CN111501181B - Flat knitting machine structure with changeable nozzle - Google Patents

Flat knitting machine structure with changeable nozzle Download PDF

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Publication number
CN111501181B
CN111501181B CN201910090789.7A CN201910090789A CN111501181B CN 111501181 B CN111501181 B CN 111501181B CN 201910090789 A CN201910090789 A CN 201910090789A CN 111501181 B CN111501181 B CN 111501181B
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China
Prior art keywords
needle
knitting
section
butt
cam
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CN201910090789.7A
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Chinese (zh)
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CN111501181A (en
Inventor
林裕盛
李志强
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Pai Lung Machinery Mill Co Ltd
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Pai Lung Machinery Mill Co Ltd
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Priority to CN201910090789.7A priority Critical patent/CN111501181B/en
Publication of CN111501181A publication Critical patent/CN111501181A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32Cam systems or assemblies for operating knitting instruments
    • D04B15/36Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
    • D04B15/362Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines with two needle beds in V-formation
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/10Needle beds

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

A flat knitting machine structure with a variable nozzle comprises two needle beds and two cam systems arranged opposite to one of the two needle beds respectively, each needle bed is provided with a plurality of knitting needles and a plurality of crown gear pieces arranged corresponding to one of the knitting needles respectively, each knitting needle is provided with a needle butt, each crown gear piece is provided with a control butt arranged on the same side of the needle butt, the two needle beds are arranged at intervals, the facing crown gear pieces define a nozzle, and the distance of the nozzle is equal to the distance between the two facing crown gear pieces. Each cam system is provided with a knitting needle cam for providing the insertion of the needle butts and guiding each knitting needle to advance a knitting stroke towards the nozzle opening and a pinion cam for providing the insertion of the control butts, and the pinion cam is controlled to have a displacement stroke for driving the pinion cams to change the size of the nozzle opening.

