CN111496956B

CN111496956B - Production method and production equipment of bamboo sheet

Info

Publication number: CN111496956B
Application number: CN202010324109.6A
Authority: CN
Inventors: 黎志生
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-04-22
Filing date: 2020-04-22
Publication date: 2022-02-08
Anticipated expiration: 2040-04-22
Also published as: CN111496956A

Abstract

The invention discloses a production method and production equipment of a bamboo sheet, wherein the production method of the bamboo sheet comprises the following steps: step 1: processing the raw bamboo into raw bamboo boards; step 2: processing the original bamboo boards to form a blank; and step 3: gluing the bamboo blank to form a bamboo square (a bamboo thick plate); and 4, step 4: slicing into thin bamboo sheets; the production facility of bamboo sheet metal, including support frame, electric telescopic handle, servo motor and planer tool blade, the mid-mounting of support frame has the loading board, the below of mounting panel is provided with preceding compression roller, the spread groove has been seted up to the inside of connecting plate, the right-hand member at the mounting panel is fixed to the mounting bracket. The production method and the production equipment of the bamboo thin plate can ensure the stability of the bamboo thick plate, are convenient to avoid the bamboo thick plate from sliding to fracture the bamboo thin plate, are convenient to adjust the production size of the bamboo thin plate, are convenient to collect finished products and waste materials, and are beneficial to improving the production efficiency.

Description

Production method and production equipment of bamboo sheet

Technical Field

The invention relates to the technical field of bamboo sheet production and processing, in particular to a production method and production equipment of a bamboo sheet.

Background

With the development of modern social economy, the pursuit psychology of people for the original ecology is higher and higher, so that various furniture, artware and the like made of the original ecology bamboo and wood materials are in short supply and demand gradually, and the bamboo and wood materials are generally required to be sliced when being made;

bamboo sheet production under the prior art background, most dissect after making up a certain amount of bamboo clapper, but it is when carrying out the production operation, can not guarantee the stability of bamboo clapper raw materials, make the bamboo clapper raw materials take place to slide easily and lead to the bamboo sheet to break, be not convenient for guarantee simultaneously to adjust the thickness size of bamboo sheet, be not convenient for the collection of bamboo sheet finished product and waste material, be unfavorable for guaranteeing production efficiency, therefore, we propose a production method and the production facility of bamboo sheet, in order to solve the problem that proposes in the aforesaid.

Disclosure of Invention

The invention aims to provide a method and equipment for producing a bamboo sheet, which aim to solve the problems that most of the existing bamboo sheet production proposed by the background art combines and cuts a certain amount of bamboo boards, but the stability of bamboo board raw materials cannot be ensured during production operation, the bamboo board raw materials are easy to slide, the bamboo sheet is easy to break, the thickness and the size of the bamboo sheet are inconvenient to adjust, the collection of bamboo sheet finished products and waste materials is inconvenient, and the production efficiency is not favorably ensured.

In order to achieve the purpose, the invention provides the following technical scheme: a method of producing a bamboo sheet, the method comprising the steps of:

step 1: processing the raw bamboo into raw bamboo boards;

step 2: processing the original bamboo boards to form a blank;

and step 3: gluing the bamboo blank to form a bamboo square (a bamboo thick plate);

and 4, step 4: slicing into thin bamboo sheets.

Preferably, the bamboo sheet in the step 4 is sliced and molded and then dried until the water content is 9-15%.

The invention provides another technical scheme that the bamboo sheet production equipment comprises a support frame, an electric telescopic rod, a servo motor and a planer tool blade, wherein a bearing plate is arranged in the middle of the support frame, a baffle positioned on the inner side of the support frame is arranged on the left side of the bearing plate, an inserting rod is connected to the outer side of the baffle, a fluted disc is connected to the outer side of the bottom of the inserting rod, an adjusting rod is connected to the outer side of the fluted disc, the electric telescopic rod is arranged on the side of the top of the support frame, a support plate is fixed to the top end of the electric telescopic rod, the servo motor is arranged on the top of the support plate on the left side, the output end of the servo motor is connected with a lead screw, a mounting plate is connected to the lower portion of the middle of the lead screw, and the side of the mounting plate is connected with a limiting rod positioned on the outer side of the lead screw;

the utility model discloses a planer tool, including mounting panel, compression roller, connecting plate, mounting panel, connecting plate, second branch, back compression roller, support, the collecting box is installed to the bottom of support frame.

