CN111513092A - Full-automatic cake food processing and manufacturing device, manufacturing method and vending machine - Google Patents

Full-automatic cake food processing and manufacturing device, manufacturing method and vending machine Download PDF

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Publication number
CN111513092A
CN111513092A CN202010360949.8A CN202010360949A CN111513092A CN 111513092 A CN111513092 A CN 111513092A CN 202010360949 A CN202010360949 A CN 202010360949A CN 111513092 A CN111513092 A CN 111513092A
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China
Prior art keywords
heating
supply
batter
sliding table
horizontal sliding
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CN202010360949.8A
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CN111513092B (en
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李洋
王子蒙
亢太体
黄伯超
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Beijing Mingxi Technology Co ltd
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Beijing Mingxi Technology Co ltd
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B5/00Baking apparatus for special goods; Other baking apparatus
    • A21B5/02Apparatus for baking hollow articles, waffles, pastry, biscuits, or the like
    • A21B5/03Apparatus for baking hollow articles, waffles, pastry, biscuits, or the like for baking pancakes
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F17/00Coin-freed apparatus for hiring articles; Coin-freed facilities or services
    • G07F17/0064Coin-freed apparatus for hiring articles; Coin-freed facilities or services for processing of food articles
    • G07F17/0078Food articles which need to be processed for dispensing in a hot or cooked condition, e.g. popcorn, nuts

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Baking, Grill, Roasting (AREA)

Abstract

The embodiment of the invention discloses a full-automatic cake food processing and manufacturing device, a processing and manufacturing method and a vending machine. The two surfaces of the wafer are heated by respectively setting heating time through the double heating components, the heating surface of the first heating component is close to the heating surface of the batter spreading component, the batter is spread into the wafer under the rotation of the first heating component, the wafer is transferred between the heating surfaces of the first heating component and the second heating component through the turnover component, the full automation of the spreading of the wafer is realized, the manual operation is replaced, the labor cost is effectively reduced, and the wafer spreading machine can operate for 24 hours, and provides safe, sanitary, convenient and quick delicious food for customers all day.

Description

Full-automatic cake food processing and manufacturing device, manufacturing method and vending machine
Technical Field
The embodiment of the invention relates to the technical field of food processing and automatic selling, in particular to a full-automatic cake food processing and manufacturing device, a processing and manufacturing method and a selling machine.
Background
In view of consumer demand, city population's life pressure is increasing, snack foods as simple meals or snacks are not required for dining places, the dining time is short, and the price is low. The cake food is the preferred variety of the consumer's dinner, such as pancake, egg pancake, pie and roll cake, and the ingredients of the cake food comprise pancake and meat and vegetable side dish which can be used as staple food, so that the nutrition is balanced and the meat and vegetable side dish is full, and the types and the sour, sweet and hot tastes of the side dish can be selected by the consumer independently, so that the rich taste is realized. Since the pie food has the above advantages, the demand is great, and the current consumer demand for the pie food is mainly satisfied by the snack car and the fast food restaurant at the street end. Most of the snack vehicles do not have operating licenses, the used raw materials cannot be traced, and the sanitary conditions of processing places and appliances are poor, so that the food safety problem is worried; in order to avoid supervision, the operation time is generally limited to night, and products cannot be provided for consumers all day long. In the case of paying the rent of the storefront, the fast food restaurant needs to have price competitive advantage for selling food, and the cost compression brings product quality problems and sanitary safety problems.
At present, the vending machine is generally used for selling bottled beverages or snacks, the sold articles are commodities with complete packages, and the vending machine does not need to process the commodities and only needs to have the functions of refrigeration storage and quantitative output. From the aspects of technical evolution and functional expansion of vending machines, some vending machines are currently on the market that can process raw materials and sell processed products, typically orange juice machines, coffee machines, coconut juice machines, etc., to consumers. Therefore, technical innovation is carried out, the types of products sold by the vending machine are expanded, application scenes of the vending machine can be increased, and more convenient service or products are provided for consumers.
In addition, the existing vending machine does not consider refrigerating and storing the raw materials, and does not consider taking heat insulation measures between the storage area of the raw materials and the area where the heating plate is located, so that the raw materials are easy to deteriorate at high temperature; and a storage unit for meat or vegetable raw materials is not provided, so that the pancake snacks are not beneficial to breaking through manual production and realizing automatic selling.
Disclosure of Invention
The embodiment of the invention aims to provide a full-automatic cake food processing and manufacturing device, a processing and manufacturing method and a vending machine, which are used for solving the technical problems of poor food safety and inconvenience caused by the fact that full automation of pancake foods cannot be realized at present.
In order to achieve the purpose of the invention, the technical scheme adopted by the embodiment of the invention is as follows:
in a first aspect, an embodiment of the present invention further provides a full-automatic cake food processing and manufacturing apparatus, where the apparatus includes: a batter supply member, a first supply conveying member disposed behind the batter supply member, a batter thinning member, a first heating member, a second heating member, a folding member, and a body frame; the body frame includes: the raw material refrigeration layer and the heat insulation layer are positioned below the raw material refrigeration layer; the batter supply member and the first supply conveying member are arranged on the raw material refrigerating layer, and the first supply conveying member conveys the batter from the discharge port of the batter supply member to the heating surface of the first heating member; the batter spreading mechanism spreads the batter into the pancake under the rotation of the first heating member, the first heating member heats a first surface of the pancake within a first preset time, the turnover member is arranged between the first heating member and the second heating member, the pancake is shoveled from the heating surface of the first heating member and turned over to the heating surface of the second heating member, the second heating member heats a second surface of the pancake within a second preset time, and the turnover member folds the heated pancake into a rectangular shape and shovels the heated pancake from the heating surface of the second heating member.
Preferably, the apparatus further comprises: egg liquid supply members arranged in the raw material refrigerating layer, egg liquid supplied by the egg liquid supply members is conveyed to the thin pancake through the first supply conveying members, and the batter spreading mechanism spreads the egg liquid evenly on the thin pancake under the rotation of the first heating members.
Further, the first feed conveyor member comprises: the device comprises a first horizontal sliding table body, a first horizontal sliding table rotor, a first horizontal sliding table driving unit, a linear motion unit, a swing motion unit adapter plate, a receiving cup and a material cup mounting frame; the first horizontal sliding table body is mounted on the machine body frame, the first horizontal sliding table rotor is mounted on the first horizontal sliding table body, the first horizontal sliding table driving unit drives the first horizontal sliding table rotor to horizontally slide on the first horizontal sliding table body, the stator of the linear motion unit is vertically mounted on the first horizontal sliding table rotor, the stator of the swing motion unit is mounted at the lower end of the swing motion unit adapter plate, the other end, far away from the swing motion unit, of the swing motion unit adapter plate is fixedly connected with the rotor of the linear motion unit, and the material receiving cup is fixedly connected to the rotor of the swing motion unit through the material cup mounting frame; the linear motion unit drives the receiving cup to move up and down, and the swing motion unit drives the receiving cup to rotate.