Description

Flat knitting machine structure with changeable nozzle
Technical Field
The invention relates to a flat knitting machine structure, in particular to a flat knitting machine structure with movable top tooth sheets and changeable nozzle size.
Background
The knitting of current variable thickness dimensional fabrics is commonly accomplished using warp knitting machines, as disclosed in patents CN 102704180A, CN 102978823A, CN 105220347a and the like.
However, the problem with current flat knitting machines that do not weave the aforementioned fabric is that the mouth of the machine is defined by the fixed crown, resulting in a flat knitting machine that can only weave a single thickness of fabric.
Disclosure of Invention
The invention mainly aims to solve the application problem derived from the unchanged nozzle of the existing flat knitting machine.
To achieve the above object, the present invention provides a structure of a flat knitting machine with a variable nozzle, comprising two needle beds and two cam systems respectively arranged facing one of the needle beds, each needle bed respectively having a plurality of knitting needles and a plurality of crown gear pieces respectively arranged corresponding to one of the knitting needles, each knitting needle having a needle butt, each crown gear piece having a control butt arranged on the same side as each needle butt, the two needle beds being arranged at intervals to define a nozzle with the facing crown gear pieces, the distance of the nozzle being equal to the distance between the facing crown gear pieces, each knitting needle defining a knitting needle extension line, each needle butt being respectively located on one of the knitting needle extension lines, each control butt being respectively located on the knitting needle extension line correspondingly arranged one of the knitting needles, each crown gear piece having an extension section formed with the control butt and a bending section connected with the extension section, And a loop segment connecting the bending segment and juxtaposed to the front edge of one of the knitting needles. Each cam system is provided with a knitting needle cam for providing the insertion of the needle butts and guiding each knitting needle to advance a knitting stroke towards the nozzle opening and a pinion cam for providing the insertion of the control butts, and the pinion cam is controlled to have a displacement stroke for driving the pinion cams to change the size of the nozzle opening.
In one embodiment, each of the plurality of antenna blades has a knock-off wire mounting hole in the ring segment and at least one retaining wire mounting hole in the extension segment.
In one embodiment, each needle bed has a plurality of sliding grooves respectively arranged on a needle bed seat, and each top tooth plate has a bottom part which is positioned on the suspension ring section and slides in the sliding groove when the top tooth plate moves at the mountain angle for the displacement stroke.
In one embodiment, each of the corner angles of the tooth plate has a first connecting section, a straight section connected to the first connecting section, and a second connecting section connected to the straight section, the first connecting section and the second connecting section respectively taper towards the straight section, and the size of the straight section is not changed.
In one embodiment, each of the plurality of corner systems is disposed on a side of one of the plurality of corner systems facing the nozzle.
As disclosed in the above summary of the invention, compared with the prior art, the present invention has the following features: the cam system in the flat knitting machine structure comprises the top tooth piece cam, so that the top tooth piece can move according to knitting requirements, the nozzle of the flat knitting machine structure can be changed, and a three-dimensional fabric with different thicknesses can be woven.
Drawings
Fig. 1 is a schematic structural view of a flat knitting machine according to an embodiment of the present invention.
FIG. 2 is a schematic view showing the structure of a part of a needle holder when the mouth is small according to an embodiment of the present invention.
FIG. 3 is a schematic view showing the structure of a needle bed portion in the case of a large nozzle according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a zenith plate according to an embodiment of the present invention.
Fig. 5 is a schematic view showing the structural relationship between the pick and the knitting needle according to an embodiment of the present invention.
Fig. 6 is a partially enlarged schematic view showing the structural relationship between the pick and the knitting needle according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a hill corner system according to an embodiment of the present invention.
Fig. 8 is a schematic view of an implementation of the hill-corner system according to an embodiment of the invention.
Fig. 9 is a schematic view of a variable thickness three-dimensional fabric.
Detailed Description
The present invention is described in detail and technical content with reference to the accompanying drawings, wherein:
referring to fig. 1 and 9, the present invention provides a flat knitting machine structure 100, in which the size of a nozzle 10 can be changed according to the weaving requirement during the weaving process of the flat knitting machine structure 100, so as to change the thickness of a three-dimensional Fabric 90(Spacer Fabric) during the weaving process of the three-dimensional Fabric 90. The flat knitting machine structure 100 includes two needle beds 11, 12 and two cam systems 13 or 14 disposed facing one of the needle beds 11 or 12, respectively. Wherein, the two needle beds 11, 12 are the front needle bed and the back needle bed in the present industry, the two needle beds 11, 12 are respectively disposed at an inclined angle, and the two needle beds 11, 12 are disposed at intervals to form a gap therebetween. Each needle bed 11 has a plurality of knitting needles 15 and a plurality of top plates 16 respectively corresponding to one knitting needle 15, the top plates 16 are