving motor drives the driving gear to rotate, the steering gear is driven by the driving gear to rotate reversely, and the steering gear drives the rotating gear to rotate in the same direction as the driving gear, so that the roller rotates. The radius of the rotating gear is larger than that of the steering gear, and the radius of the steering gear is larger than that of the driving gear, so that the output speed of the driving gear is reduced, and the parts in the roller are prevented from being damaged due to the fact that the rotating speed of the roller is too high.
The invention is further configured to: the inner wall of the roller is provided with a plurality of baffles extending along the length direction of the roller, the baffles and the horizontal rotating direction of the driving motor are 45 degrees, the baffles are provided with a plurality of through holes, and the through holes are arranged at the bottom ends of the baffles.
Through the technical scheme, when the baffle and the horizontal rotation direction of the driving motor are 45 degrees, the position where the part in the electroplating barrel is pushed is higher, and the turning effect on the part is better. The through hole can play the effect of flowing back, avoids appearing the condition of depositing liquid between the adjacent baffle.
The invention is further configured to: the connecting piece comprises four vertical plates which are respectively displaced at four corners of the transverse plate, connecting rods are respectively and vertically fixed on the four vertical plates, and the connecting rods are oppositely arranged along the length direction of the transverse plate; the fixing part comprises a strip-shaped cross beam, two sides of the strip-shaped cross beam are respectively and vertically connected with a fixing plate, the fixing plates are arranged in parallel with the transverse plate, and grooves for placing the connecting rods are formed in the fixing plates.
Through above-mentioned technical scheme, be connected through mounting and connecting piece, can mention the electroplating barrel. The four vertical plates of the connecting piece are respectively positioned at the four corners of the transverse plate, so that the electroplating barrel is more stable when being lifted. When the fixing piece lifts the electroplating barrel through the connecting piece, the connecting rod is placed in the groove, and the connecting piece is prevented from sliding on the fixing piece.
The invention is further configured to: the upper surface of bar crossbeam is connected with the link perpendicularly, the end vertical connection of link has the sliding block, the lower extreme of platform truck is equipped with spacing track perpendicularly, sliding block and spacing track sliding connection.
Through above-mentioned technical scheme, when first receipts were put area and second and are receive and release and drive the electroplating barrel and carry out the up-and-down motion, the sliding block also can carry out the slip of vertical direction in spacing track, makes the electroplating barrel also can only advance to slide in vertical direction, has avoided mentioning and putting down the electroplating barrel, and the electroplating barrel takes place to rock.
The invention is further configured to: the utility model discloses a liquid receiving device, including slip orbital, connect liquid track, rack, liquid receiving track, gear box card and rack, the orbital below of sliding is provided with the mount, be connected with on the mount and connect the liquid track, connect liquid track and slip track parallel arrangement, connect the liquid track to be located the below of the vertical height of spacing track, connect sliding connection to connect the liquid track and connect the liquid dish, the upper end both sides edge that connects the liquid dish is equipped with the rack respectively, be equipped with sliding motor on the mount, sliding motor's output perpendicular to connects the liquid dish setting, sliding motor's output is connected with the gear box.
Through the technical scheme, when the sliding motor works, the worm is driven to rotate, the sliding gears at two ends of the worm rotate simultaneously, so that the liquid receiving disc slides on the liquid receiving track, and the sliding direction of the liquid receiving disc can be controlled by controlling the forward rotation and the reverse rotation of the sliding motor. In the process of transporting the electroplating barrel from one solution tank to another solution tank, the liquid receiving disc slides to the lower part of the roller through the sliding motor to receive liquid, the driving motor is started to slowly rotate the roller, and most of the solution in the roller flows out and falls into the liquid receiving disc. The roller is prevented from excessively dripping the brought solution into other solution pools in the transportation process to influence the electroplating effect. When the roller is conveyed to the position above the solution pool to be placed, the liquid receiving disc is retracted through the sliding motor.
The invention is further configured to: the mobile crane is provided with a PLC control box, and the PLC control box is connected with the first rotating motor, the second rotating motor, the driving motor, the sliding motor and the engine.