The device further comprises: a seasoning supply member, a side dish supply member and a second supply conveying member, the seasoning supply member and the side dish supply member being disposed in the raw material refrigerating layer, the second supply conveying member being disposed behind the seasoning supply member, the seasoning supplied by the seasoning supply member and the side dish supplied by the side dish supply member being transferred onto the wafer via the second supply conveying member;
further, the second feed conveyor member comprises: the second horizontal sliding table body, the second horizontal sliding table rotor, the second horizontal sliding table driving unit, the second linear actuator and the material receiving box are arranged on the base; the second horizontal sliding table body is installed on the body frame, second horizontal sliding table active cell install extremely on the second horizontal sliding table body, the drive of second horizontal sliding table drive unit the second horizontal sliding table active cell is in horizontal slip on the second horizontal sliding table body, the vertical installation of second linear actuator is in on the second horizontal sliding table active cell, second linear actuator drives material receiving box up-and-down motion, material receiving box includes: the material receiving box fence is mounted on a rotor of the second linear actuator, and the material receiving box bottom plate is telescopically inserted to the bottom of the material receiving box fence.
Preferably, the batter feeding member, the egg liquid feeding member, the seasoning feeding member and the side dish feeding member are respectively provided with a first module frame, a second module frame, a third module frame and a fourth module frame, and the first module frame, the second module frame, the third module frame and the fourth module frame are respectively loaded on the body frame through slide rails.
Further, the seasoning supply member includes: a granular seasoning supply assembly disposed on the third module frame, a crispy supply assembly disposed within the third module frame, and a ketchup supply assembly disposed at a side of the third module frame; the granular seasoning supply assembly comprises: the granular seasoning device comprises a plurality of granular seasoning containers, a granular discharging port arranged behind the granular seasoning containers and a conveyor for outputting granular seasoning; the thin crisp feed assembly comprises: the device comprises a first linear actuator, a second linear actuator and a control unit, wherein the first linear actuator is used for stacking a rectangular thin and brittle container, a thin and brittle push plate is positioned at the bottom of the rectangular container, and the first linear actuator drives the thin and brittle push plate to push the thin and brittle container out of the rectangular container; the ketchup supply assembly includes: a plurality of sauce material container, be located sauce material brush head and drive below the sauce material container with the sharp slip table that the sauce material brush head reciprocated.
Further, the side dish supply member includes: the automatic vegetable distribution device comprises a plurality of vegetable distribution containers, a star-shaped discharger arranged at the lower part in each vegetable distribution container, a discharge driving unit for driving the star-shaped discharger to rotate, and a collector arranged below an opening at the lower part of each vegetable distribution container; and a container shell of the dish distribution container is provided with a magnetic clamping groove, and the magnetic clamping groove is matched with the magnetic buckle on the fourth module frame.
Further, the first heating member and the second heating member are tiled and mounted on a cross beam in the same plane on the machine body frame, and both the first heating member and the second heating member include: the heating device comprises a heating plate, a furnace core arranged below the heating plate, a heat insulation layer wrapping the side surface and the bottom surface of the furnace core, a transmission shaft arranged at the lower part of the heat insulation layer, a heating plate driving and driving unit for driving the transmission shaft to rotate and a conductive slip ring coaxially arranged with the transmission shaft; and the electrified lead and the temperature measuring wire of the furnace core are electrically communicated with the conductive slip ring.
Preferably, the first heating member and the second heating member further include: a housing; the shell extends from the lower part of the heating plate and surrounds the outer sides of the heat insulation layer, the transmission shaft and the conductive sliding ring to form a disc shape.
Preferably, the first heating member and the second heating member further include: a bearing assembly; the bearing assembly comprises an inner ring bearing and an outer ring bearing which are rotatably sleeved, the inner ring bearing is fixedly connected to the outer side of the transmission shaft, and the outer ring bearing is fixedly connected to the inner side of the lower portion of the shell.
Further, the batter thinning member includes: the scraper device comprises a first scraper bearing assembly, a first scraper driving unit, a second scraper bearing assembly, a second scraper driving unit, a scraper arm and a scraper arranged at the tail end of the scraper arm; the first scraper bearing assembly and the second scraper bearing assembly respectively comprise a stator and a rotor, the stator of the first scraper bearing assembly is arranged on the machine body frame, the stator of the first scraper driving unit is fixedly connected with the stator of the first scraper bearing assembly, the rotor of the first scraper driving unit and the rotor of the first scraper bearing assembly are fixedly connected with the stator of the second scraper bearing assembly, the stator of the second scraper driving unit is fixedly connected with the stator of the second scraper bearing assembly, and the rotor of the second scraper driving unit and one end, far away from the scraper, of the scraper arm are fixedly connected.
Further, the fold-over member includes: the device comprises a double-moving-element sliding table, a first mechanical arm assembly, a second mechanical arm assembly, a first blade and a second blade; the double-movable sliding table comprises: the device comprises a table body, a cover plate integrally formed on the table body, a first rotor, a second rotor, a first rotor driving unit and a second rotor driving unit, wherein the first rotor and the second rotor are installed on the cover plate; the first and second robot arm assemblies each comprise: a first axis system turning part, a first axis system driving unit, a second axis system driving unit and a blade clamp; the first mechanical arm assembly and the second mechanical arm assembly are fixedly connected with the first rotor and the second rotor through first bases respectively, a driving shaft of the first shaft system driving unit penetrates through the first bases and is fixedly connected with one end of the first shaft system overturning part, the second shaft system driving unit is fixedly connected with one end, far away from the first shaft system driving unit, of the first shaft system overturning part through a second base, a driving shaft of the second shaft system driving unit penetrates through the second base and is fixedly connected with the blade clamp, and the first blade and the second blade are installed on the blade clamp of the first mechanical arm assembly and the second mechanical arm assembly respectively.
Preferably, the apparatus further comprises: a cleaning member mounted on the second heating member, the cleaning member cleaning and oiling a heating surface of the first heating member and/or the second heating member, the cleaning member including: the cleaning device comprises a first cleaning bearing assembly, a first cleaning driving unit, a second cleaning bearing assembly, a second cleaning driving unit, a cleaning arm and a cleaning head arranged at the tail end of the cleaning arm; the first cleaning bearing assembly and the second cleaning bearing assembly respectively comprise a stator and a rotor, the stator of the first cleaning bearing assembly is arranged on the machine body frame, the stator of the first cleaning driving unit is fixedly connected with the stator of the first cleaning bearing assembly, the rotor of the first cleaning driving unit and the rotor of the first cleaning bearing assembly are fixedly connected with the stator of the second cleaning bearing assembly, the stator of the second cleaning driving unit is fixedly connected with the stator of the second cleaning bearing assembly, and the rotor of the second cleaning driving unit and the cleaning arm are fixedly connected with one end, far away from the cleaning head, of the cleaning arm.
Preferably, the apparatus further comprises: a master controller, said batter supply member, said egg liquid supply member, said seasoning supply member, said side dish supply member, said first supply conveyance member, said second supply conveyance member, said first heating member, said second heating member, said batter spreading member, said folding member, and said cleaning member further comprising a sub-controller, the main controller interacts with each sub-controller, executes instruction issuing and state monitoring, and the sub-controllers of the batter supply member, the egg liquid supply member, the seasoning supply member, the side dish supply member, the first supply conveying member, the second supply conveying member, the first heating member, the second heating member, the batter spreading member, the turnover member and the cleaning member execute respective instructions according to time sequence.
