CN111513349B - Processing method of dehydrated vegetables - Google Patents
Processing method of dehydrated vegetables Download PDFInfo
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- CN111513349B CN111513349B CN202010442823.5A CN202010442823A CN111513349B CN 111513349 B CN111513349 B CN 111513349B CN 202010442823 A CN202010442823 A CN 202010442823A CN 111513349 B CN111513349 B CN 111513349B
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- cutting
- cleaning
- vegetables
- driving
- air drying
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a dehydrated vegetable processing method, which comprises the steps of selecting vegetables to be dehydrated, picking off old dead parts, putting the vegetables into a cleaning device for cleaning, driving a feeding cover plate to rotate and open by a first driving cylinder, opening a discharge door arranged on a cleaning inner cylinder, putting the vegetables to be processed into the cleaning inner cylinder, closing the discharge door, driving the feeding cover plate to rotate and close by the first driving cylinder, driving a driving belt wheel to rotate by a first motor, driving the driven belt wheel and a driving shaft to rotate by the driving belt, and driving the cleaning inner cylinder to rotate by the driving shaft. The processing efficiency of the vegetables is effectively improved while the processing quality of the vegetables is ensured.
Description
Technical Field
The invention relates to the technical field of vegetable processing, in particular to a processing method of dehydrated vegetables.
Background
The harvested vegetables remain living organisms and continue to perform various complex life activities during storage, the most important of which is respiration. As respiration progresses, organic substances such as sugar, starch, and acid contained in vegetables are oxidized into carbon dioxide and water, and thus are consumed. Meanwhile, the vegetables contain a large amount of water and various nutrient substances, which are very favorable conditions for the growth, development and propagation of microorganisms; the activity of microorganisms is the main cause of vegetable spoilage. In addition, the production of the vegetables is seasonal and regional, and fresh vegetables with surplus high-demand seasons and special vegetables in some regions are properly processed, so that the requirements of vegetable markets in low-demand high-demand seasons and different regions for vegetable production can be adjusted. The existing vegetable preservation mostly adopts a dehydration drying method, but the existing processing method has complicated procedures, complex structure of a processing device and low working efficiency, and the hero can process the vegetable.
Disclosure of Invention
The invention aims to provide a dehydrated vegetable processing method, which washes vegetables through a plurality of groups of uniformly arranged washing branch pipes, washes the vegetables in a washing inner barrel in a rotating manner, ensures that the vegetables are washed uniformly and comprehensively, improves the washing effect of the vegetables, and effectively improves the processing efficiency of the vegetables while ensuring the processing quality of the vegetables through integrated automatic processing of picking, washing, air drying and cutting the vegetables.
The purpose of the invention can be realized by the following technical scheme:
a processing method of dehydrated vegetables comprises the following specific steps:
the method comprises the following steps: selecting vegetables to be dehydrated, picking off old dead parts, putting the vegetables into a cleaning device for cleaning, driving a feeding cover plate to rotate and open by a first driving cylinder, opening a discharge door arranged on a cleaning inner cylinder, putting the vegetables to be processed into the cleaning inner cylinder, closing the discharge door, driving the feeding cover plate to rotate and close by the first driving cylinder, driving a driving belt wheel to rotate by a first motor, driving a driven belt wheel and a driving shaft to rotate by the driving belt, driving the cleaning inner cylinder to rotate by the driving shaft, adding water into the cleaning inner cylinder by an external water supply mechanism through a water inlet main pipe and a water inlet branch pipe, rotating and cleaning the vegetables in the cleaning inner cylinder, discharging the water in the cleaning inner cylinder after cleaning, driving the discharge cover plate to rotate and open by a second driving cylinder, opening the discharge door arranged on the cleaning inner cylinder, and enabling the cleaned vegetables to fall into the cleaning cylinder, the cleaning inner cylinder rotates to push vegetables out of the cleaning cylinder through the material pushing rod and fall onto the discharging conveying belt, the second motor works to drive the driving roller and the discharging conveying belt to rotate, and the cleaned vegetables are conveyed to the air drying device;
step two: the cleaned vegetables are conveyed through the air-drying conveying belt, through holes uniformly formed in the air-drying conveying belt are used for leaking water adhered to the vegetables, when the vegetables move to an inlet of a draining chamber along with the air-drying conveying belt, a third driving cylinder works to drive a partition plate to slide upwards to open the inlet, when the vegetables move into the draining chamber, the third driving cylinder works to drive the partition plate to slide downwards to close the inlet, the vegetables are drained in the draining chamber, then the vegetables sequentially enter a first air-drying dehydration chamber and a second air-drying dehydration chamber under the action of the air-drying conveying belt to be dried and dehydrated, a fan arranged on a fan mounting frame is used for blowing air into the air-drying dehydration chambers, a heater is used for heating the air to effectively dry and dehydrate the vegetables, and the dehydrated vegetables enter a cutting device to be cut;
step three: third motor work drives the cutting bottom roll and rotates, place the vegetables after will air-drying the dehydration on the cutting bottom roll, the cutting bottom roll drives vegetables and rotates, when vegetables rotate under the cutting roll, the cutting roll upwards slides and compresses tightly vegetables under the effect of first spring and second spring, the guide bar reciprocates the cutting roll and plays direction and spacing, fourth drive jar work drives cutting blade holder downstream, cut processing to vegetables through the cutting knife, collect the packing with the vegetables after the cutting processing.