According to the technical scheme, the PLC control box is used for controlling the time and the rotating direction of the first rotating motor and the second rotating motor which rotate simultaneously, so that the lifting and the descending of the fixing piece and the time of the electroplating barrel in the solution tank are controlled; controlling the rotation time and the steering of the engine so as to control the moving direction and the moving distance of the moving crane, thereby setting a solution pool to be placed; the rotation time and speed of the driving motor are controlled, and the rotation time and speed of the roller can be controlled; the rotation of the sliding motor is controlled, and the liquid receiving disc can be controlled to extend out and retract, so that the automatic transportation of the electroplating barrel is realized.
In conclusion, the beneficial technical effects of the invention are as follows:
1. the electroplating barrel can be lifted by the lifting device, and the movable travelling crane can slide on the sliding track, so that the electroplating barrel can be lifted and then put into different solution pools for processing, thereby saving manpower resources and improving the electroplating efficiency of parts;
2. in the process of transporting the electroplating barrel from one solution tank to another solution tank, the liquid receiving disc is made to slide to the lower part of the electroplating barrel through the sliding motor to receive liquid, so that the phenomenon that the roller drops too much brought out solution into other solution tanks to influence the electroplating effect in the transporting process is prevented;
3. the first rotating motor, the second rotating motor, the driving motor, the sliding motor and the engine can be controlled through the PLC control box, and automation of a barrel plating production line is achieved.
Drawings
FIG. 1 is a schematic structural view of a plating barrel in the background;
fig. 2 is an overall configuration diagram of the present embodiment;
FIG. 3 is a schematic structural view of the plating barrel of the present embodiment;
FIG. 4 is a schematic structural diagram of the mobile crane of the present embodiment;
FIG. 5 is an enlarged view taken at A of FIG. 4 in accordance with the present embodiment;
FIG. 6 is a schematic structural view for showing the connection manner of the retractable belt and the connection shaft in the present embodiment;
FIG. 7 is a schematic structural diagram for illustrating a connection manner between a liquid receiving tray and a liquid receiving rail according to the present embodiment;
fig. 8 is a sectional view of the drum of the present embodiment.
Description of the drawings, 1, a fixed support; 2. a drum; 3. a transverse plate; 4. a connecting member; 5. a sliding track; 6. moving the travelling crane; 7. a fixing member; 8. a carriage; 10. a roller; 11. an engine; 12. a first winding device; 13. a second winding device; 14. a first winding shaft; 15. a second wind-up reel; 16. a first rotating electric machine; 17. a second rotating electric machine; 18. a first take-up and pay-off belt; 19. a second take-up and pay-off belt; 20. a vertical plate; 21. a connecting rod; 22. a strip-shaped cross beam; 23. a fixing plate; 24. a groove; 25. a first connecting shaft; 26. a second connecting shaft; 27. a connecting frame; 28. a slider; 29. a limiting track; 34. a U-shaped clamping piece; 35. a bolt; 36. a nut; 37. a metal gasket; 38. a PLC control box; 39. a solution pool; 40. a drive motor; 41. a rotating gear; 42. a drive gear; 43. a steering gear; 44. a baffle plate; 45. a fixed mount; 46. a liquid receiving track; 47. a liquid receiving disc; 48. a rack; 49. a slide motor; 50. a gear case; 52. a worm; 53. a sliding gear.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b):
referring to fig. 2 and 3, the barrel plating production line disclosed by the invention comprises a plurality of solution pools 39 and a plating barrel, wherein different solutions for pickling, water washing, plating and other processes are respectively filled in the solution pools 39. An electroplating section of thick bamboo includes fixed bolster 1, and the top of fixed bolster 1 is equipped with diaphragm 3, and the last rotation of fixed bolster 1 is connected with cylinder 2, is provided with discharge apparatus on the fixed bolster 1, is connected with the lead wire that discharges on the discharge apparatus, and the lead wire that discharges is introduced into cylinder 2 and is discharged. A part placing door and a plurality of liquid seepage holes are arranged on the roller 2, parts to be electroplated are placed into the roller 2 through the part placing door, and then the electroplating barrel filled with the parts is placed into the solution pool 39 for processing.