In a second aspect, the present invention also provides a method for making a wafer, the method comprising: arranging a raw material refrigerating layer and a heat insulating layer below the raw material refrigerating layer on a machine body frame; the machine body comprises a machine body frame, a raw material refrigerating layer, a cleaning component, a batter spreading component, a first heating component, a second heating component and a folding component, wherein the raw material refrigerating layer of the machine body frame is used for accommodating the batter feeding component, the egg liquid feeding component, the seasoning feeding component, the side dish feeding component, the first feeding conveying component and the second feeding conveying component; controlling the cleaning component to clean and oil the heating surface of the first heating component and/or the second heating component; controlling the batter supply member to supply the batter and controlling the first supply conveying member to convey the batter from the discharge port of the batter supply member to the heating surface of the first heating member; controlling the batter spreading member to approach the heating surface of the first heating member, and spreading the batter into a wafer while the first heating member is rotating; controlling a first heating member to heat a first side of the wafer within a first preset time; controlling an egg liquid supply member to supply egg liquid, controlling a first supply conveying member to transfer the egg liquid to the thin pancake, and controlling a batter spreading mechanism to spread the egg liquid on the thin pancake under the rotation of the first heating member in the process of heating the first side of the thin pancake; controlling a folding member to scoop up the wafer from the heating surface of the first heating member and turn the wafer to the heating surface of the second heating member; controlling a second heating means to heat a second side of the wafer for a second predetermined time; controlling a seasoning supply member and an auxiliary dish supply member to supply seasoning and auxiliary dish respectively during heating of the second side of the wafer, and controlling the second supply conveying member to transfer the seasoning and auxiliary dish onto the wafer; and controlling the folding member to fold the heated wafer into a rectangular shape and scoop up the wafer from the heating surface of the second heating member.
In a third aspect, the invention also provides a full-automatic pancake vending machine, which comprises the full-automatic pancake food processing and manufacturing device.
Compared with the prior art, the machine body frame is designed in a layered mode, the upper layer is the raw material refrigerating layer, the heat insulation layer is arranged below the raw material refrigerating layer, the machine cabinet type shape is compact, the environment and temperature control function is perfect, the raw materials are refrigerated and stored in a closed mode, and the safety production requirements of food are met. The two surfaces of the wafer are heated by respectively setting heating time through the double heating components, the heating surface of the first heating component is close to the heating surface of the batter spreading component, the batter is spread into the wafer under the rotation of the first heating component, the wafer is transferred between the heating surfaces of the first heating component and the second heating component through the turnover component, the full automation of the spreading of the wafer is realized, the manual operation is replaced, the labor cost is effectively reduced, and the wafer spreading machine can operate for 24 hours, and provides safe, sanitary, convenient and quick delicious food for customers all day.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. Some specific embodiments of the present application will be described in detail hereinafter by way of illustration and not limitation with reference to the accompanying drawings. The same reference numbers will be used throughout the drawings to refer to the same or like parts or portions, and it will be understood by those skilled in the art that the drawings are not necessarily drawn to scale, in which:
fig. 1 is a schematic structural diagram of a full-automatic cake food processing and manufacturing device disclosed by the embodiment of the invention;
FIG. 2 is a schematic structural diagram of a module frame of each feeding member of the fully automatic cake food processing and manufacturing device disclosed in the embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a batter feeding member of a full-automatic cake food processing and manufacturing device according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of an egg liquid feeding member of the full-automatic cake food processing and manufacturing device disclosed in the embodiment of the invention;
FIG. 5 is a schematic structural view of a first feeding and conveying member of the fully automatic device for processing and making cake food according to the embodiment of the present invention;
fig. 6 is a schematic structural diagram of a seasoning supply member of the full-automatic cake food processing and manufacturing device disclosed in the embodiment of the invention;
FIG. 7 is a schematic structural view of a side dish feeding member of the full-automatic cake food processing and making device disclosed in the embodiment of the present invention;
FIG. 8 is a perspective view of the structure of a side dish feeding member of the fully automatic device for processing and making cake food according to the embodiment of the present invention;
FIG. 9 is a schematic assembly diagram of a side dish container of a side dish feeding member of the fully automatic device for processing and making cake food according to the embodiment of the present invention;
FIG. 10 is a schematic structural view of a second feeding and conveying member of the fully automatic device for processing and making cake-like food according to the embodiment of the present invention;
FIG. 11 is a schematic structural view of a first heating member and a second heating member of the fully automatic cake food processing and making device according to the embodiment of the present invention;
FIG. 12 is a schematic cross-sectional view illustrating a first heating member and a second heating member of a fully automatic device for processing and making pie-shaped food according to an embodiment of the present invention;
fig. 13 is a schematic structural view of a batter spreading member of the full-automatic cake food processing and manufacturing device disclosed in the embodiment of the present invention;
fig. 14 is a schematic structural diagram of a turnover member of the full-automatic cake food processing and manufacturing device disclosed in the embodiment of the invention;
FIG. 15 is a schematic structural diagram of a cleaning member of the fully automatic cake food processing and manufacturing device according to the embodiment of the present invention;
FIGS. 16(a) - (e) are schematic diagrams of cake lifting, turning and folding of the batter spreading member of the fully automatic cake food processing and manufacturing device according to the embodiment of the present invention;
fig. 17 is a control schematic diagram between the overall controller and each sub-controller disclosed in the embodiment of the present invention.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The applicant has found that the pancake-like food, which is a snack-like food for simple meals or snacks, has no requirement for a dining area, has a short dining time and a low price, and has a large demand for urban populations. However, at present, pancake food cannot be produced automatically on an automatic vending machine, so that the food safety is poor, the pancake food cannot be provided for customers all the day, and the convenience is affected.
In order to solve the above technical problem, as shown in fig. 1 and 2, an embodiment of the present invention discloses a full-automatic cake food processing and manufacturing device, which includes: a batter supply member 1, a first supply conveyance member 5, a first heating member 7, a second heating member 8, a batter thinning member 9, a folding member 10, and a body frame 11. The batter supply member 1, the first supply conveyance member 2, the first heating member 7, the second heating member 8, the batter thinning member 9, and the folding member 10 are attached to the body frame 11.
Further, referring to fig. 1, the body frame 11 includes: a raw material refrigerating layer 13 and a heat insulating layer 14 positioned below the raw material refrigerating layer 13; an insulating board is arranged between the insulating layer 14 and the raw material refrigerating layer 13, and a cabin door is arranged between the insulating layer and the raw material refrigerating layer, so that a channel is provided for the up-and-down conveying of the first feed conveying member 5.
The batter supply member 1 and the first supply conveyance member 5 are provided in the raw material refrigerating layer 13, and referring to fig. 3, the batter supply member 1 includes: the batter paste discharging device comprises a batter paste containing barrel 20, a batter paste discharging port 21 and a batter paste discharging valve 22, wherein the batter paste discharging port 21 is positioned at the lower part of the rear part of the batter paste containing barrel 20, the batter paste discharging valve 22 is installed on the batter paste discharging port 21, and the batter paste discharging valve 22 is an electromagnetic/pneumatic valve and is used for controlling the discharging of the batter paste. The first supply conveyance member 5 transfers the batter from the discharge port 21 of the batter supply member 1 onto the heating surface of the first heating member 7; the batter spreading member 9, the first heating member 7, the second heating member 8 and the folding member 10 are arranged in the heat insulation layer 14, the batter spreading mechanism 9 spreads the batter into the wafers under the rotation of the first heating member 7, the first heating member 7 heats the first side of the wafer within a first preset time, the folding member 10 is arranged between the first heating member 7 and the second heating member 8, the wafer is scooped up from the heating surface of the first heating member 7 and turned over to the heating surface of the second heating member 8, the second heating member 8 heats the second side of the wafer within a second preset time, and the folding member 10 folds the heated wafer into a rectangular shape and scoops up from the heating surface of the second heating member 8.