Preferably, the cleaning device comprises a cleaning rack, a cleaning barrel, a driving rack, a first motor, a driving belt wheel, a transmission belt, a driven belt wheel, a speed reducer, a bearing seat, a feeding hopper, a feeding cover plate, a first hinge, a first chute, a first connecting rod, a first driving cylinder, a discharging baffle plate, a water inlet main pipe, a water inlet branch pipe, a discharging cover plate, a second hinge, a second chute, a second connecting rod, a second driving cylinder, a discharging conveyer belt, a bulge, a second motor, a driving roller, a cleaning inner barrel, a stainless steel wire net, a connecting baffle plate, a driving shaft, a discharging door and a material pushing rod; the cleaning machine frame and the driving frame are placed on the ground side by side, the cleaning barrel is fixedly arranged on the cleaning machine frame, a feeding hole is formed in the upper left portion of the cleaning barrel, a feeding hopper is fixedly installed at the feeding hole, a discharging hole is fixedly formed in the lower right portion of the cleaning barrel, a discharging cover plate is rotatably connected to the discharging hole through a second hinge, the cleaning inner barrel is arranged inside the cleaning barrel, the cleaning inner barrel is connected with a stainless steel wire net, a connecting baffle is fixedly connected to two sides of the cleaning inner barrel, a driving roller is fixedly connected to the center of the connecting baffle, the driving roller extends outwards out of the cleaning barrel and is rotatably connected with a bearing seat, the bearing seat is fixedly installed on the cleaning barrel, and a; wash inner tube periphery circumference array and be provided with a plurality of groups ejector beam, first motor fixed mounting is in the frame of drive, first motor output links to each other with driving pulley, speed reducer fixed mounting is in the frame of drive, the speed reducer output links to each other with the drive shaft, the speed reducer input is connected with driven pulleys, driven pulleys passes through driving belt and links to each other with driving pulley, the inlet manifold sets up in the wash bowl top, be connected with a plurality of groups inlet branch pipe on the inlet manifold, inlet branch pipe stretches into in the wash bowl downwards.
Preferably, the feeder hopper both ends are provided with first spout, purge bin feed inlet department is provided with the feeding apron, be connected with first hinge on the feeding apron, first hinge mounting is on the purge bin, feeding apron both ends fixedly connected with first connecting rod, first connecting rod sliding connection is on first spout, rotate on the cleaning frame and install first driving cylinder, first driving cylinder output rotates with first connecting rod and is connected.
Preferably, fixed mounting has discharge baffle in the cleaning frame, discharge baffle is located the wash bowl discharge gate department, the discharge baffle both ends are provided with the second spout, the equal fixedly connected with second connecting rod in discharge cover both ends, second connecting rod sliding connection is on the second spout, rotate in the cleaning frame and install the second driving cylinder, second driving cylinder output rotates with the second connecting rod and is connected.
Preferably, the cleaning rack both ends are rotated and are connected with the drive roller, be connected with ejection of compact conveyer belt on the drive roller, ejection of compact conveyer belt is located cleaning barrel discharge gate below, it is protruding evenly to be provided with a plurality of groups on the ejection of compact conveyer belt, fixed mounting has the second motor in the cleaning rack, second motor output links to each other with a set of drive roller.
Preferably, the air drying device comprises an air drying rack, an air drying conveyer belt, a draining chamber, a first air drying and dewatering chamber, a second air drying and dewatering chamber, a lifting barrier mechanism, a ventilation opening, a fan cover, a support, a heater and a fan mounting rack; the air drying machine is characterized in that the air drying machine frame is arranged at an outlet of the cleaning device, an air drying conveyer belt is arranged on the air drying machine frame, through holes are uniformly and densely distributed on the air drying conveyer belt, the draining chamber, the first air drying dehydration chamber and the second air drying dehydration chamber are arranged on the air drying machine frame side by side, the draining chamber, the first air drying dehydration chamber and the second air drying dehydration chamber are all positioned above the air drying conveyer belt, the lifting baffle mechanism is fixedly arranged at the inlet and outlet of the draining chamber, the first air drying dehydration chamber and the second air drying dehydration chamber, the top of the draining chamber is provided with a ventilation port, the bracket is fixedly arranged in the first air drying dehydration chamber, a fan cover is fixedly arranged on the bracket, the fan cover faces the air drying conveyer belt, the heater is fixedly arranged on the bracket, the heater is positioned at the inlet of the fan cover, the, the structure of the second air drying and dewatering chamber is the same as that of the first air drying and dewatering chamber.
Preferably, go up and down to separate and keep off mechanism and include link, third driving cylinder, separate baffle and slide rail, link fixed mounting air-dries dehydration room top at waterlogging caused by excessive rainfall room, first air-dries dehydration room and second, the vertical downward installation of third driving cylinder is on the link, third driving cylinder output with separate the baffle and link to each other, separate baffle sliding connection on the slide rail, slide rail fixed mounting air-dries on dehydration room, first air-dries dehydration room and second air-dries the dehydration room lateral wall.
Preferably, the cutting device comprises a first cutting support, a second cutting support, a cutting bottom roller, a cutting roller, a third motor, a cutting concave arc, a cutting groove, a connecting shaft, a cutting boss, an installation groove, a fourth driving cylinder, a cutting knife seat and a cutting knife; the first cutting support and the second cutting support are arranged on the ground side by side, a third motor is fixedly mounted on the first cutting support, connecting shafts are arranged at two ends of the cutting bottom roller, the connecting shafts are rotatably connected to the first cutting support and the second cutting support, the connecting shafts are connected with the output end of the third motor, a plurality of groups of cutting concave arcs are arranged on the cutting bottom roller in a circumferential array manner, cutting grooves are formed in the bottoms of the cutting concave arcs, two ends of the cutting roller are respectively connected to the first cutting support and the second cutting support in a sliding manner, the cutting boss is detachably mounted on the cutting roller, the radiuses of the cutting boss and the cutting roller are equal to the radiuses of the cutting concave arcs, through holes are formed in the cutting boss, mounting grooves are formed in the cutting roller, a fourth driving cylinder is fixedly mounted on the mounting grooves, and the output end of the fourth driving cylinder is connected with a cutting knife holder, and the cutting knife is arranged on the cutting knife holder and is arranged in the through hole arranged on the cutting boss in a sliding manner.