Referring to fig. 3, a braking opening is formed in the fixed bracket 1, a driving motor 40 is arranged at the braking opening, an output end of the driving motor 40 penetrates through the braking opening to be connected with a driving gear 42, a rotating gear 41 is fixed on one side of the roller 2, a steering gear 43 is arranged between the driving gear 42 and the rotating gear 41, the steering gear 43 is rotatably connected with the fixed bracket 1, and the steering gear 43 is clamped with the driving gear 42 and the rotating gear 41. When the driving motor 40 starts to work, the output end of the driving motor 40 drives the driving gear 42 to rotate, the steering gear 43 is driven by the driving gear 42 to rotate reversely, and the steering gear 43 drives the rotating gear 41 to rotate in the same direction as the driving gear 42, so that the electroplating barrel rotates. The radius of the rotating gear 41 is larger than that of the steering gear 43, the radius of the steering gear 43 is larger than that of the driving gear 42, so that the output speed of the driving gear 42 is reduced, and the phenomenon that parts in the electroplating barrel are damaged due to the fact that the rotating speed of the electroplating barrel is too high is avoided.
Referring to fig. 3 and 8, the inner wall of the plating barrel is provided with a plurality of baffles 44 extending along the length direction thereof, and the baffles 44 are at an angle of 45 ° to the horizontal rotation direction of the driving motor 40. When the plating barrel is rotated by the driving motor 40, the parts located outside the plating barrel rotate along the inner wall of the plating barrel between the adjacent baffles 44, and the parts located outside the plating barrel are plated. At this time, the parts located in the inner layer fall between the adjacent baffles 44 on the inner wall of the plating barrel and rotate along the inner wall of the plating barrel, and the parts located in the inner layer become the parts located outside and are plated. When the flaps 44 are rotated to be parallel to the horizontal rotation direction of the drive motor 40, the parts located between the adjacent flaps 44 start to slide down along the surface of the flaps 44, and the parts located on the outer side are turned over to the inner layer. The positions of the parts positioned on the inner layer and the outer side are repeatedly switched, and the parts in the electroplating barrel can move to the outer side to be in contact with the electroplating solution for electroplating, so that the parts in the electroplating barrel are uniformly electroplated. Be equipped with a plurality of through-holes on baffle 44, the through-hole setting is in the bottom of baffle 44, avoids baffle 44 to appear the condition of depositing liquid.
Referring to fig. 1 and 4, a slide rail 5 is provided above each solution pool 39, and the slide rail 5 extends along the direction in which each solution pool 39 is provided. The lower extreme of slip track 5 is connected with the support frame, and the support frame plays fixed stay's effect to slip track 5. The sliding rail 5 is connected with a movable traveling crane 6 in a sliding manner, the movable traveling crane 6 comprises a sliding frame 8, sliding blocks 28 are arranged on the lower end faces of two sides of the sliding frame 8, and the sliding blocks 28 are connected with the sliding rail 5 in a sliding manner, so that the movable traveling crane 6 can slide along the sliding rail 5. An engine 11 is respectively fixed on two sides of the sliding frame 8, a roller 10 is fixedly connected with the output end of the engine 11, and the roller 10 is vertically contacted with the side wall of the sliding track 5. When the engine 11 works, the output end of the engine 11 drives the roller 10 to rotate, the roller 10 generates friction with the side wall of the sliding rail 5 to push the moving trolley 6 to slide on the sliding rail 5, and the sliding direction of the moving trolley 6 can be controlled by controlling the positive rotation and the negative rotation of the engine 11.
Referring to fig. 4, the mobile crane 6 is provided with a first winding device 12 and a second winding device 13, and the first winding device 12 and the second winding device 13 are fixed to the upper end of the carriage 8. The first winding device and the second winding device 13 are respectively connected with a first winding shaft 14 and a second winding shaft 15 in a rotating mode, one side of the first winding shaft 14 penetrates through the first winding device 12 to be connected with a first rotating motor 16, one side of the second winding shaft penetrates through the second winding device 13 to be connected with a second rotating motor 17, and the first rotating motor 16 and the second rotating motor 17 are fixedly connected with the upper end of the sliding frame 8. The first winding shaft 14 and the second winding shaft 15 are fixedly connected with a first winding and unwinding belt 18 and a second winding and unwinding belt 19 respectively, and when the first rotating motor 16 and the second rotating motor 17 work, the first winding and unwinding belt 18 and the second winding and unwinding belt 19 are wound respectively. The fixing piece 7 is vertically connected to the tail ends of the first winding and unwinding belt 18 and the second winding and unwinding belt 19, and the first winding and unwinding belt 18 and the second winding and unwinding belt 19 are the same in length, so that the fixing piece 7 can be driven to horizontally move up and down when the first winding and unwinding belt 18 and the second winding and unwinding belt 19 are wound.