Referring to fig. 1 and 2, the fully automatic cake food processing and manufacturing device disclosed in the embodiment of the present invention further includes: the egg liquid supply member 2 provided in the raw material refrigerating layer 13, referring to fig. 4, the egg liquid supply member 2 includes: the egg liquid discharging device comprises an egg liquid containing bucket 23, an egg liquid discharging port 24 and an egg liquid discharging valve 25, wherein the egg liquid discharging port 24 is positioned at the lower part of the rear part of the egg liquid containing bucket 23, the egg liquid discharging valve 25 is installed on the egg liquid discharging port 24, and the egg liquid discharging valve 25 is an electromagnetic/pneumatic valve and is used for controlling the egg liquid to be discharged. Egg liquid supplied from the egg liquid supply member 2 is transferred to the wafer by the first supply conveyance member 5, and the batter spreading mechanism 9 spreads the egg liquid uniformly on the wafer under the rotation of the first heating member 7.
Further, with reference to fig. 5, the first feed conveyor member 5 comprises: the device comprises a first horizontal sliding table body 26, a first horizontal sliding table mover 27, a first horizontal sliding table driving unit 28, a linear motion unit 29, a swing motion unit 30, a swing motion unit adapter plate 31, a receiving cup 32 and a receiving cup mounting rack 33; a first horizontal sliding table body 26 is mounted on the machine body frame 11, a first horizontal sliding table rotor 27 is mounted on the first horizontal sliding table body 26, a first horizontal sliding table driving unit 28 drives the first horizontal sliding table rotor 27 to horizontally slide on the first horizontal sliding table body 26, a stator of the linear motion unit 29 is vertically mounted on the first horizontal sliding table rotor 27, a stator of the swing motion unit 30 is mounted at the lower end of a swing motion unit adapter plate 31, the other end, far away from the swing motion unit 30, of the swing motion unit adapter plate 31 is fixedly connected with the rotor of the linear motion unit 29, and a material receiving cup 32 is fixedly connected to the rotor of the swing motion unit 30 through a material cup mounting frame 33; the linear motion unit 29 drives the receiving cup 32 to move up and down, and the swing motion unit 30 drives the receiving cup 32 to rotate. In the embodiment of the present invention, the first horizontal sliding table mover 27 has a large stroke so that the first feed conveying member 5 can not only convey the egg liquid but also receive the batter from the batter feed member 1, i.e., the batter feed member 1 and the egg liquid feed member 2 share the first feed conveying member 5, and the first feed conveying member 5 is disposed behind the batter feed member 1 and/or the egg liquid feed member 2.
It should be noted that the first horizontal sliding table driving unit 28 may be a first horizontal sliding table motor 28, the linear motion unit 29 may be a linear cylinder, the swing motion unit 30 may be a swing cylinder, and the swing motion unit adapter plate 3 may be a swing cylinder adapter plate, which is not limited in this embodiment of the present invention.
Referring to fig. 1 and 2, the fully automatic cake food processing and manufacturing device disclosed in the embodiment of the present invention further includes: a flavoring supply member 3, a side dish supply member 4 and a second supply conveying member 6. Preferably, the batter supplying member 1, the egg liquid supplying member 2, the seasoning supplying member 3 and the side dish supplying member 4 are respectively provided with a first module frame 16, a second module frame 17, a third module frame 18 and a fourth module frame 19, and the first module frame 16, the second module frame 17, the third module frame 18 and the fourth module frame 19 are respectively loaded on the body frame 11 through slide rails. Similarly, the insulation layer 14 and the first module frame 16, the second module frame 17, the third module frame 18 and the fourth module frame 19 of the raw material refrigeration layer 13 are respectively provided with a hatch which can be opened to provide a passage for the first feed conveying member 5 and the second feed conveying member 6 to be conveyed up and down.
Further, referring to fig. 6, the seasoning supply member 3 includes: a granular seasoning supply unit 34 provided on the third module frame 18, a crispy supply unit 35 provided in the third module frame 18, and a ketchup supply unit 36 provided at the side of the third module frame 18; the granular seasoning supply assembly 34 includes: a plurality of granular seasoning containers 37, a granular discharging port (not shown) provided behind the granular seasoning containers 37, and a conveyor 38 for outputting granular seasoning; the thin and brittle supply assembly 35 includes: a first linear actuator 41 for stacking a rectangular container 39 with a thin portion, a thin portion push plate 40 at the bottom of the rectangular container 39, and driving the thin portion push plate 40 to push the thin portion out of the rectangular container 39; the ketchup supply assembly 36 includes: a plurality of sauce containers 42, a sauce brush head 43 positioned below the sauce containers 42, and a linear slide table 44 that drives the sauce containers 42 and the sauce brush head 43 up and down.
Further, referring to fig. 7, 8 and 9, the side dish supply member 4 includes: a plurality of side dish containers 44, a star-shaped discharger 45 disposed at a lower position in each side dish container 44, a discharge driving unit 46, and a collector 47 installed under a lower opening of the side dish container 44; the container shell 48 of the dish container 44 is provided with a magnetic clamping groove 49, the magnetic clamping groove 49 is matched with a magnetic buckle 50 on the fourth module frame 19, in addition, a guide rail 105 is added on the fourth module frame 19, a groove 104 is added on the container shell 48 of the dish container 44, the groove 104 is matched and positioned with the guide rail 105, and the discharging driving unit 46 drives the star-shaped discharger 45 to rotate through a driving shaft 51.
It should be noted that the discharging driving unit 46 may be a discharging motor, and the embodiment of the present invention is not limited thereto.
Referring to fig. 1 and 2, the seasoning supply member 3 and the side dish supply member 4 are disposed in the raw material refrigerating layer 13, the seasoning supply member 3 and the side dish supply member 4 share the second supply conveyance member 6, the second supply conveyance member 6 is disposed behind the seasoning supply member 3 and/or the side dish supply member 4, and the seasoning supplied from the seasoning supply member 3 and the side dish supplied from the side dish supply member 4 are transferred onto the wafer through the second supply conveyance member 6. Further, with reference to fig. 10, the second feed conveyor member 6 comprises: a second horizontal sliding table body 52, a second horizontal sliding table mover 53, a second horizontal sliding table driving unit 54, a second linear actuator 55 and a material receiving box 56; second horizontal slip table body 51 is installed on body frame 11, and second horizontal slip table runner 53 is installed to second horizontal slip table body 52 on, and second horizontal slip table drive unit 54 drives second horizontal slip table runner 53 and goes up horizontal slip at second horizontal slip table body 52, and the vertical installation of second linear actuator 55 is on second horizontal slip table runner 53, and second linear actuator 55 drives material receiving box 56 up-and-down motion, and material receiving box 56 includes: the material receiving box comprises a material receiving box fence 57 and a material receiving box bottom plate 58, wherein the material receiving box fence 57 is installed on a rotor of the second linear actuator 55, and the material receiving box bottom plate 58 is telescopically inserted to the bottom of the material receiving box fence 57.
It should be noted that the second horizontal sliding table driving unit 54 may be a second horizontal sliding table motor, and the embodiment of the present invention is not limited thereto.