Preferably, the inserted bar and the fluted disc are arranged in a one-to-one correspondence manner, the inserted bar and the fluted disc are in corresponding threaded connection, and a worm and gear mechanism is formed between the fluted disc and the adjusting rod.

Preferably, the mounting panel passes through the lead screw and constitutes horizontal sliding structure in the outside of gag lever post, and the gag lever post sets up around the axis of lead screw symmetry to be parallel arrangement between mounting panel and the loading board.

Preferably, the outside of first branch, second branch and third branch all corresponds and is provided with the fixed block that is located the outside of mounting panel, and first branch, second branch and third branch all constitute elevation structure in the inboard of fixed block to first branch, second branch and third branch pass through and correspond between bolt and the fixed block and are connected.

Preferably, the connecting plate is connected with the second supporting rod in a corresponding rotating mode, a connecting groove which is of a long strip-shaped structure is formed in the connecting plate, the connecting plate is fixedly connected with the fixing plate through corresponding bolts between the connecting groove and the fixing hole, and the fixing plate is hinged to the third supporting rod in a corresponding mode.

Preferably, constitute between planer tool blade and the connecting plate and dismantle the structure, and the top of planer tool blade and connecting plate all is the slope structure.

Preferably, back compression roller corresponds respectively with preceding compression roller and rotates the bottom of installing in the front of compression roller and first branch, and corresponds between support and the mounting bracket and constitute sliding construction to the support passes through telescopic connection between spring and the mounting bracket.

Compared with the prior art, the invention has the beneficial effects that: the production method and the production equipment of the bamboo thin plate can ensure the stability of the bamboo thick plate, are convenient to avoid the bamboo thin plate from being cracked due to the sliding of the bamboo thick plate, are convenient to adjust the production size of the bamboo thin plate, are convenient to collect finished products and waste materials, and are beneficial to improving the production efficiency;

1. the worm gear mechanism between the adjusting rod and the fluted disc drives the fluted disc to rotate, and then the fluted disc is connected with the inserted rod through the threads, so that the baffle is lifted, and the baffle can be suitable for bamboo thick plates with different thicknesses;

2. the connecting plate rotates on the second support rod, and the height difference between the top end of the planing tool blade and the bottom surface of the front pressing roller is adjusted, so that the planing production thickness of the planed bamboo sheet is adjusted;

3. the bamboo thick plate before and after slicing is pushed down through preceding compression roller and back compression roller respectively, can guarantee the stability of bamboo thick plate, is convenient for avoid breaking, cushions the bamboo sheet metal through the flexible of buffer roll simultaneously, is convenient for guarantee the yield.

Drawings

FIG. 1 is a schematic flow chart of the present invention;

FIG. 2 is a front sectional view of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic structural diagram of the connection plate in an operating state according to the present invention;

FIG. 5 is a schematic view of the structure of the connection plate of the present invention on the back;

FIG. 6 is a schematic view of a plane of depression of the gear plate and the adjusting rod according to the present invention;

FIG. 7 is an enlarged view of portion A of FIG. 2 according to the present invention;

FIG. 8 is a schematic view of a connection structure of the bracket and the mounting bracket of the present invention.

In the figure: 1. a support frame; 2. a carrier plate; 3. a baffle plate; 4. inserting a rod; 5. a fluted disc; 6. adjusting a rod; 7. an electric telescopic rod; 8. a support plate; 9. a servo motor; 10. a screw rod; 11. a limiting rod; 12. mounting a plate; 13. a front press roll; 14. a first support bar; 15. a second support bar; 16. a connecting plate; 17. a third support bar; 18. a fixing plate; 19. connecting grooves; 20. a fixing hole; 21. a fixed block; 22. a planer blade; 23. a mounting frame; 24. a back press roll; 25. a support; 26. a spring; 27. a buffer roller; 28. and a collection box.

Detailed Description

Will be combined as followsThe drawings in the embodiments of the present invention clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, those skilled in the art can make no creative workObtainAll other embodiments are within the scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution: a method of producing a bamboo sheet, the method comprising the steps of:

step 1: processing the raw bamboo into raw bamboo boards;

step 2: processing the original bamboo boards to form a blank;

and 4, step 4: slicing into thin bamboo sheets.