Preferably, all be provided with the recess on first cutting support and the second cutting support, the symmetry is provided with two sets of guide bars in the recess, sliding connection has the connecting seat on the guide bar, the cutting roller both ends are all fixed and are provided with the cutting roller connecting axle, cutting roller connecting axle fixed connection is on the connecting seat.
Preferably, the upper portion of the guide rod is sleeved with a first spring, two ends of the first spring are respectively connected to the connecting seat and the groove wall of the groove, the lower portion of the guide rod is sleeved with a second spring, and two ends of the second spring are respectively connected to the connecting seat and the groove wall of the groove.
The invention has the beneficial effects that: vegetables to be dehydrated are selected, old dead parts are picked off to ensure the quality of the processed vegetables, the vegetables are put into a cleaning device for cleaning, a first driving cylinder works to drive a feeding cover plate to rotate and open, a discharge door arranged on a cleaning inner cylinder is opened, the vegetables to be processed are put into the cleaning inner cylinder and then the discharge door is closed, a stainless steel wire net arranged on the side wall of the cleaning inner cylinder ensures the cleaning effect on the vegetables, the first driving cylinder drives the feeding cover plate to rotate and close, a first motor works to drive a driving belt wheel to rotate, the driving belt wheel drives a driven belt wheel and a driving shaft to rotate through a transmission belt, the driving shaft drives the cleaning inner cylinder to rotate, an external water supply mechanism adds water into the cleaning cylinder through a water inlet header pipe and water inlet branch pipes, the vegetables are washed through a plurality of groups of uniformly arranged cleaning branch pipes, and the vegetables in the cleaning inner cylinder are cleaned, the vegetable washing device has the advantages that the vegetable is thoroughly and uniformly washed, the washing effect of the vegetable is improved, water in the washing barrel is discharged after washing is completed, the second driving cylinder works to drive the discharging cover plate to rotate and open, the discharging door arranged on the washing inner barrel is opened, the washed vegetable falls into the washing barrel, the washing inner barrel rotates to push the vegetable out of the washing barrel through the material pushing rod and falls onto the discharging conveying belt, the automatic and rapid pushing-out of the washing barrel is realized, the washing efficiency of the vegetable is effectively improved, the second motor works to drive the driving roller and the discharging conveying belt to rotate, the washed vegetable is conveyed onto the air drying device, and the processing efficiency of the vegetable is effectively ensured;
cleaned vegetables are conveyed through an air-drying conveying belt, through holes uniformly formed in the air-drying conveying belt are used for leaking water adhered to the vegetables, when the vegetables move to an inlet of a draining chamber along with the air-drying conveying belt, a third driving cylinder works to drive a baffle plate to slide upwards to open the inlet, when the vegetables move to the draining chamber, the third driving cylinder works to drive the baffle plate to slide downwards to close the inlet, the fact that draining and air-drying of the vegetables are in a relatively closed environment is ensured, on one hand, the cleaning and protecting effects on the vegetables are improved, on the other hand, the air-drying efficiency on the vegetables is effectively improved, the vegetables are drained in the draining chamber, then the vegetables sequentially enter a first air-drying and dehydrating chamber and a second air-drying and dehydrating chamber under the action of the air-drying conveying belt to be air-dried and dehydrated, a fan arranged on a fan mounting frame is used for blowing air into the air, the dehydrated vegetables enter a cutting device to be cut;
third motor work drives the cutting bottom roll and rotates, place the vegetables after will air-drying the dehydration on the cutting bottom roll, the cutting bottom roll drives vegetables and rotates, when vegetables rotate under the cutting roll, the cutting roll upwards slides and compresses tightly vegetables under the effect of first spring and second spring, the guide bar reciprocates to the cutting roll and plays direction and spacing, fourth drive jar work drives cutting blade holder downstream, cut processing to vegetables through the cutting knife, collect the packing with the vegetables after the cutting processing, through plucking the selection to vegetables, wash the integration automatic processing of air-drying and cutting, effectively improve the machining efficiency to vegetables when guaranteeing to vegetable processingquality.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the cleaning apparatus of the present invention;
FIG. 3 is an isometric view of the cleaning device of the present invention;
FIG. 4 is a schematic front view of the cleaning device of the present invention;
FIG. 5 is a schematic structural view of the cleaning inner cylinder of the present invention;
FIG. 6 is a schematic view of the air drying apparatus according to the present invention;
FIG. 7 is a schematic structural view of a stent of the present invention;
FIG. 8 is a schematic structural view of the elevating and blocking mechanism of the present invention;