non-sinkers, the top plates 16 are designed to be movable, but the top plates 16 do not move when one knitting needle 15 corresponding to the one knitting needle 15 is moved. Moreover, the mouth 10 of the invention is delimited by the facing crown pieces 16 of the two needle beds 11, 12, the distance of the mouth 10 being equal to the distance between the facing crown pieces 16 (indicated by 101 in the figure). Referring to fig. 3 to 6, each knitting needle 15 has a butt 151, and each pick 16 has a control butt 161 disposed on the same side as each butt 151. Furthermore, the present invention makes each of the pick 16 overlap with one of the knitting needles 15 correspondingly, the butt 151 is disposed on a side of the knitting needle 15 away from a needle bed seat 17, and the control butt 161 is disposed on a side of the pick 16 away from the needle bed seat 17. Referring to fig. 6, each of the knitting needles 15 of the present invention defines a needle extension 152, the butt 151 of the knitting needle 15 is located on the needle extension 152, and the control butt 161 of the crown gear 16 corresponding to the knitting needle 15 is also located on the needle extension 152. Furthermore, in order to make the control butt 161 and the needle butt 151 located on the same needle extension 152, the length of each of the crown gear pieces 16 is shorter than the total length of the knitting needle 15.
Referring to fig. 4 and 6, in one embodiment, the crown plate 16 has an extension 162 formed with the control heel 161, a bending section 163 connected to the extension 162, and a hooking ring section 164 connected to the bending section 163 and juxtaposed to the front edge of one of the knitting needles 15. Furthermore, the extension 162 is overlapped above the knitting needle 15, and the bending section 163 makes the hanging ring section 164 and the extension 162 located on different extension lines, and makes the hanging ring section 164 parallel to the knitting needle 15 for hanging ring when the knitting needle 15 is operated. Furthermore, each of the plurality of antenna blades 16 further has a knock-out wire mounting hole 165 located in the hanging ring section 164 and at least one restraining wire mounting hole 166 located in the extending section 164. Referring to fig. 5 and 6, in one embodiment, the crown plate 16 is implemented in the suspension ring section 164 with two different thicknesses, and further, the thickness of the crown plate 16 in the suspension ring section 164 can be implemented with a smaller thickness than other portions, as shown in fig. 6. Referring to fig. 2 and 4, each needle bed 11 has a plurality of sliding slots 171 respectively formed on the needle bed base 17, and each top plate 16 has a bottom 167 located on the suspension loop section 164 and disposed in the sliding slot 171.
Referring to fig. 2, 7 and 8, on the other hand, each cam system 13 or 14 is disposed facing one of the needle beds 11 or 12, and each cam system 13 or 14 has a knitting needle cam 131 for receiving the needle butts 151 and a one-day tooth cam 132 for receiving the control butts 161. Each needle cam 131 and each of the top plate cams 132 may be formed of at least one cam unit, and the needle cam 131 has a continuous cam portion and a continuous valley portion, so that the butt 151 disposed therein advances a knitting stroke 153 toward the nozzle 10 when each cam system 13 or 14 operates. Moreover, in an embodiment, each of the top tooth plate corners 132 has a first connecting section 134, a straight section 135 connected to the first connecting section 134, and a second connecting section 136 connected to the straight section 135, wherein the first connecting section 134 and the second connecting section 136 respectively taper toward the straight section 135, and the size of the straight section 135 is not changed. Further, the first and second lead segments 134, 136 are tapered in order to securely guide the control heels 161 after the displacement of the zenith tooth angle 132. Furthermore, each of the roof tooth piece angles 132 is disposed on one of the angle systems 13 or 14 facing the nozzle 10.
In summary, the Tianqi piece peak 132 of the present invention determines the position of each Tianqi piece 16, and thus changes the size of the nozzle 10, the Tianqi piece peak 132 does not have the peak portion and the valley portion with obvious fluctuation like the knitting needle peak 131, the Tianqi piece peak 132 is used to guide the position of each Tianqi piece 16 to be mostly straight, but the Tianqi piece peak 132 of the present invention is controlled to have a displacement stroke 133, in the displacement stroke 133, the Tianqi piece peak 132 performs a one-dimensional motion relative to a peak bearing 137, and simultaneously drives each Tianqi piece 16 to displace, so as to change the position of each Tianqi piece 16, and change the size of the nozzle 10, and the displacement of the Tianqi piece peak 132 is as shown in fig. 2 and 3.
In summary, each of the Tianchi blade mountain angles 132 of the present invention may further be connected to a moving mechanism, the moving mechanism may drive the Tianchi blade mountain angle 132 to move the displacement stroke 133 according to a received control signal, and the generation of the control signal may be set based on a program. Therefore, in the process of weaving the three-dimensional fabric 90, the thickness of the three-dimensional fabric 90 is changed, and further, the three-dimensional fabric 90 can generate an out-of-plane concave-convex structure.
List of reference numerals
100 flat knitting machine structure
10 mouth
101 pitch
11. 12 needle bed
13 mountain corner system
131 knitting needle cam
Corner of 132 Tian tooth piece
133 displacement stroke
134 first lead section
135 straight section
136 second lead-in section
137 mountain corner bearing
14 mountain corner system
15 knitting needle
151 needle butt
152 needle extension line
153 knitting stroke
16-day tooth sheet
161 control heel
162 extension
163 bending section
164 segment of hanging ring
165 steel wire mounting hole of ring-off
166 limit steel wire mounting hole
167 bottom
17 needle bed seat
171 sliding chute
90-dimensional fabric