Referring to fig. 3 and 5, the upper surface of the transverse plate 3 is provided with a connecting piece 4, the connecting piece 4 comprises four vertical plates 20, the four vertical plates 20 are respectively positioned at four corners of the transverse plate 3, the four vertical plates 20 are respectively and vertically fixed with connecting rods 21, and the connecting rods 21 are oppositely arranged along the length direction of the transverse plate 3. The fixing part 7 comprises a strip-shaped cross beam 22, two sides of the strip-shaped cross beam 22 are respectively and vertically connected with a fixing plate 23, the fixing plates 23 and the transverse plate 3 are arranged in parallel, and the fixing part 7 is connected with the connecting piece 4 and can lift the electroplating barrel. The fixing plate 23 is provided with a groove 24, when the fixing member 7 lifts the plating barrel through the connecting member 4, the connecting rod 21 is placed in the groove 24, and the connecting member 4 is prevented from sliding on the fixing member 7.
Referring to fig. 4 and 6, a first connecting shaft 25 and a second connecting shaft 26 are respectively disposed on two sides of the bar-shaped cross beam 22, the first connecting shaft 25 and the second connecting shaft 26 extend along the length direction of the bar-shaped cross beam 22, and the ends of the first retractable belt 18 and the second retractable belt 19 respectively penetrate through the bottom ends of the first connecting shaft 25 and the second connecting shaft 26. The tail ends of the first receiving and releasing belt 18 and the second receiving and releasing belt 19 are respectively fixed with a U-shaped clamping piece 34, at least two bolts 35 are fixed on the U-shaped clamping pieces 34, through holes for the bolts 35 to penetrate through are formed in the positions, close to the tail ends, of the first receiving and releasing belt 18 and the second receiving and releasing belt 19, and nuts 36 are screwed on the portions, penetrating through the through holes, of the bolts 35. After the bolt 35 on the U-shaped clip 34 passes through the through holes of the first retractable belt 18 and the second retractable belt 19 and is connected with the nut 36, the first retractable belt 18 and the second retractable belt 19 are respectively connected with the first connecting shaft 25 and the second connecting shaft 26 in a rotating manner. The first and second retractable belts 18 and 19 are connected to the fixing member 7 more stably by the first and second connecting shafts 25 and 26. The lower extreme of nut 36 is equipped with metal gasket 37, is equipped with on the metal gasket 37 and supplies bolt 35 to pass the round hole, and metal gasket 37 can make U type clamping piece 34 and nut 36's the tight effect of clamp better, avoids bolt 35 to take first receipts to put and take 18 and second to receive and put 19 to tear.
Referring to fig. 4, a connecting frame 27 is vertically connected to the upper surface of the bar-shaped cross beam 22, a sliding block 28 is vertically connected to the end of the connecting frame 27, a limit rail 29 is vertically arranged at the lower end of the trolley, and the sliding block 28 is slidably connected with the limit rail 29. When the first collecting and releasing belt 18 and the second collecting and releasing belt 19 move the electroplating barrel to move up and down, the sliding block 28 can also slide in the limiting track 29 in the vertical direction, so that the electroplating barrel can only slide in the vertical direction, and the electroplating barrel is prevented from shaking when being lifted up and put down.