FIG. 9 is a schematic view of the cutting device according to the present invention;
FIG. 10 is a schematic front view of the cutting device of the present invention;
FIG. 11 is a cross-sectional view taken along line A-A of FIG. 11 in accordance with the present invention;
FIG. 12 is a schematic view of the mounting structure of the cutting roll of the present invention;
in the figure: 1. a cleaning device; 2. an air drying device; 3. a cutting device; 4. cleaning the rack; 5. a cleaning cylinder; 6. a drive chassis; 7. a first motor; 8. a driving pulley; 9. a drive belt; 10. a driven pulley; 11. a speed reducer; 12. a bearing seat; 13. a feed hopper; 14. a feed cover plate; 15. a first hinge; 16. a first chute; 17. a first link; 18. a first drive cylinder; 19. a discharge baffle; 20. a water inlet main pipe; 21. a water inlet branch pipe; 22. a discharge cover plate; 23. a second hinge; 24. a second chute; 25. a second link; 26. a second drive cylinder; 27. a discharge conveyer belt; 28. a protrusion; 29. a second motor; 30. a drive roller; 31. cleaning the inner cylinder; 32. a stainless steel wire mesh; 33. connecting a baffle plate; 34. a drive shaft; 35. a discharge door; 36. a material pushing rod; 37. air-drying the frame; 38. air-drying the conveying belt; 39. a draining chamber; 40. a first air drying and dehydrating chamber; 41. a second air drying and dehydrating chamber; 42. a lifting blocking mechanism; 43. a ventilation opening; 44. a fan housing; 45. a support; 46. a heater; 47. a fan mounting bracket; 48. a connecting frame; 49. a third drive cylinder; 50. a baffle plate; 51. a slide rail; 52. a first cutting support; 53. a second cutting support; 54. cutting the bottom roller; 55. a cutting roller; 56. a third motor; 57. cutting the concave arc; 58. cutting the groove; 59. a connecting shaft; 60. cutting the boss; 61. mounting grooves; 62. a fourth drive cylinder; 63. a cutter seat; 64. a cutting knife; 65. a groove; 66. a guide bar; 67. a connecting seat; 68. a cutting roller connecting shaft; 69. a first spring; 70. a second spring.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, a method for processing dehydrated vegetables includes the following steps:
the method comprises the following steps: selecting vegetables to be dehydrated, picking off old dead parts, putting the vegetables into a cleaning device 1 for cleaning, driving a feeding cover plate 14 to rotate and open by a first driving cylinder 18, opening a discharging door 35 arranged on a cleaning inner cylinder 31, putting the vegetables to be processed into the cleaning inner cylinder 31, then closing the discharging door 35, driving the feeding cover plate 14 to rotate and close by the first driving cylinder 18, driving a driving belt wheel 8 to rotate by a first motor 7, driving the driving belt wheel 8 to drive a driven belt wheel 10 and a driving shaft 34 to rotate by the driving shaft 34, driving the cleaning inner cylinder 31 to rotate by an external water supply mechanism, adding water into the cleaning inner cylinder 5 by a main water inlet pipe 20 and a branch water inlet pipe 21, cleaning the vegetables in the cleaning inner cylinder 31 by rotation, discharging water in the cleaning inner cylinder 5 after cleaning is finished, driving the discharging cover plate 22 to rotate and open the discharging door 35 arranged on the cleaning inner cylinder 31 by a second driving cylinder 26, the cleaned vegetables fall into the cleaning cylinder 5, the cleaning inner cylinder 31 rotates to push the vegetables out of the cleaning cylinder 5 through the material pushing rod 36 and fall onto the discharging conveying belt 27, and the second motor 29 works to drive the driving roller 30 and the discharging conveying belt 27 to rotate so as to convey the cleaned vegetables to the air drying device 2;
step two: cleaned vegetables are conveyed through the air drying conveying belt 38, through holes uniformly formed in the air drying conveying belt 38 are used for leaking water adhered to the vegetables, when the vegetables move to an inlet of the draining chamber 39 along with the air drying conveying belt 38, the third driving cylinder 49 works to drive the partition plate 50 to slide upwards to open the inlet, when the vegetables move to the draining chamber 39, the third driving cylinder 49 works to drive the partition plate 50 to slide downwards to close the inlet, the vegetables are drained in the draining chamber 39, then the vegetables sequentially enter the first air drying and dehydrating chamber 40 and the second air drying and dehydrating chamber 41 to be dried and dehydrated under the action of the air drying conveying belt 38, a fan arranged on a fan mounting rack 47 is used for blowing air into the air drying and dehydrating chambers, the heater 46 is used for heating the air to effectively dry and dehydrate the vegetables, and the dehydrated vegetables enter the cutting device 3 to be cut;
step three: third motor 56 work drives cutting bottom roll 54 and rotates, the vegetables after will air-dry the dehydration are placed on cutting bottom roll 54, cutting bottom roll 54 drives vegetables and rotates, when vegetables rotate under cutting roll 55, cutting roll 55 up-sliding compresses tightly vegetables under the effect of first spring 69 and second spring 70, guide bar 66 reciprocates and plays direction and spacing to cutting roll 55, fourth drive jar 62 work drives cutting knife holder 63 and moves down, cut processing to vegetables through cutting knife 64, collect the packing with the vegetables after the cutting processing.