Further, referring to fig. 11 and 12, the first heating member 7 and the second heating member 8 are flatly mounted on a cross beam in the same plane on the heat insulation layer 14 of the body frame 11, and referring to fig. 2 and 3, each of the first heating member 7 and the second heating member 8 includes: heating plate 59, furnace core 60, thermal-insulating layer 61, drive shaft 62, heating plate drive unit 63 for driving drive shaft 62 to rotate, conductive slip ring 64 coaxially mounted with drive shaft 62, shell 65 and bearing assembly 66. The heating plate 59 is made of food-grade material, preferably food-grade cast iron or food-grade stainless steel. The wick 60 is installed below the heating plate 59, heats the heating plate 59, and then directly heats the food material by the heating plate 59. With the same mounting structure, the heating plate 59 can be replaced by microcrystalline glass with excellent heat resistance, so that the heating mode of the food material is changed from a direct contact heating mode to a combined heating mode of infrared radiation and direct contact heating. The heat insulation layer 61 wraps the side surface and the bottom surface of the furnace core 60 and plays a role in heat insulation. The transmission shaft 62 is mounted at the lower part of the heat insulation layer 61, the bearing assembly 66 comprises an inner ring bearing 67 and an outer ring bearing 68 which are rotatably sleeved, the inner ring bearing 67 is fixedly connected to the outer side of the transmission shaft 62, and the outer ring bearing 68 is fixedly connected to the inner side of the lower part of the shell 65. The conductive slip ring 64 comprises a slip ring 69 and a brush head 70 which are rotatably sleeved, the slip ring 69 is fixedly connected with the outer side of the lower part of the inner ring bearing 67, the brush head 70 is fixedly connected with the inner side of the lower part of the shell 65, and the electrified lead and the temperature measuring wire of the furnace core 60 are electrically conducted with the conductive slip ring 64. The housing 65 extends from the heating plate 59, surrounds the outside of the heat insulating layer 61, the transmission shaft 62 and the conductive slip ring 64, and is formed into a disk shape. The heating panel driving unit 63 drives the transmission shaft 62 to rotate at a lower portion of the transmission shaft 62, and the heating panel 59 is fixedly connected to the transmission shaft 62, so that the heating panel 59 and the transmission shaft 62 rotate in synchronization. It should be noted that the heating plate driving motor unit 63 may be a heating plate driving motor, and the embodiment of the present invention is not limited thereto.
Further, referring to fig. 13, the batter thinning member 9 includes: a first blade bearing assembly 72, a first blade drive unit 73, a second blade bearing assembly 74, a second blade drive unit 75, a blade arm 76, a blade 77 mounted to the distal end of the blade arm 76; the first scraper bearing assembly 72 and the second scraper bearing assembly 74 both comprise stators and movers, the stators of the first scraper bearing assembly 72 are mounted on the machine body frame 11, the stators of the first scraper driving unit 73 are fixedly connected with the stators of the first scraper bearing assembly 72, the movers of the first scraper driving unit 73 and the movers of the first scraper bearing assembly 72 are fixedly connected with the stators of the second scraper bearing assembly 74, the stators of the second scraper driving unit 75 are fixedly connected with the stators of the second scraper bearing assembly 74, and the movers of the second scraper driving unit 75 are fixedly connected with one end, far away from the scraper 77, of the scraper arm 76.
It should be noted that, in the embodiment of the present invention, the first squeegee drive unit 73 may be a first squeegee motor, and the second squeegee drive unit 75 may be a second squeegee drive motor, which is not limited in this respect.
Further, referring to fig. 14, the folding member 10 includes: the dual-rotor sliding table 78, a first mechanical arm assembly 79, a second mechanical arm assembly 80, a first blade 81 and a second blade 82; the double-movable slide table 78 includes: the movable assembly comprises a table body 83, a cover plate 84, a first mover 85, a second mover 86, a first mover driving unit 87 and a second mover driving unit 88, wherein the cover plate 84 is integrally formed on the table body 83, a mover clamping groove 89 is formed between the cover plate and the table body 83, the first mover 85 and the second mover 86 are mounted on the cover plate and clamped in the mover clamping groove 89, the first mover driving unit 87 and the second mover driving unit 88 respectively drive the first mover 85 and the second mover 86 to slide on the cover plate 84, the positions of the first mover 85 and the second mover 86 on the cover plate 84 are controlled, and the first mover 85 and the second mover 86 move independently. The degrees of freedom of the first robot assembly 79 and the second robot assembly 80 are at least two axes, and both the first robot assembly 79 and the second robot assembly 80 include: a first axis system turnover part 90, a first axis system driving unit 91, a second axis system driving unit 92 and a blade clamp 93; the first shafting driving unit 91 of the first mechanical arm assembly 79 and the second mechanical arm assembly 80 is fixedly connected to the first rotor 85 and the second rotor 86 through a first base 94 respectively, a driving shaft of the first shafting driving unit 91 passes through the first base 94 and is fixedly connected with one end of the first shafting overturning piece 90, the second shafting driving unit 92 passes through a second base 95 and is fixedly connected to one end, far away from the first shafting driving unit 91, of the first shafting overturning piece 90, a driving shaft of the second shafting driving unit 92 passes through the second base 95 and is fixedly connected with the blade clamp 93, and the first blade 81 and the second blade 82 are installed on the blade clamp 93 of the first mechanical arm assembly 79 and the second mechanical arm assembly 80 respectively. The first shafting driving unit 91 and the first shafting overturning part 90 form a first overturning shafting, the second shafting driving unit 92 and the blade clamp 93 form a second overturning shafting, the axis of the first overturning shafting is parallel to the movement direction of the first rotor 85 and the second rotor 86, the axis of the second overturning shafting is perpendicular to the movement direction of the first rotor 85 and the second rotor 86, and the rotation range of the first overturning shafting and the second overturning shafting is not less than 180 degrees.
It should be noted that, in the embodiment of the present invention, the first mover driving unit 87 may be a first mover motor, the second mover driving unit 88 may be a second mover motor, the first axis driving unit 91 may be a first axis motor, and the second axis driving unit may be a second axis motor, which is not limited in this respect.
Preferably, referring to fig. 1 and 2, the fully automatic cake food processing and making device disclosed in the embodiment of the present invention further includes: a cleaning member 12, the cleaning member 12 being mounted on the second heating member 8, the cleaning member 12 cleaning and oiling the heating surface of the first heating member 7 and/or the second heating member 8, specifically, referring to fig. 15, the cleaning member 12 includes: a first cleaning bearing assembly 96, a first cleaning drive unit 97, a second cleaning bearing assembly 98, a second cleaning drive unit 99, a cleaning arm 100 and a cleaning head 101 mounted at the end of the cleaning arm 100; the first cleaning bearing assembly 96 and the second cleaning bearing assembly 98 both comprise stators and movers, the stators of the first cleaning bearing assembly 96 are mounted on the machine body frame 11, the stators of the first cleaning driving unit 97 are fixedly connected with the stators of the first cleaning bearing assembly 96, the movers of the first cleaning driving unit 97 and the movers of the first cleaning bearing assembly 96 are fixedly connected with the stators of the second cleaning bearing assembly 98, the stators of the second cleaning driving unit 99 are fixedly connected with the stators of the second cleaning bearing assembly 98, and the movers of the second cleaning driving unit 99 are fixedly connected with one end, far away from the cleaning head 101, of the cleaning arm 100.
It should be noted that, in the embodiment of the present invention, the first cleaning driving unit 97 may be a first cleaning motor, and the second cleaning driving unit 99 may be a second cleaning motor, which is not limited in this respect.