Further, the bamboo sheet in the step 4 is sliced and molded and then dried until the water content is 9% -15%.

The invention provides another technical scheme to provide production equipment of a bamboo sheet, which comprises a support frame 1, a bearing plate 2, a baffle plate 3, an inserted link 4, a fluted disc 5, an adjusting rod 6, an electric telescopic rod 7, a support plate 8, a servo motor 9, a screw rod 10, a limiting rod 11, a mounting plate 12, a front compression roller 13, a first support rod 14, a second support rod 15, a connecting plate 16, a third support rod 17, a fixing plate 18, a connecting groove 19, a fixing hole 20, a fixing block 21, a planing knife blade 22, a mounting frame 23, a rear compression roller 24, a bracket 25, a spring 26, a buffer roller 27 and a collecting box 28, wherein the bearing plate 2 is arranged in the middle of the support frame 1, the baffle plate 3 positioned on the inner side of the support frame 1 is arranged on the left side of the bearing plate 2, the inserted link 4 is connected on the outer side of the baffle plate 3, the fluted disc 5 is connected on the outer side of the bottom of the inserted link 4, the adjusting rod 6 is connected on the outer side of the fluted disc 5, the electric telescopic rod 7 is arranged on the top side of the support frame 1, a supporting plate 8 is fixed at the top end of the electric telescopic rod 7, a servo motor 9 is arranged at the top of the supporting plate 8 on the left side, the output end of the servo motor 9 is connected with a screw rod 10, an installation plate 12 is connected below the middle of the screw rod 10, and the side of the installation plate 12 is connected with a limiting rod 11 positioned on the outer side of the screw rod 10;

compression roller 13 before the below of mounting panel 12 is provided with, and the outside of preceding compression roller 13 is connected with first branch 14, the right side of preceding compression roller 13 is provided with the connecting plate 16 that is located the middle part below of mounting panel 12, and the middle part outside of connecting plate 16 is connected with second branch 15, the right side of second branch 15 is provided with third branch 17, and the bottom of third branch 17 is connected with fixed plate 18, spread groove 19 has been seted up to the inside of connecting plate 16, and the top below of connecting plate 16 is connected with planer tool blade 22, the right-hand member at mounting panel 12 is fixed to mounting bracket 23, and back compression roller 24 is installed to the below of mounting bracket 23, the right side of mounting bracket 23 is connected with support 25, and the bottom of support 25 is connected with buffer roll 27, collecting box 28 is installed to the bottom of support frame 1.

Furthermore, as shown in fig. 2, 6 and 7, the inserting rods 4 and the toothed disc 5 are correspondingly arranged one to one, the inserting rods 4 and the toothed disc 5 are correspondingly in threaded connection, and the toothed disc 5 and the adjusting rod 6 form a worm and gear mechanism, so that the height of the baffle 3 can be conveniently adjusted, and the baffle 3 can be conveniently adapted to bamboo thick plates with different thickness sizes for operation and use.

Further, as in fig. 2 and 3, the mounting plate 12 forms a horizontal sliding structure outside the limiting rod 11 through the screw rod 10, and the limiting rod 11 is symmetrically arranged around the central axis of the screw rod 10, and the mounting plate 12 and the bearing plate 2 are arranged in parallel, so that the mounting plate 12 is driven to perform stable motion, and accordingly, the planing operation is facilitated.

Further, as shown in fig. 2, 3, 4 and 5, the outer sides of the first support rod 14, the second support rod 15 and the third support rod 17 are respectively and correspondingly provided with a fixed block 21 positioned at the outer side of the mounting plate 12, the inner sides of the fixed block 21 of the first support rod 14, the second support rod 15 and the third support rod 17 form a lifting structure, the first support rod 14, the second support rod 15 and the third support rod 17 are correspondingly connected with the fixed block 21 through bolts, so that the heights of the first support rod 14, the second support rod 15 and the third support rod 17 are respectively and conveniently adjusted, the production size of the bamboo sheet is conveniently adjusted, the stability is conveniently ensured, the connecting plate 16 is correspondingly and rotatably connected with the second support rod 15, the connecting plate 16 is internally provided with a connecting groove 19 in a strip-shaped structure, the connecting plate 16 is fixedly connected with the fixing plate 18 through the connecting groove 19 and the corresponding bolts between the fixing holes 20 and the fixing plate 18, and the third support rod 17 are correspondingly hinged, so that the angle and the position of the planning knife blade 22 can be conveniently adjusted, can guarantee stability, constitute between planer tool blade 22 and the connecting plate 16 and dismantle the structure, and planer tool blade 22 and connecting plate 16's top all is the slope structure, is convenient for guarantee planer tool blade 22's dismouting, is convenient for change planer tool blade 22, and is convenient for the bamboo sheet metal upwarps, is convenient for collect.