Referring to fig. 4 and 7, a fixing frame 45 is arranged below the sliding rail, a liquid receiving rail 46 is connected to the fixing frame 45, the liquid receiving rail 46 is arranged in parallel with the sliding rail 5, the liquid receiving rail 46 is located below the vertical height of the limiting rail 29, a liquid receiving disc 47 is connected to the liquid receiving rail 46, sliding wheels are respectively arranged on two sides of the liquid receiving disc 47, and the sliding wheels are connected with the inner side wall of the liquid receiving rail 46 in a sliding manner. The edges of two sides of the upper end of the liquid receiving disc 47 are respectively provided with a rack 48, the fixed frame 45 is provided with a sliding motor 49, the output end of the sliding motor 49 is perpendicular to the liquid receiving disc 47, the output end of the sliding motor 49 is connected with a gear box 50, the gear box 50 comprises a worm 52, two ends of the worm 52 penetrate through the gear box 50 and are respectively and vertically fixed with a sliding gear 53, and the sliding gear 53 is clamped with the rack 48. When the sliding motor 49 works, the worm 52 is driven to rotate, the sliding gears 53 at two ends of the worm 52 rotate simultaneously, so that the liquid receiving disc 47 slides on the liquid receiving track 46, and the sliding direction of the liquid receiving disc 47 can be controlled by controlling the forward rotation and the reverse rotation of the sliding motor 49. In the process of transporting the electroplating barrel from one solution pool 39 to the other solution pool 39, the liquid receiving disc 47 is slid to the lower part of the roller 2 by the sliding motor 49 for liquid receiving, the driving motor 40 is started to rotate the roller 2 slowly, and most of the solution in the roller 2 flows out and falls into the liquid receiving disc 47. The roller 2 is prevented from excessively dropping the brought solution into the other solution pool 39 in the transportation process, and the electroplating effect is prevented from being influenced. When the drum 2 is transported above the solution pool 39 to be placed, the liquid receiving tray 47 is retracted by the slide motor 49.
The implementation principle of the embodiment is as follows: the movable travelling crane 6 is controlled to slide on the sliding rail 5 through the engine 11, the fixing piece 7 is made to move to the front of the horizontal position of the connecting piece 4, the first winding and unwinding belt 18 and the second winding and unwinding belt 19 are simultaneously unwound through the first rotating motor 16 and the second rotating motor 17, the fixing piece 7 is put down to the height between the transverse plate 3 and the connecting rod 21, the movable travelling crane 6 moves forwards through the engine 11, the fixing piece 7 is made to move to the lower portion of the connecting rod 21, the first winding and unwinding belt 18 and the second winding and unwinding belt 19 are simultaneously wound through the first rotating motor 16 and the second rotating motor 17, and the fixing piece 7 is lifted. During the lifting of the fixed part 7, the fixed plate 23 of the fixed part 7 will come into contact with the connecting rod 21 of the connecting part 4 and lift the mobile trolley 6 by means of the connecting rod 21. And controlling the moving crane 6 to move on the sliding rail 5 through the engine 11, moving the electroplating barrel with the parts above different solution pools 39 and putting down the electroplating barrel, and moving the electroplating barrel into different solution pools 39 for electroplating. In the process of transporting the electroplating barrel from one solution pool 39 to the other solution pool 39, the liquid receiving tray 47 is slid to the lower part of the electroplating barrel by the sliding motor 49 for liquid receiving. The roller 2 is prevented from excessively dropping the brought solution into the other solution pool 39 in the transportation process, and the electroplating effect is prevented from being influenced. A PLC control box 38 is arranged on the mobile crane 6, the PLC control box 38 is connected with the first rotating motor 16, the second rotating motor 17, the driving motor 40, the sliding motor 49 and the engine 11, and the time and the rotating direction of the simultaneous rotation of the first rotating motor 16 and the second rotating motor 17 are controlled through the PLC control box 38, so that the lifting and the descending of the fixing piece 7 and the time of the electroplating barrel in the solution pool 39 are controlled; controlling the rotation time and the steering of the engine 11, thereby controlling the moving direction and the moving distance of the mobile traveling crane 6, thereby setting the solution pool 39 to be put in; the time and speed of rotation of the drum 2 can be controlled by controlling the time and speed of rotation of the driving motor 40; the liquid receiving disc 47 can be controlled to extend and retract by controlling the steering of the sliding motor 49, so that the automatic transportation of the electroplating barrel is realized.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (10)
1. The utility model provides a barrel-plating production line, includes a plurality of solution pond (39) and an electroplating barrel, its characterized in that, and is a plurality of the top of solution pond (39) is equipped with slip track (5), the lower extreme of slip track (5) is connected with the support frame, sliding connection has removal driving (6) on slip track (5), the upper end of an electroplating barrel (2) is equipped with connecting piece (4), be equipped with hoisting device on removal driving (6), hoisting device's end is equipped with and connects piece (4) fixed fit's mounting (7).