The cleaning device 1 comprises a cleaning rack 4, a cleaning barrel 5, a driving rack 6, a first motor 7, a driving belt wheel 8, a transmission belt 9, a driven belt wheel 10, a speed reducer 11, a bearing seat 12, a feed hopper 13, a feed cover plate 14, a first hinge 15, a first chute 16, a first connecting rod 17, a first driving cylinder 18, a discharge baffle plate 19, a water inlet main pipe 20, a water inlet branch pipe 21, a discharge cover plate 22, a second hinge 23, a second chute 24, a second connecting rod 25, a second driving cylinder 26, a discharge conveying belt 27, a protrusion 28, a second motor 29, a driving roller 30, a cleaning inner cylinder 31, a stainless steel wire mesh 32, a connecting baffle plate 33, a driving shaft 34, a discharge door 35 and a material pushing rod 36; the cleaning machine frame 4 and the driving machine frame 6 are placed on the ground side by side, the cleaning barrel 5 is fixedly arranged on the cleaning machine frame 4, a feed inlet is formed in the upper left portion of the cleaning barrel 5, a feed hopper 13 is fixedly installed at the feed inlet, a discharge outlet is fixedly formed in the lower right portion of the cleaning barrel 5, a discharge cover plate 22 is rotatably connected to the discharge outlet through a second hinge 23, the cleaning inner barrel 31 is arranged inside the cleaning barrel 5, the cleaning inner barrel 31 is connected with a stainless steel wire mesh, the connecting baffle 33 is fixedly connected to two sides of the cleaning inner barrel 31, a driving roller 31 is fixedly connected to the center of the connecting baffle 33, the driving roller 31 extends outwards from the cleaning barrel 5 to be rotatably connected with a bearing seat 12, the bearing seat 12 is fixedly installed on the cleaning barrel 5, and a discharge door 35; wash 31 periphery circumference arrays of inner tube and be provided with a plurality of groups ejector beam 36, 7 fixed mounting of first motor are on drive frame 6, 7 output of first motor links to each other with driving pulley 8, 11 fixed mounting of speed reducer is on drive frame 6, 11 outputs of speed reducer link to each other with drive shaft 34, 11 inputs of speed reducer are connected with driven pulley 10, driven pulley 10 passes through driving belt 9 and links to each other with driving pulley 8, intake manifold 20 sets up in wash bowl 5 top, be connected with a plurality of groups intake branch 21 on the intake manifold 20, intake branch 21 stretches into in the wash bowl 5 downwards.
The air drying device 2 comprises an air drying rack 37, an air drying conveyer belt 38, a draining chamber 39, a first air drying and dehydrating chamber 40, a second air drying and dehydrating chamber 41, a lifting barrier mechanism 42, a ventilation opening 43, a fan cover 44, a support 45, a heater 46 and a fan mounting rack 47; the air drying machine frame 37 is arranged at the outlet of the cleaning device, an air drying conveyer belt 38 is arranged on the air drying machine frame 37, through holes are uniformly and densely distributed on the air drying conveyer belt 38, the dewatering chamber 39, the first air drying and dewatering chamber 40 and the second air drying and dewatering chamber 41 are arranged on the air drying machine frame 37 side by side, the dewatering chamber 39, the first air drying and dewatering chamber 40 and the second air drying and dewatering chamber 41 are all positioned above the air drying conveyer belt 38, the lifting baffle mechanism 42 is fixedly arranged at the inlet and outlet of the dewatering chamber 39, the first air drying and dewatering chamber 40 and the second air drying and dewatering chamber 41, the top of the dewatering chamber 39 is provided with a ventilation opening 43, the bracket 45 is fixedly arranged in the first air drying and dewatering chamber 40, the bracket 45 is fixedly provided with an air cover 44, the air cover 44 faces the air drying conveyer belt 38, the heater 46 is fixedly arranged on the bracket 45, the fan mounting frame 47 is fixedly connected to the support, the fan is mounted on the fan mounting frame 47, and the structure of the second air drying and dewatering chamber 41 is the same as that of the first air drying and dewatering chamber 40.
The elevating baffle mechanism 42 comprises a connecting frame 48, a third driving cylinder 49, a baffle 50 and a sliding rail 51, the connecting frame 48 is fixedly arranged at the top of the draining chamber 39, the first air-drying dehydration chamber 40 and the second air-drying dehydration chamber 41, the third driving cylinder 49 is vertically and downwardly arranged on the connecting frame 48, the output end of the third driving cylinder 49 is connected with the baffle 50, the baffle 50 is slidably connected on the sliding rail 51, and the sliding rail 51 is fixedly arranged on the side walls of the draining chamber 39, the first air-drying dehydration chamber 40 and the second air-drying dehydration chamber 41.
The cutting device 3 comprises a first cutting bracket 52, a second cutting bracket 53, a cutting bottom roller 54, a cutting roller 55, a third motor 56, a cutting concave arc 57, a cutting groove 58, a connecting shaft 59, a cutting boss 60, a mounting groove 61, a fourth driving cylinder 62, a cutting knife seat 63 and a cutting knife 64; the first cutting support 52 and the second cutting support 53 are arranged on the ground side by side, a third motor 56 is fixedly mounted on the first cutting support 52, connecting shafts 59 are arranged at two ends of the cutting bottom roller 54, the connecting shafts 59 are rotatably connected on the first cutting support 52 and the second cutting support 53, the connecting shafts 59 are connected with the output end of the third motor 56, a plurality of groups of cutting concave arcs 57 are arranged on the cutting bottom roller 54 in a circumferential array manner, cutting grooves 58 are formed in the bottom of the cutting concave arcs 57, two ends of the cutting roller 55 are respectively connected on the first cutting support 52 and the second cutting support 53 in a sliding manner, the cutting bosses 60 are detachably mounted on the cutting roller 55, the radiuses of the cutting bosses 60 and the cutting roller 55 are equal to the radiuses of the cutting concave arcs 57, through holes are formed in the cutting bosses 60, mounting grooves 61 are formed in the cutting roller 55, the fourth driving cylinder 62 is fixedly installed on the installation groove 61, the output end of the fourth driving cylinder 62 is connected with the cutter seat 63, the cutter 64 is installed on the cutter seat 63, and the cutter 64 is slidably arranged in a through hole formed in the cutting boss 60.
All be provided with recess 65 on first cutting support 52 and the second cutting support 53, the symmetry is provided with two sets of guide bars 66 in the recess 65, sliding connection has connecting seat 67 on the guide bar 66, cutting roller 55 both ends are all fixed and are provided with cutting roller connecting axle 68, cutting roller connecting axle 68 fixed connection is on connecting seat 67.