Like in fig. 2, 3, 5 and 8 back compression roller 24 and preceding compression roller 13 correspond respectively and rotate the bottom of installing at preceding compression roller 13 and first branch 14, and correspond between support 25 and the mounting bracket 23 and constitute sliding structure to support 25 passes through telescopic connection between spring 26 and the mounting bracket 23, is convenient for stretch out and draw back buffer roll 27, can cushion the bamboo sheet metal, is favorable to guaranteeing the yield.

Specifically, when the bamboo thin plate is produced, the raw bamboo is firstly processed to be sawed to form arc-shaped bamboo strips, then the arc-shaped bamboo strips are dried and flattened, glue is applied and spliced after trimming, the formed bamboo thick plate is placed above the bearing plate 2 on the surface of the support frame 1 after splicing is completed, meanwhile, the top end of the bamboo thick plate is pushed against the right side of the baffle plate 3 as shown in figures 2 and 7, meanwhile, when the bamboo thick plate is thick, the adjusting rod 6 drives the fluted disc 5 to rotate through a turbine worm mechanism between the adjusting rod 6 and the fluted disc 5, then the inserted rod 4 is lifted on the inner side of the fluted disc 5 through threaded connection between the fluted disc 5 and the inserted rod 4, so that the baffle plate 3 is lifted, the baffle plate 3 can be suitable for the bamboo thick plates with different thicknesses, meanwhile, the bamboo thick plate becomes thinner gradually along with the progress of slicing, the baffle plate 3 is adjusted to be lowered, the left movement of the front press roll 13 can be prevented from being influenced;

after the bamboo slab is placed, as shown in fig. 2 and 4, the height of the second supporting rod 15 is adjusted, then the connecting plate 16 is rotated on the second supporting rod 15, so that the connecting plate 16 is inclined at a certain angle, and at the same time, the height difference between the top end of the planer tool blade 22 and the bottom surface of the front pressing roller 13, which is the planing production thickness dimension of the planed bamboo sheet, is adjusted, and at the same time, the height of the fixing plate 18 is adjusted by the lifting of the third supporting rod 17, and as shown in fig. 5, the fixing plate 18 and the connecting plate 16 are fixed by the corresponding arrangement between the fixing hole 20 and the connecting groove 19, so as to ensure the stability of the connecting plate 16, and when it is worth noting: when the planer tool blade 22 is adjusted, the top end of the planer tool blade 22 is required to be always flush with the bottom surface of the rear pressing roller 24, and then the height of the front pressing roller 13 is adjusted, so that after the planer tool blade 22 planes and cuts the thick bamboo plate, the mounting frame 23 can extrude the rest thick bamboo plate, and the stability of the thick bamboo plate is ensured;

when planning, as shown in fig. 1 and fig. 2, the screw rod 10 is rotated by the servo motor 9, so that the screw rod 10 drives the mounting plate 12 to move leftward, firstly, the front pressing roller 13 contacts the thick bamboo plate, thereby pressing down and fixing the thick bamboo plate, then, the top end of the planning blade 22 contacts with the side of the thick bamboo plate for planning, and through the inclined structure of the planning blade 22 and the top end of the connecting plate 16, the end of the bamboo plate produced by planning is tilted, so that the bamboo plate moves above the rear pressing roller 24, during the continuous movement of the mounting plate 12, the rear pressing roller 24 presses the remaining thick bamboo plate, so as to ensure the stability of the thick bamboo plate, and meanwhile, the bamboo plate moving onto the rear pressing roller 24 is pressed down and bent by the buffering roller 27, and as shown in fig. 2 and fig. 8, the buffering roller 27 is elastically and telescopically mounted outside the mounting frame 23 by the bracket 25 and the spring 26, so as to ensure the buffering performance of the buffering roller 27, so as to ensure that the produced bamboo thin plate is not damaged, and the bamboo thin plate and the bamboo thick plate are separated conveniently, pulled conveniently and collected conveniently;