Claims (5)

1. A flat knitting machine structure with a variable nozzle is characterized by comprising:
two needle beds respectively provided with a plurality of knitting needles and a plurality of crown gear pieces, wherein one crown gear piece is respectively and correspondingly provided with one knitting needle, each knitting needle is provided with a needle butt, each crown gear piece is provided with a control butt arranged on the same side of each needle butt, the two needle beds are arranged at intervals, the opposite top tooth plates define a mouth, the distance of the mouth is equal to the distance between the opposite top tooth plates, each knitting needle defines a knitting needle extension line, each needle butt is respectively positioned on one knitting needle extension line, each control butt is respectively positioned on the knitting needle extension line correspondingly provided with one knitting needle, and each top tooth plate is provided with an extension section formed with the control butt, a bending section connected with the extension section and a hanging ring section connected with the bending section and juxtaposed with the front edge of one knitting needle; and
two cam systems, each of which is arranged facing one of the needle beds, each of which has a knitting needle cam for providing the butt insertion and guiding each of the knitting needles to make a knitting stroke toward the nozzle opening and a pick cam for providing the control butt insertion, the pick cam being controlled to have a displacement stroke for driving the pick to change the size of the nozzle opening.
2. The structure of claim 1 wherein each of the plurality of crown bars has a knock-out wire mounting hole in the loop segment and at least one retaining wire mounting hole in the extension segment.
3. The flatbed knitting machine structure of claim 2, wherein each of the needle beds has a plurality of slide grooves provided on a needle bed base, respectively, and each of the top hat pieces has a bottom portion located in the loop hanging section and sliding in the slide groove when the top hat piece is angularly advanced by the displacement stroke.
4. The flatbed knitting machine structure as claimed in claim 1, wherein each of the plurality of the knitting head pieces has a first connecting section, a straight section connecting the first connecting section, and a second connecting section connecting the straight section, the first connecting section and the second connecting section being respectively tapered toward the straight section, and the straight section being constant in size.
5. The flatbed knitting machine structure as claimed in claim 1 or 4, wherein each of the plurality of the horn system is provided on a side of one of the plurality of the horn systems facing the nozzle.
CN201910090789.7A 2019-01-30 2019-01-30 Flat knitting machine structure with changeable nozzle Active CN111501181B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910090789.7A CN111501181B (en) 2019-01-30 2019-01-30 Flat knitting machine structure with changeable nozzle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910090789.7A CN111501181B (en) 2019-01-30 2019-01-30 Flat knitting machine structure with changeable nozzle

Publications (2)

Publication Number Publication Date
CN111501181A CN111501181A (en) 2020-08-07
CN111501181B true CN111501181B (en) 2021-07-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910090789.7A Active CN111501181B (en) 2019-01-30 2019-01-30 Flat knitting machine structure with changeable nozzle

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4030161A1 (en) * 1990-09-24 1992-03-26 Stoll & Co H Knitted take-off device for flat knitting machines
JP2694626B2 (en) * 1991-09-17 1997-12-24 株式会社島精機製作所 Flat knitting machine
CN1263913C (en) * 2000-12-04 2006-07-12 株式会社岛精机制作所 Flatbed knitting machine
CN106192189A (en) * 2016-09-19 2016-12-07 江南大学 There is the weaving method of the warp-knitted spacer fabric of different-thickness
CN109056174B (en) * 2018-08-30 2020-04-28 浙江丰帆数控机械有限公司 Flat knitting machine

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Address after: No. 8, Dingping Road, Ruifang District, Xinbei City, Taiwan, China

Patentee after: PAI LUNG MACHINARY MILL Co.,Ltd.

Address before: No. 8, Dingping Road, Ruifang District, Xinbei City, Taiwan, China

Patentee before: PAI LUNG MACHINARY MILL Co.,Ltd.

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