The upper portion of the guide rod 66 is sleeved with a first spring 69, two ends of the first spring 69 are respectively connected to the groove walls of the connecting seat 67 and the groove 65, the lower portion of the guide rod 66 is sleeved with a second spring 70, and two ends of the second spring 70 are respectively connected to the groove walls of the connecting seat 67 and the groove 65.
When the vegetable washing machine is used, vegetables needing dehydration processing are selected, old dead parts are picked up and put into the washing device 1 for washing, the first driving cylinder 18 works to drive the feeding cover plate 14 to rotate and open, the discharging door 35 arranged on the washing inner cylinder 31 is opened, the vegetables to be processed are put into the washing inner cylinder 31 and then the discharging door 35 is closed, the first driving cylinder 18 drives the feeding cover plate 14 to rotate and close, the first motor 7 works to drive the driving belt wheel 8 to rotate, the driving belt wheel 8 drives the driven belt wheel 10 and the driving shaft 34 to rotate through the transmission belt 9, the driving shaft 34 drives the washing inner cylinder 31 to rotate, the external water supply mechanism adds water into the washing inner cylinder 5 through the water inlet main pipe 20 and the water inlet branch pipe 21, the vegetables in the washing inner cylinder 31 rotate for washing, when the washing is finished, the water in the washing inner cylinder 5 is discharged, the second driving cylinder 26 works to drive the discharging cover plate 22 to rotate, the discharging door 35 arranged on the cleaning inner cylinder 31 is opened, so that the cleaned vegetables fall into the cleaning cylinder 5, the cleaning inner cylinder 31 rotates to push the vegetables out of the cleaning cylinder 5 through the material pushing rod 36 and fall onto the discharging conveyer belt 27, the second motor 29 works to drive the driving roller 30 and the discharging conveyer belt 27 to rotate, and the cleaned vegetables are conveyed to the air drying device 2; cleaned vegetables are conveyed through the air drying conveying belt 38, through holes uniformly formed in the air drying conveying belt 38 are used for leaking water adhered to the vegetables, when the vegetables move to an inlet of the draining chamber 39 along with the air drying conveying belt 38, the third driving cylinder 49 works to drive the partition plate 50 to slide upwards to open the inlet, when the vegetables move to the draining chamber 39, the third driving cylinder 49 works to drive the partition plate 50 to slide downwards to close the inlet, the vegetables are drained in the draining chamber 39, then the vegetables sequentially enter the first air drying and dehydrating chamber 40 and the second air drying and dehydrating chamber 41 to be dried and dehydrated under the action of the air drying conveying belt 38, a fan arranged on a fan mounting rack 47 is used for blowing air into the air drying and dehydrating chambers, the heater 46 is used for heating the air to effectively dry and dehydrate the vegetables, and the dehydrated vegetables enter the cutting device 3 to be cut; third motor 56 work drives cutting bottom roll 54 and rotates, the vegetables after will air-dry the dehydration are placed on cutting bottom roll 54, cutting bottom roll 54 drives vegetables and rotates, when vegetables rotate under cutting roll 55, cutting roll 55 up-sliding compresses tightly vegetables under the effect of first spring 69 and second spring 70, guide bar 66 reciprocates and plays direction and spacing to cutting roll 55, fourth drive jar 62 work drives cutting knife holder 63 and moves down, cut processing to vegetables through cutting knife 64, collect the packing with the vegetables after the cutting processing.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The processing method of the dehydrated vegetables is characterized by comprising the following specific steps:
the method comprises the following steps: selecting vegetables to be dehydrated, putting the vegetables into a cleaning device (1) for cleaning after picking off the old dead part, enabling a first driving cylinder (18) to work to drive a feeding cover plate (14) to rotate and open, opening a discharge door (35) arranged on a cleaning inner cylinder (31), putting the vegetables to be processed into the cleaning inner cylinder (31) and then closing the discharge door (35), enabling the first driving cylinder (18) to drive the feeding cover plate (14) to rotate and close, enabling a first motor (7) to work to drive a driving belt wheel (8) to rotate, enabling the driving belt wheel (8) to drive a driven belt wheel (10) and a driving shaft (34) to rotate through a transmission belt (9), enabling the driving shaft (34) to drive the cleaning inner cylinder (31) to rotate, adding water into a cleaning cylinder (5) through an external water supply mechanism through a water inlet main pipe (20) and a water inlet branch pipe (21), and cleaning the vegetables in the cleaning inner cylinder (31) in a rotating manner, when the water in the cleaning barrel (5) is discharged after cleaning is finished, the second driving cylinder (26) works to drive the discharging cover plate (22) to rotate and open, the discharging door (35) arranged on the cleaning inner barrel (31) is opened, cleaned vegetables fall into the cleaning barrel (5), the cleaning inner barrel (31) rotates to push the vegetables out of the cleaning barrel (5) through the material pushing rod (36) and fall onto the discharging conveyer belt (27), the second motor (29) works to drive the driving roller (30) and the discharging conveyer belt (27) to rotate, and the cleaned vegetables are conveyed to the air drying device (2);
step two: cleaned vegetables are conveyed through an air drying conveying belt (38), through holes uniformly formed in the air drying conveying belt (38) are used for leaking water adhered to the vegetables, when the vegetables move to an inlet of a draining chamber (39) along with the air drying conveying belt (38), a third driving cylinder (49) works to drive a baffle plate (50) to slide upwards to open an inlet, when the vegetables move into the draining chamber (39), the third driving cylinder (49) works to drive the baffle plate (50) to slide downwards to close the inlet, the vegetables are drained in the draining chamber (39), then the vegetables sequentially enter a first air drying and dewatering chamber (40) and a second air drying and dewatering chamber (41) under the action of the air drying conveying belt (38) to be dried and dewatered, a fan arranged on a fan mounting frame (47) is used for blowing air into the air drying and dewatering chamber, a heater (46) is used for heating air to effectively dry and dewater the vegetables, the dehydrated vegetables enter a cutting device (3) for cutting;
step three: third motor (56) work drives cutting bottom roll (54) and rotates, the vegetables after will air-drying the dehydration are placed on cutting bottom roll (54), cutting bottom roll (54) drive vegetables and rotate, when vegetables rotate under cutting roll (55), cutting roll (55) lapse and compress tightly vegetables under the effect of first spring (69) and second spring (70), guide bar (66) reciprocate cutting roll (55) and play direction and spacing, fourth drive jar (62) work drives cutting blade holder (63) downstream, cut processing to vegetables through cutting knife (64), the packing is collected to the vegetables after will cutting processing.