Preferably, the fully automatic cake food processing and making device disclosed by the embodiment of the present invention further comprises: the main controller, the batter supply member 1, the egg liquid supply member 2, the seasoning supply member 3, the side dish supply member 4, the first supply conveying member 5, the second supply conveying member 6, the first heating member 7, the second heating member 8, the batter spreading member 9, the folding member 10 and the cleaning member 12 further comprise a sub-controller, for example, the sub-controller 71 of the first heating member 7 and the second heating member 8 is installed outside the housing 65, the sub-controller 71 is electrically conducted with the power-on lead and the temperature measurement lead of the stove core 60 through the conductive slip ring 64, and simultaneously, the control lead of the heating plate driving unit 63 of the first heating member 7 and the second heating member 8 is in information exchange conduction with the sub-controller 71. The main controller interacts with each sub-controller, and executes instruction issuing and state monitoring, and the sub-controllers of the batter feeding component 1, the egg liquid feeding component 2, the seasoning feeding component 3, the side dish feeding component 4, the first feeding conveying component 5, the second feeding conveying component 6, the first heating component 7, the second heating component 8, the batter spreading component 9, the folding component 10 and the cleaning component 12 execute respective instructions according to time sequence. Preferably, the body frame 11 further includes: a controller layer 15 is located below the thermal insulation layer 14, and the controller layer 15 is used for arranging the above-mentioned overall controller and each sub-controller.
It should be noted that heating plate driving unit 63 may be a heating plate driving motor in the embodiment of the present invention, and the embodiment of the present invention is not limited to this. According to the embodiment of the invention, the two surfaces of the wafer are heated by respectively setting the heating time through the double heating components, the batter spreading component is close to the heating surface of the first heating component, the batter is spread into the wafer under the rotation of the first heating component, and the wafer is transferred between the heating surfaces of the first heating component and the second heating component through the folding component, so that the full automation of spreading the wafer is realized, the manual operation is replaced, the labor cost is effectively reduced, the operation can be carried out for 24 hours, and safe, sanitary, convenient and quick delicious food is provided for customers all day.
In order to realize the full automation of the pancake spreading and replace the manual operation of the pancake spreading, the embodiment of the invention also discloses a pancake processing and manufacturing method which corresponds to the full-automatic pancake food processing and manufacturing device disclosed above.
The embodiment of the invention discloses a method for processing and manufacturing a thin pancake, which comprises the following steps: arranging a raw material refrigerating layer 13 and a heat insulating layer 14 positioned below the raw material refrigerating layer 13 on the machine body frame 11; the batter supply member 1, the egg liquid supply member 2, the seasoning supply member 3, the side dish supply member 4, the first supply conveying member 5 and the second supply conveying member 6 are accommodated in the raw material refrigerating layer 13 of the body frame 11, and the cleaning member 12, the batter spreading member 9, the first heating member 7, the second heating member 8 and the folding member 10 are accommodated in the heat insulating layer 14 of the body frame 11; the cleaning component 12 is controlled to clean and oil the heating surface of the first heating component 7 and/or the second heating component 8; controlling the batter supply member 1 to supply the batter and controlling the first supply conveying member 5 to transfer the batter from the discharge port of the batter supply member 1 onto the heating surface of the first heating member 7; controlling the batter spreading member 9 to approach the heating surface of the first heating member 7, and spreading the batter into a wafer while the first heating member 7 is rotating; controlling a first heating member 7 to heat a first side of the wafer for a first preset time; in the process of heating the first side of the thin pancake, the egg liquid supply member 2 is controlled to supply egg liquid, the first supply conveying member 5 is controlled to transfer the egg liquid to the thin pancake, and the batter spreading mechanism 9 is controlled to spread the egg liquid on the thin pancake uniformly under the rotation of the first heating member 7; controlling the folding member 10 to scoop up the wafer from the heating surface of the first heating member 7 and turn it over to the heating surface of the second heating member 8; controlling the second heating means 8 to heat the second side of the wafer for a second predetermined time; controlling the seasoning supply member 3 and the side dish supply member 4 to respectively supply seasonings and side dishes during the heating process of the second side of the thin pancake, and controlling the second supply conveying member 6 to transfer the seasonings and the side dishes to the thin pancake; and controlling the folding member 10 to fold the heated wafer into a rectangular shape and scoop up from the heating surface of the second heating member 8.
Specifically, the working process of the cleaning member 12 is: the first cleaning driving unit 97 and the second cleaning driving unit 99 work in cooperation so that the cleaning head 101 at the tip of the cleaning arm 100 abuts against the heating plate 59 of the first heating member 7 and/or the second heating member 8, then the heating plate 59 of the first heating member 7 and/or the second heating member 8 starts to rotate, and the cleaning head 101 cleans and oils the heating plate 59.
The working process of the batter spreading member 9 is: the first scraper driving unit 73 and the second scraper driving unit 75 are rotated in cooperation so that the scraper 77 at the end of the scraper arm 76 is positioned above the heating pan 59, the lower portion of the scraper 77 is parallel to and spaced from the heating pan 59, the heating pan 59 starts to rotate after the batter is fed onto the heating pan 59, the batter rotates along with the heating pan 59, and the batter is uniformly distributed on the heating pan 59 under the blocking action of the scraper 77 and forms a thin pancake after being heated for a while.
The batter supply member 1 and the egg liquid supply member 2 have the same feeding process, and the discharging of the batter and the egg liquid is controlled by controlling the opening of the batter discharging valve 22 and the opening of the egg liquid discharging valve 25. The work process of transferring batter and egg liquid by the first feed transfer means 5 is: in an initial state, the cup opening of the receiving cup 32 faces upwards, the mover of the linear motion unit 29 is located at the uppermost position, after a work instruction arrives, the first horizontal sliding table driving unit 28 drives the first horizontal sliding table mover 27 to move to a position for receiving batter or egg liquid, so that the receiving cup 32 is aligned with a batter output port of the batter supply member 1 or an egg liquid output port of the egg liquid supply member 2, after receiving batter or egg liquid, the first horizontal sliding table mover 27 moves to a position aligned with the heating plate 59 of the first heating member 7, the mover of the linear motion unit 29 moves downwards, so that the receiving cup 32 is located at the upper part of the heating plate 59 of the first heating member 7, the swing motion unit 30 rotates, so that the cup opening of the receiving cup 32 rotates downwards, and materials in the receiving cup 32 are poured onto the heating plate 59 of the first heating member 7.
The working process of the first heating member 7 and the second heating member 8 is as follows: the furnace core 60 is electrified to heat the heating plate 59, the heating plate 59 is used for heating food materials in a direct contact mode and/or infrared radiation mode according to preset time, the heating plate driving unit 63 drives the transmission shaft 62 to rotate while heating, the transmission shaft 62 is driven to drive the heating plate 59 and the furnace core 60 to rotate, the furnace core 60 is powered through the conductive sliding ring 64 in the rotating process, and meanwhile the heating temperature of the heating plate 59 is monitored through the electrically conducted temperature measuring line.
The working process of seasoning feeding is as follows: the drive conveyor 38 begins to rotate to output the material from the particulate seasoning container 37. The thin crisp supply working process comprises the following steps: the crisps are stored in a stacked manner in the rectangular container 39 of the crisps supply assembly 35, and the mover of the first linear actuator 41 slides to drive the crisps push plate 40 to move, so that the crisps in the rectangular container 39 are pushed out one by one. The sauce supply process comprises the following steps: the mover of the linear slide table 44 slides down, causing the sauce brush head 43 to move over and contact the wafer; the sauce brush head 43 is started to work, the sauce in the sauce container 42 is extruded out, and when the sauce output time reaches a set value, the sauce brush head 43 stops working to finish the sauce supply process.