in addition, during production, the generated waste material falls into the collecting box 28 through the hollow structure of the bearing plate 2, so as to be convenient for collection and treatment, which is the whole production process of the bamboo sheet, and the content which is not described in detail in the specification belongs to the prior art known by the person skilled in the art.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a production facility of bamboo sheet metal, includes support frame (1), electric telescopic handle (7), servo motor (9) and planer tool blade (22), its characterized in that: the middle part of the support frame (1) is provided with a bearing plate (2), the left side of the bearing plate (2) is provided with a baffle (3) positioned at the inner side of the support frame (1), the outer side of the baffle (3) is connected with an inserted bar (4), the outer side of the bottom of the inserted bar (4) is connected with a fluted disc (5), the outer side of the fluted disc (5) is connected with an adjusting rod (6), the electric telescopic rod (7) is arranged on the top side of the supporting frame (1), a supporting plate (8) is fixed at the top end of the electric telescopic rod (7), the servo motor (9) is arranged at the top of the supporting plate (8) at the left side, the output end of the servo motor (9) is connected with a screw rod (10), the lower part of the middle part of the screw rod (10) is connected with a mounting plate (12), the side of the mounting plate (12) is connected with a limiting rod (11) positioned at the outer side of the screw rod (10);

the mounting structure is characterized in that a front press roller (13) is arranged below the mounting plate (12), a first support rod (14) is connected to the outer side of the front press roller (13), a connecting plate (16) located below the middle of the mounting plate (12) is arranged on the right side of the front press roller (13), a second support rod (15) is connected to the outer side of the middle of the connecting plate (16), a third support rod (17) is arranged on the right side of the second support rod (15), a fixing plate (18) is connected to the bottom end of the third support rod (17), a connecting groove (19) is formed in the connecting plate (16), a planer tool blade (22) is connected to the lower portion of the top end of the connecting plate (16), a mounting frame (23) is fixed to the right end of the mounting plate (12), a rear press roller (24) is installed below the mounting frame (23), a support (25) is connected to the right side of the mounting frame (23), and a buffer roller (27) is connected to the bottom end of the support frame (25), the bottom of the support frame (1) is provided with a collecting box (28);

the outer sides of the first support rod (14), the second support rod (15) and the third support rod (17) are correspondingly provided with fixing blocks (21) located on the outer sides of the mounting plates (12), the first support rod (14), the second support rod (15) and the third support rod (17) form lifting structures on the inner sides of the fixing blocks (21), and the first support rod (14), the second support rod (15) and the third support rod (17) are correspondingly connected with the fixing blocks (21) through bolts;

the connecting plate (16) is correspondingly and rotatably connected with the second supporting rod (15), a connecting groove (19) in a long strip-shaped structure is formed in the connecting plate (16), the connecting plate (16) is fixedly connected with the fixing plate (18) through the connecting groove (19) and the fixing hole (20) by corresponding bolts, and the fixing plate (18) is correspondingly hinged with the third supporting rod (17);

back compression roller (24) correspond respectively with preceding compression roller (13) and rotate the bottom of installing in mounting bracket (23) and first branch (14), and correspond between support (25) and mounting bracket (23) and constitute sliding construction to telescopic connection between support (25) through spring (26) and mounting bracket (23).

2. The bamboo veneer production apparatus according to claim 1, wherein: the inserted bar (4) and the fluted disc (5) are arranged in a one-to-one correspondence manner, the inserted bar (4) and the fluted disc (5) are connected in a corresponding threaded manner, and a worm and gear mechanism is formed between the fluted disc (5) and the adjusting rod (6).

3. The bamboo veneer production apparatus according to claim 1, wherein: mounting panel (12) constitute horizontal sliding structure in the outside of gag lever post (11) through lead screw (10), and gag lever post (11) symmetry sets up around the axis of lead screw (10) to be parallel arrangement between mounting panel (12) and loading board (2).

4. The bamboo veneer production apparatus according to claim 1, wherein: constitute between planer tool blade (22) and connecting plate (16) and dismantle the structure, and the top of planer tool blade (22) and connecting plate (16) all is the slope structure.