2. The dehydrated vegetable processing method according to claim 1, wherein the cleaning device (1) comprises a cleaning rack (4), a cleaning drum (5), a driving rack (6), a first motor (7), a driving pulley (8), a transmission belt (9), a driven pulley (10), a speed reducer (11), a bearing seat (12), a feeding hopper (13), a feeding cover plate (14), a first hinge (15), a first chute (16), a first connecting rod (17), a first driving cylinder (18), a discharging baffle plate (19), a water inlet main pipe (20), a water inlet branch pipe (21), a discharging cover plate (22), a second hinge (23), a second chute (24), a second connecting rod (25), a second driving cylinder (26), a discharging conveying belt (27), a bulge (28), a second motor (29), a driving roller (30), a cleaning inner drum (31), The device comprises a stainless steel wire mesh (32), a connecting baffle (33), a driving shaft (34), a discharge door (35) and a pushing rod (36); the cleaning machine frame (4) and the driving machine frame (6) are arranged on the ground side by side, the cleaning barrel (5) is fixedly arranged on the cleaning machine frame (4), the upper left part of the cleaning barrel (5) is provided with a feed inlet, the feed inlet is fixedly provided with a feed hopper (13), the lower right part of the cleaning barrel (5) is fixedly provided with a discharge outlet, the discharge outlet is rotatably connected with a discharge cover plate (22) through a second hinge (23), the cleaning inner barrel (31) is arranged inside the cleaning barrel (5), the cleaning inner barrel (31) is connected with a stainless steel wire mesh, the connecting baffle (33) is fixedly connected with two sides of the cleaning inner barrel (31), the central position of the connecting baffle (33) is fixedly connected with a driving roller (31), the driving roller (31) outwards stretches out the cleaning barrel (5) to be rotatably connected with a bearing seat (12), the bearing seat (12) is fixedly arranged on the cleaning barrel, a discharge door (35) is rotatably arranged on the cleaning inner cylinder (31); wash inner tube (31) periphery circumference array and be provided with a plurality of groups ejector beam (36), first motor (7) fixed mounting is on drive frame (6), first motor (7) output links to each other with driving pulley (8), speed reducer (11) fixed mounting is on drive frame (6), speed reducer (11) output links to each other with drive shaft (34), speed reducer (11) input is connected with driven pulleys (10), driven pulleys (10) link to each other with driving pulley (8) through driving belt (9), inlet manifold (20) set up in wash bowl (5) top, be connected with a plurality of groups inlet branch pipe (21) on inlet manifold (20), inlet branch pipe (21) stretch into in wash bowl (5) downwards.
3. The dehydrated vegetable processing method according to claim 2, wherein first sliding grooves (16) are formed in two ends of the feeding hopper (13), a feeding cover plate (14) is arranged at a feeding opening of the cleaning barrel (5), a first hinge (15) is connected to the feeding cover plate (14), the first hinge (15) is installed on the cleaning barrel (5), first connecting rods (17) are fixedly connected to two ends of the feeding cover plate (14), the first connecting rods (17) are slidably connected to the first sliding grooves (16), a first driving cylinder (18) is rotatably installed on the cleaning rack (4), and an output end of the first driving cylinder (18) is rotatably connected with the first connecting rods (17).
4. The dehydrated vegetable processing method according to claim 2, wherein a discharge baffle (19) is fixedly mounted on the cleaning frame (4), the discharge baffle (19) is located at a discharge port of the cleaning cylinder (5), second sliding grooves (24) are formed in two ends of the discharge baffle (19), second connecting rods (25) are fixedly connected to two ends of the discharge cover plate (22), the second connecting rods (25) are slidably connected to the second sliding grooves (24), a second driving cylinder (26) is rotatably mounted on the cleaning frame (4), and an output end of the second driving cylinder (26) is rotatably connected with the second connecting rods (25).
5. The dehydrated vegetable processing method according to claim 4, characterized in that driving rollers (30) are rotatably connected to two ends of the washing machine frame (4), a discharging conveyer belt (27) is connected to the driving rollers (30), the discharging conveyer belt (27) is located below a discharging port of the washing drum (5), a plurality of groups of protrusions (28) are uniformly arranged on the discharging conveyer belt (27), a second motor (29) is fixedly installed on the washing machine frame (4), and an output end of the second motor (29) is connected with one group of driving rollers (30).