The operation of delivering the crisps and particulate seasoning by the second feed delivery member 6 is: when the mobile of the second linear actuator 55 is located at the uppermost position in the initial state, after the working instruction is reached, the second horizontal sliding table driving unit 54 drives the second horizontal sliding table mobile 53 to move to the position for receiving the thin and crisp seasoning particles, so that the material receiving box 56 moves to the position below the discharging position of the thin and crisp push plate 40; after receiving the crisps, the second horizontal sliding table mover 53 moves to a position aligned with the heating disc 59 of the second heating component 8, the mover of the second linear actuator 55 moves downwards, so that the material receiving box 56 is positioned at the upper part of the furnace disc, the material receiving box bottom plate 58 is opened, the crisps fall onto the thin cakes on the surface of the furnace disc from the material receiving box, and the crisps conveying process is completed. The particulate seasoning may be sprinkled directly onto the wafer and then transferred to the wafer through the second feed transfer member 6 along with the wafer.
The vegetable feeding working process is as follows: the discharging driving unit 46 drives the star-shaped discharger 45 to rotate through the driving shaft 51, and the side dishes in the side dish container 44 are discharged from the lower opening and collected into the material receiving box 56 through the collector 47. The work process of conveying the side dishes by the second feed conveyor means 6 is: in an initial state, the mover of the second linear actuator 55 is located at the uppermost position, and after a working instruction arrives, the second horizontal sliding table driving unit 54 drives the second horizontal sliding table mover 53 to move to a position below the discharge port of the collector 47; after the matched dishes are received, the second horizontal sliding table rotor 53 moves to the position aligned with the heating disc 59 of the second heating component 8, the rotor of the second linear actuator 55 moves downwards, so that the material receiving box 56 is positioned at the upper part of the stove disc, the material receiving box bottom plate 58 is opened, the thin matched dishes fall onto the thin pancake on the surface of the stove disc from the material receiving box, and the matched dish conveying process is completed. The particulate seasoning may also be sprinkled directly onto the side dish and then transferred to the wafer together with the side dish by the second supply conveyor means 6.
Referring to fig. 16(a) - (e), the operation of the folding member 10 is: the double-rotor sliding table 78, the first mechanical arm assembly 79 and the second mechanical arm assembly 80 cooperate to move the first blade 81 and the second blade 82 at both sides of the heating plate 59 in a horizontal posture, and then the first rotor 85 and the second rotor 86 move towards the middle, so that the first blade 81 and the second blade 82 both move towards the center of the heating plate 59 in a state of being in close contact with the surface of the heating plate 59, the first blade 81 and the second blade 82 enter the lower part of the wafer 102, then the first turning axes of the first mechanical arm assembly 79 and the second mechanical arm assembly 80 move synchronously, the two heating plates 59 are arranged symmetrically with respect to the central vertical plane of the movement lines of the first rotor 85 and the second rotor 86, therefore the first turning axes of the first mechanical arm assembly 79 and the second mechanical arm assembly 80 swing synchronously, so that the first blade 81 and the second blade 82 lift the wafer 102 to move above the heating plate 59 of the second heating member 8 and fall on the heating plate 59, the upwardly facing surface of wafer 102 on heating plate 59 of first heating member 7 at this time abuts against heating plate 59 of second heating member 8; controlling the seasoning supply member 3 and the side dish supply member 4 to supply the seasoning and the side dish 103, respectively, and controlling the second supply conveying member 6 to transfer the seasoning and the side dish 103 to the wafer 102 during the heating of the second side of the wafer 102; after the second side of wafer 102 is heated, first blade 81 and second blade 82 are moved between wafer 102 and heating plate 59, then first mechanical arm assembly 79 and the second turnover shaft of second mechanical arm assembly 80 are synchronously rotated to drive first blade 81 and second blade 82 to move so that wafer 102 is folded from two sides to the middle, heating plate 59 is rotated 90 degrees, and first blade 81 and second blade 82 are driven again to move so that wafer 102 is folded from two sides to the middle, so that wafer 102 is folded towards center side dish 103 to be rectangular.
Referring to fig. 17, a control process between the master controller and each sub-controller disclosed in the embodiment of the present invention is as follows: the communication bus between the master controller and each sub-controller adopts common industrial field bus protocols (such as RS32/485, CAN, Ethernet and other protocols) to realize data interactive communication between the master controller and each sub-controller. Each sub-controller independently completes control of one functional component of the batter supply component 1, the egg liquid supply component 2, the seasoning supply component 3, the side dish supply component 4, the first supply conveying component 5, the second supply conveying component 6, the first heating component 7, the second heating component 8, the batter spreading component 9, the turning component 10 and the cleaning component 12, the controller collects working information of the functional components and sends the working information to a communication bus of the master controller, and each sub-controller receives instructions from the bus to control the execution component to complete production tasks; the working information is transmitted back to the monitoring data by the sensing module on each component comprising one or more sensors, the sensors are arranged at each node in each component, the running state of each component is monitored on line, and the monitoring data is transmitted back according to the instruction of the master controller.
In addition, the invention also provides a pancake vending machine which comprises the full-automatic pancake food processing and manufacturing device.
Compared with the prior art, the thin pancake vending machine provided by the embodiment of the invention can be a cabinet type thin pancake vending machine with full-automatic operation capability. Can arrange it in places such as station, airport, community, office garden, can be connected with high in the clouds management platform through wireless or wired network, realize online management and state monitoring, the operation flow is digital, and data can be traceed back, and the pancakes are made and are sold the process and whole need not artifical supplementary. And the temperature and time of the heating process of the wafer can be adjusted according to the order information, the operation can be carried out for 24 hours, and safe, sanitary, convenient and quick delicious food is provided for customers all day long.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A full-automatic cake food processing and making device is characterized in that the device comprises: a batter supply member, a first supply conveying member disposed behind the batter supply member, a batter thinning member, a first heating member, a second heating member, a folding member, and a body frame; the body frame includes: the raw material refrigeration layer and the heat insulation layer are positioned below the raw material refrigeration layer; the batter supply member and the first supply conveying member are arranged on the raw material refrigerating layer, and the first supply conveying member conveys the batter from the discharge port of the batter supply member to the heating surface of the first heating member; the batter spreading mechanism spreads the batter into the pancake under the rotation of the first heating member, the first heating member heats a first surface of the pancake within a first preset time, the turnover member is arranged between the first heating member and the second heating member, the pancake is shoveled from the heating surface of the first heating member and turned over to the heating surface of the second heating member, the second heating member heats a second surface of the pancake within a second preset time, and the turnover member folds the heated pancake into a rectangular shape and shovels the heated pancake from the heating surface of the second heating member.