2. The barrel plating production line according to claim 1, characterized in that the mobile crane (6) comprises a sliding frame (8), the lower end surfaces of two sides of the sliding frame (8) are slidably connected with the sliding rail (5), two sides of the sliding frame (8) are respectively fixed with an engine (11), the output end of the engine (11) is fixedly connected with a roller (10), and the roller (10) is vertically contacted with the side wall of the sliding rail (5).
3. A barrel plating production line according to claim 1, characterized in that the lifting device comprises a first winding device (12) and a second winding device (13), the first winding device (12) and the second winding device (13) are fixed with the upper end of the carriage (8), a first winding shaft (14) and a second winding shaft (15) are respectively connected in the first winding device and the second winding device (13) in a rotating way, one side of the first winding shaft (14) is connected with a first rotating motor (16) through the first winding device (12), one side of the second winding shaft is connected with a second rotating motor (17) through the second winding device (13), the first rotating motor (16) and the second rotating motor (17) are fixedly connected with the upper end of the carriage (8), a first winding belt (18) and a second winding belt (19) are respectively fixedly connected on the first winding shaft (14) and the second winding shaft (15), the length of the first take-up and pay-off belt (18) is the same as that of the second take-up and pay-off belt (19), and the tail ends of the first take-up and pay-off belt (18) and the second take-up and pay-off belt (19) are vertically connected with a fixing piece (7).
4. The barrel plating production line according to claim 3, characterized in that U-shaped clamping pieces (34) are respectively fixed at the tail ends of the first take-up and pay-off belt (18) and the second take-up and pay-off belt (19), at least two bolts (35) are fixed on the U-shaped clamping pieces (34), through holes for the bolts (35) to pass through are formed in the positions, close to the tail ends, of the first take-up and pay-off belt (18) and the second take-up and pay-off belt (19), nuts (36) are screwed to parts, penetrating through the through holes, of the bolts (35), metal gaskets (37) are arranged at the lower ends of the nuts (36), and circular holes for the bolts (35) to pass through are formed in the metal gaskets (37).
5. The barrel plating production line according to claim 1, characterized in that the electroplating barrel (2) comprises a fixed support (1), a transverse plate (3) is arranged at the top end of the fixed support (1), a roller (2) is rotatably connected to the fixed support (1), a rotating gear (41) is fixed on one side of the roller (2), a braking opening is formed in the fixed support (1), a driving motor (40) is arranged at the braking opening, the output end of the driving motor (40) penetrates through the braking opening to be connected with a driving gear (42), a steering gear (43) is arranged between the driving gear (42) and the rotating gear (41), the steering gear (43) is rotatably connected with the fixed support (1), and the steering gear (43) is clamped with the driving gear (42) and the rotating gear (41).
6. A barrel plating production line according to claim 5, characterized in that a plurality of baffles (44) extending along the length direction of the roller (2) are arranged on the inner wall of the roller, the horizontal rotation direction of the baffles (44) and the driving motor (40) is 45 degrees, a plurality of through holes are arranged on the baffles (44), and the through holes are arranged at the bottom ends of the baffles (44).
7. The barrel plating production line according to claim 1, characterized in that the connecting piece (4) comprises four vertical plates (20), the four vertical plates (20) are respectively displaced at four corners of the transverse plate (3), connecting rods (21) are respectively vertically fixed on the four vertical plates (20), and the connecting rods (21) are oppositely arranged along the length direction of the transverse plate (3); fixing piece (7) include bar crossbeam (22), the both sides of bar crossbeam (22) are connected with fixed plate (23) respectively perpendicularly, fixed plate (23) and diaphragm (3) parallel arrangement, be equipped with recess (24) that supply connecting rod (21) to place on fixed plate (23).
8. The barrel plating production line of claim 7, characterized in that the upper surface of the strip-shaped cross beam (22) is vertically connected with a connecting frame (27), the tail end of the connecting frame (27) is vertically connected with a sliding block (28), the lower end of the trolley is vertically provided with a limiting rail (29), and the sliding block (28) is in sliding connection with the limiting rail (29).