6. The dehydrated vegetable processing method according to claim 1, wherein the seasoning device (2) comprises a seasoning frame (37), a seasoning conveyor (38), a draining chamber (39), a first seasoning dewatering chamber (40), a second seasoning dewatering chamber (41), a lifting barrier mechanism (42), a ventilation port (43), a hood (44), a bracket (45), a heater (46) and a fan mounting bracket (47); the air drying machine is characterized in that the air drying machine frame (37) is arranged at the outlet of the cleaning device, an air drying conveying belt (38) is arranged on the air drying machine frame (37), through holes are uniformly and densely distributed on the air drying conveying belt (38), the draining chamber (39), the first air drying and dewatering chamber (40) and the second air drying and dewatering chamber (41) are arranged on the air drying machine frame (37) side by side, the draining chamber (39), the first air drying and dewatering chamber (40) and the second air drying and dewatering chamber (41) are all positioned above the air drying conveying belt (38), the lifting blocking mechanism (42) is fixedly arranged at the inlet and outlet of the draining chamber (39), the first air drying and dewatering chamber (40) and the second air drying and dewatering chamber (41), a ventilation opening (43) is formed in the top of the draining chamber (39), the support (45) is fixedly arranged in the first air drying and dewatering chamber (40), and a fan cover (44) is, air-dry conveyer belt (38) is air-dried towards fan housing (44), heater (46) fixed mounting is on support (45), heater (46) are located fan housing (44) entrance, fan mounting bracket (47) fixed connection is on the support, install the fan on fan mounting bracket (47), second air-dry dewatering chamber (41) structure is the same with first air-dry dewatering chamber (40) structure.
7. The dehydrated vegetable processing method according to claim 6, wherein the lifting baffle mechanism (42) comprises a connecting frame (48), a third driving cylinder (49), a baffle plate (50) and a sliding rail (51), the connecting frame (48) is fixedly arranged at the top of the draining chamber (39), the first air drying and dehydrating chamber (40) and the second air drying and dehydrating chamber (41), the third driving cylinder (49) is vertically and downwardly arranged on the connecting frame (48), the output end of the third driving cylinder (49) is connected with the baffle plate (50), the baffle plate (50) is slidably connected on the sliding rail (51), and the sliding rail (51) is fixedly arranged on the side walls of the draining chamber (39), the first air drying and dehydrating chamber (40) and the second air drying and dehydrating chamber (41).
8. A dehydrated vegetable processing method according to claim 1, characterized in that the cutting device (3) comprises a first cutting bracket (52), a second cutting bracket (53), a cutting bottom roller (54), a cutting roller (55), a third motor (56), a cutting concave arc (57), a cutting groove (58), a connecting shaft (59), a cutting boss (60), a mounting groove (61), a fourth driving cylinder (62), a cutting tool seat (63) and a cutting knife (64); first cutting support (52) and second cutting support (53) set up subaerial side by side, fixed mounting has third motor (56) on first cutting support (52), cutting bottom roller (54) both ends all are provided with connecting axle (59), connecting axle (59) rotate to be connected on first cutting support (52) and second cutting support (53), connecting axle (59) link to each other with third motor (56) output, circumference array is provided with multiunit cutting concave arc (57) on cutting bottom roller (54), cutting concave arc (57) bottom is provided with cutting groove (58), sliding connection is respectively on first cutting support (52) and second cutting support (53) in cutting roller (55) both ends, cutting boss (60) demountable installation is on cutting roller (55), the radius of cutting boss (60) and cutting roller (55) equals with the radius of cutting concave arc (57), the cutting device is characterized in that a through hole is formed in the cutting boss (60), an installation groove (61) is formed in the cutting roller (55), the fourth driving cylinder (62) is fixedly installed on the installation groove (61), the output end of the fourth driving cylinder (62) is connected with the cutting tool holder (63), a cutting tool (64) is installed on the cutting tool holder (63), and the cutting tool (64) is arranged in the through hole formed in the cutting boss (60) in a sliding mode.
9. The dehydrated vegetable processing method according to claim 8, wherein the first cutting support (52) and the second cutting support (53) are respectively provided with a groove (65), two groups of guide rods (66) are symmetrically arranged in the grooves (65), the guide rods (66) are slidably connected with a connecting seat (67), two ends of the cutting roller (55) are respectively and fixedly provided with a cutting roller connecting shaft (68), and the cutting roller connecting shafts (68) are fixedly connected with the connecting seat (67).
10. The dehydrated vegetable processing method as claimed in claim 9, wherein the guide bar (66) is sleeved with a first spring (69) at the upper part, both ends of the first spring (69) are respectively connected to the groove walls of the connecting seat (67) and the groove (65), the guide bar (66) is sleeved with a second spring (70) at the lower part, both ends of the second spring (70) are respectively connected to the groove walls of the connecting seat (67) and the groove (65).
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| CN113359652A (en) * | 2021-07-07 | 2021-09-07 | 徐桂军 | Integrated peach can raw material intelligent production platform based on multi-axis robot |
| CN114886130A (en) * | 2022-04-08 | 2022-08-12 | 临沂兴诺食品有限公司 | Vegetable dehydration processing technology |
| CN115428964B (en) * | 2022-08-15 | 2023-12-15 | 靖边县益生康农产品有限公司 | Dewatering system for vegetable processing |
| CN115474627B (en) * | 2022-08-30 | 2024-04-12 | 山东瑞菲特食品有限公司 | Method and system for processing vegetables at low temperature and achieving long-term storage |
| CN115500526A (en) * | 2022-09-06 | 2022-12-23 | 兴化市嘉禾食品有限公司 | Processing device and processing technology for processing dehydrated vegetables by hot air drying method |
| CN115624058A (en) * | 2022-10-26 | 2023-01-20 | 安徽迈涛食品有限公司 | Fresh vegetable dehydration processing technology |
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| JPS63296648A (en) * | 1987-05-29 | 1988-12-02 | Chuo Seisakusho:Kk | Continuous dehydrator for cut vegetable |
| JPH09238659A (en) * | 1996-03-06 | 1997-09-16 | Kosan Shoji:Kk | Device and method for cutting vegetable into definite size and washing cut vegetable |
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