2. The fully automatic device for processing and making pie-shaped food as claimed in claim 1, wherein the device further comprises: egg liquid supply members provided in the raw material refrigerating layer, the egg liquid supplied by the egg liquid supply members being transferred onto the wafers by the first supply conveying members, the batter spreading mechanism spreading the egg liquid evenly on the wafers under rotation of the first heating members; the first feed conveyor member comprises: the device comprises a first horizontal sliding table body, a first horizontal sliding table rotor, a first horizontal sliding table driving unit, a linear motion unit, a swing motion unit adapter plate, a receiving cup and a material cup mounting frame; the first horizontal sliding table body is mounted on the machine body frame, the first horizontal sliding table rotor is mounted on the first horizontal sliding table body, the first horizontal sliding table driving unit drives the first horizontal sliding table rotor to horizontally slide on the first horizontal sliding table body, the stator of the linear motion unit is vertically mounted on the first horizontal sliding table rotor, the stator of the swing motion unit is mounted at the lower end of the swing motion unit adapter plate, the other end, far away from the swing motion unit, of the swing motion unit adapter plate is fixedly connected with the rotor of the linear motion unit, and the material receiving cup is fixedly connected to the rotor of the swing motion unit through the material cup mounting frame; the linear motion unit drives the receiving cup to move up and down, and the swing motion unit drives the receiving cup to rotate.
3. The fully automatic device for processing and making pie-shaped food as claimed in claim 2, wherein the device further comprises: a seasoning supply member, a side dish supply member and a second supply conveying member, the seasoning supply member and the side dish supply member being disposed in the raw material refrigerating layer, the second supply conveying member being disposed behind the seasoning supply member, the seasoning supplied by the seasoning supply member and the side dish supplied by the side dish supply member being transferred onto the wafer via the second supply conveying member; the second feed conveyor member comprises: the second horizontal sliding table body, the second horizontal sliding table rotor, the second horizontal sliding table driving unit, the second linear actuator and the material receiving box are arranged on the base; the second horizontal sliding table body is installed on the body frame, second horizontal sliding table active cell install extremely on the second horizontal sliding table body, the drive of second horizontal sliding table drive unit the second horizontal sliding table active cell is in horizontal slip on the second horizontal sliding table body, the vertical installation of second linear actuator is in on the second horizontal sliding table active cell, second linear actuator drives material receiving box up-and-down motion, material receiving box includes: the material receiving box fence is mounted on a rotor of the second linear actuator, and the material receiving box bottom plate is telescopically inserted to the bottom of the material receiving box fence.
4. The fully automatic cake-like food processing and making device according to claim 3, wherein said batter feeding member, said egg liquid feeding member, said seasoning feeding member and said side dish feeding member are respectively provided with a first module frame, a second module frame, a third module frame and a fourth module frame, and said first module frame, said second module frame, said third module frame and said fourth module frame are respectively loaded on said body frame by means of a slide rail.
5. The fully automatic pie-shaped food processing and making device according to claim 4, wherein the seasoning supply member comprises: a granular seasoning supply assembly disposed on the third module frame, a crispy supply assembly disposed within the third module frame, and a ketchup supply assembly disposed at a side of the third module frame; the granular seasoning supply assembly comprises: the granular seasoning device comprises a plurality of granular seasoning containers, a granular discharging port arranged behind the granular seasoning containers and a conveyor for outputting granular seasoning; the thin crisp feed assembly comprises: the device comprises a first linear actuator, a second linear actuator and a control unit, wherein the first linear actuator is used for stacking a rectangular thin and brittle container, a thin and brittle push plate is positioned at the bottom of the rectangular container, and the first linear actuator drives the thin and brittle push plate to push the thin and brittle container out of the rectangular container; the ketchup supply assembly includes: a plurality of sauce material container, be located sauce material brush head and drive below the sauce material container with the sharp slip table that the sauce material brush head reciprocated.
6. The fully automatic device for processing and making pie-shaped food as claimed in claim 4, wherein the dish supplying member comprises: the automatic vegetable distribution device comprises a plurality of vegetable distribution containers, a star-shaped discharger arranged at the lower part in each vegetable distribution container, a discharge driving unit for driving the star-shaped discharger to rotate, and a collector arranged below an opening at the lower part of each vegetable distribution container; and a container shell of the dish distribution container is provided with a magnetic clamping groove, and the magnetic clamping groove is matched with the magnetic buckle on the fourth module frame.
7. The fully automatic device for processing and making cake-like food as claimed in any one of claims 1 to 6, further comprising: and the cleaning member is arranged above the second heating member and is used for cleaning and oiling the heating surface of the first heating member and/or the second heating member.
8. The fully automatic device for processing and making pie-shaped food as claimed in claim 7, wherein the device further comprises: a master controller, said batter supply member, said egg liquid supply member, said seasoning supply member, said side dish supply member, said first supply conveyance member, said second supply conveyance member, said first heating member, said second heating member, said batter spreading member, said folding member, and said cleaning member further comprising a sub-controller, the main controller interacts with each sub-controller, executes instruction issuing and state monitoring, and the sub-controllers of the batter supply member, the egg liquid supply member, the seasoning supply member, the side dish supply member, the first supply conveying member, the second supply conveying member, the first heating member, the second heating member, the batter spreading member, the turnover member and the cleaning member execute respective instructions according to time sequence.
9. A full-automatic cake food processing and making method is characterized by comprising the following steps:
arranging a raw material refrigerating layer and a heat insulating layer below the raw material refrigerating layer on a machine body frame;
the machine body comprises a machine body frame, a raw material refrigerating layer, a cleaning component, a batter spreading component, a first heating component, a second heating component and a folding component, wherein the raw material refrigerating layer of the machine body frame is used for accommodating the batter feeding component, the egg liquid feeding component, the seasoning feeding component, the side dish feeding component, the first feeding conveying component and the second feeding conveying component;
controlling the cleaning component to clean and oil the heating surface of the first heating component and/or the second heating component;
controlling the batter supply member to supply the batter and controlling the first supply conveying member to convey the batter from the discharge port of the batter supply member to the heating surface of the first heating member;
controlling the batter spreading member to approach the heating surface of the first heating member, and spreading the batter into a wafer while the first heating member is rotating;
controlling a first heating member to heat a first side of the wafer within a first preset time;
controlling an egg liquid supply member to supply egg liquid, controlling a first supply conveying member to transfer the egg liquid to the thin pancake, and controlling a batter spreading mechanism to spread the egg liquid on the thin pancake under the rotation of the first heating member in the process of heating the first side of the thin pancake;
controlling a folding member to scoop up the wafer from the heating surface of the first heating member and turn the wafer to the heating surface of the second heating member;
controlling a second heating means to heat a second side of the wafer for a second predetermined time;
controlling a seasoning supply member and an auxiliary dish supply member to supply seasoning and auxiliary dish respectively during heating of the second side of the wafer, and controlling the second supply conveying member to transfer the seasoning and auxiliary dish onto the wafer; and
and controlling the turnover member to fold the heated wafer into a rectangular shape and scoop up the wafer from the heating surface of the second heating member.
10. A fully automatic cake food vending machine, characterized in that it comprises a fully automatic cake food processing and manufacturing device as claimed in any one of claims 1 to 8.
CN202010360949.8A 2020-04-30 2020-04-30 Full-automatic cake food processing and manufacturing device, manufacturing method and vending machine Active CN111513092B (en)

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CN112956502A (en) * 2021-03-29 2021-06-15 江南大学 Self-service pancake fruit making and selling machine and pancake fruit manufacturing method

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Publication number Priority date Publication date Assignee Title
CN112053509A (en) * 2020-09-15 2020-12-08 湖南文理学院 Vending machine and vending method for cupcakes
CN112053509B (en) * 2020-09-15 2021-10-26 湖南文理学院 Vending machine and vending method for cupcakes
CN112956502A (en) * 2021-03-29 2021-06-15 江南大学 Self-service pancake fruit making and selling machine and pancake fruit manufacturing method

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