9. The barrel plating production line according to claim 8, characterized in that a fixing frame (45) is arranged below the sliding slide rail, a liquid receiving track (46) is connected to the fixing frame (45), the liquid receiving track (46) is arranged in parallel with the sliding track (5), the liquid receiving track (46) is arranged below the vertical height of the limiting track (29), a liquid receiving disc (47) is connected to the liquid receiving track (46) in a sliding manner, racks (48) are respectively arranged on two side edges of the upper end of the liquid receiving disc (47), a sliding motor (49) is arranged on the fixing frame (45), the output end of the sliding motor (49) is arranged perpendicular to the liquid receiving disc (47), a gear box (50) is connected to the output end of the sliding motor (49), the gear box (50) comprises a worm (52), sliding gears (53) are respectively and vertically fixed on two ends of the worm (52) through the gear box (50), the sliding gear (53) is clamped with the rack (48).
10. The barrel plating production line according to claim 1, characterized in that a PLC control box (38) is arranged on the mobile travelling crane (6), and the PLC control box (38) is connected with the first rotating motor (16), the second rotating motor (17), the driving motor (40), the sliding motor (49) and the engine (11).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010443818.6A CN111519235B (en) | 2020-05-22 | 2020-05-22 | Barrel-plating production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010443818.6A CN111519235B (en) | 2020-05-22 | 2020-05-22 | Barrel-plating production line |
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| CN111926369A (en) * | 2020-08-18 | 2020-11-13 | 重庆华永金属表面处理有限公司 | Automatic electroplating production process |
| CN112126969A (en) * | 2020-09-03 | 2020-12-25 | 嘉善锦翔自动化机械有限公司 | Large-scale high-efficiency rail type barrel plating equipment and control system thereof |
| CN112708924A (en) * | 2020-12-19 | 2021-04-27 | 太仓夏鑫电镀有限公司 | Gold plating production line and process |
| CN112795976A (en) * | 2020-12-25 | 2021-05-14 | 太仓夏鑫电镀有限公司 | Nickel plating production line and production process thereof |
| CN113249772A (en) * | 2021-04-30 | 2021-08-13 | 嘉兴佳士得电镀设备有限公司 | Full-automatic barrel plating production line |
| CN113604856A (en) * | 2021-07-13 | 2021-11-05 | 浙江共感电镀有限公司 | Feeding system of electroplating line |
| CN113731721A (en) * | 2021-10-11 | 2021-12-03 | 富乐压铸(太仓)有限公司 | Processing equipment for nano coating |
| CN114214715A (en) * | 2021-12-25 | 2022-03-22 | 太仓市华夏电镀有限公司 | Automatic transfer mechanism for roll-plated part |
| CN115613110A (en) * | 2022-11-02 | 2023-01-17 | 无锡丰荣电镀设备制造有限公司 | Full-automatic annular vertical lifting barrel plating electroplating production line and use method |
| BE1029994B1 (en) * | 2021-12-08 | 2023-07-04 | Duroc Nv | Method and device for galvanizing threaded rods with closed drum |
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| CN111926369A (en) * | 2020-08-18 | 2020-11-13 | 重庆华永金属表面处理有限公司 | Automatic electroplating production process |
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| CN112708924B (en) * | 2020-12-19 | 2021-11-30 | 太仓夏鑫电镀有限公司 | Gold plating production line and process |
| CN112795976A (en) * | 2020-12-25 | 2021-05-14 | 太仓夏鑫电镀有限公司 | Nickel plating production line and production process thereof |
| CN113249772A (en) * | 2021-04-30 | 2021-08-13 | 嘉兴佳士得电镀设备有限公司 | Full-automatic barrel plating production line |
| CN113604856A (en) * | 2021-07-13 | 2021-11-05 | 浙江共感电镀有限公司 | Feeding system of electroplating line |
| CN113731721A (en) * | 2021-10-11 | 2021-12-03 | 富乐压铸(太仓)有限公司 | Processing equipment for nano coating |
| BE1029994B1 (en) * | 2021-12-08 | 2023-07-04 | Duroc Nv | Method and device for galvanizing threaded rods with closed drum |
| CN114214715A (en) * | 2021-12-25 | 2022-03-22 | 太仓市华夏电镀有限公司 | Automatic transfer mechanism for roll-plated part |
| CN115613110A (en) * | 2022-11-02 | 2023-01-17 | 无锡丰荣电镀设备制造有限公司 | Full-automatic annular vertical lifting barrel plating electroplating production line and use method |
| CN115613110B (en) * | 2022-11-02 | 2023-10-13 | 无锡丰荣电镀设备制造有限公司 | Full-automatic annular vertical lifting barrel plating electroplating production line and application method |
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