CN111485301A - Unloading type seed cotton foreign fiber cleaning machine - Google Patents

Unloading type seed cotton foreign fiber cleaning machine Download PDF

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Publication number
CN111485301A
CN111485301A CN202010454708.XA CN202010454708A CN111485301A CN 111485301 A CN111485301 A CN 111485301A CN 202010454708 A CN202010454708 A CN 202010454708A CN 111485301 A CN111485301 A CN 111485301A
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CN
China
Prior art keywords
seed cotton
foreign fiber
cotton
roller
foreign
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Pending
Application number
CN202010454708.XA
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Chinese (zh)
Inventor
张若宇
陈净
张梦芸
江英兰
张昌海
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Shihezi University
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Shihezi University
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Application filed by Shihezi University filed Critical Shihezi University
Priority to CN202010454708.XA priority Critical patent/CN111485301A/en
Publication of CN111485301A publication Critical patent/CN111485301A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/06Opening or cleaning fibres, e.g. scutching cotton by means of toothed members
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/08Opening or cleaning fibres, e.g. scutching cotton by means of air draught arrangements
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/14Details of machines or apparatus
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/14Details of machines or apparatus
    • D01G9/16Feeding arrangements

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention relates to a seed cotton unloading type seed cotton foreign fiber cleaning device integrating seed cotton unloading and foreign fiber cleaning, which comprises a feed inlet, a cotton conveying plate, a grid structure, a seed cotton channel, a cotton pushing roller, a seed cotton outlet, a first air closing device, a machine shell, a rotating net, an air suction opening, a baffle, an end cover, a belt, a foreign fiber cleaning structure and a foreign fiber discharging opening, wherein the foreign fiber cleaning structure comprises a foreign fiber stripping roller, a foreign fiber stripping sheet, a foreign fiber receiving roller and a second air closing device; compared with the conventional seed cotton foreign fiber cleaning device, the seed cotton foreign fiber cleaning device adopts a negative pressure airflow separation principle, integrates seed cotton unloading and foreign fiber cleaning, has two purposes, can save a processing field and can realize the removal of foreign fibers for multiple times in the processing process.

Description

Unloading type seed cotton foreign fiber cleaning machine
Technical Field
The invention relates to a cotton foreign fiber cleaning machine, in particular to an unloading type seed cotton foreign fiber cleaning machine, and belongs to the field of agricultural machinery.
Background
Xinjiang is an important production base of cotton in China, cotton is planted in a large area every year, foreign fibers such as films and animal hair are inevitably brought into the cotton in the processes of harvesting, packaging, transporting and storing, and the cotton is very easy to break or divide into shorter and thinner fibers or be broken into fibrous fine defects in the spinning process. The defects easily cause the broken ends of the spun yarns and reduce the working efficiency. After weaving and dyeing, various color points appear on the cloth surface, and the appearance quality of the cloth surface is seriously influenced. The impurities not only affect the quality and price of the raw cotton, but also greatly affect the production and economic benefits of textile factories. In the past, the seed cotton is cleaned by a special foreign fiber cleaning machine after a seed cotton unloading machine, and two machines are needed for cleaning, so that the working procedures and labor intensity are increased, the production cost is also increased, and time and labor are wasted.
At present, the foreign fiber separation devices such as CN 202936529U and CN 203128707U are published and used for sorting the seed cotton by the foreign fiber separation method. The grid structure is additionally arranged, so that impurities such as foreign fibers and the like are adsorbed to the surface of the rotary screen under the suction force and inertia action of the air suction opening, part of the impurities passes through the grid structure, seed cotton adsorbed to the surface of the rotary screen is conveyed into the seed cotton channel again under the action of the cotton pulling roller at the right lower part of the rotary screen and the lower part of the grid, and the seed cotton is discharged through the seed cotton outlet, so that the foreign fiber separation rate of the seed cotton is greatly improved, and the waste of the seed cotton is reduced; the seed cotton unloading machine integrates seed cotton unloading and foreign fiber clearing, has two purposes, effectively saves the field space, and can unload seed cotton for many times in the cotton processing process and clear foreign fibers for many times.
Disclosure of Invention
The invention aims to provide the unloading type seed cotton foreign fiber cleaning device which is simple in structure, high in working efficiency, free of damage and suitable for cotton processing plants, the seed cotton can be unloaded while the foreign fiber is cleaned, the processing field is saved, and the problem of excessive seed cotton waste in similar devices is effectively solved.
The purpose of the invention is realized by the following technical scheme: the seed cotton feeding port is provided with a cotton conveying plate, and seed cotton entering from the feeding port can be settled to the seed cotton outlet under the action of gravity after impacting the grid structure; the impurity channel is arranged at the position below the rotating net, and impurities are discharged by the second air-lock device; the grid structure is arranged between the seed cotton inlet and the air suction opening, can separate the seed cotton channel from the rotating net, and is an S-shaped arc structure; when an external air suction pipe extracts air in the seed cotton channel through an air suction opening, external air is supplemented into the seed cotton channel through a feed inlet, seed cotton enters the seed cotton channel from the feed inlet under the driving of the air and is adsorbed on the side, close to the seed cotton channel, of the grid structure under the action of negative pressure, the seed cotton is blocked by the grid structure, accumulated to a certain value and falls under the action of gravity, part of the seed cotton passing through the grid structure is conveyed into the seed cotton channel again under the action of a cotton shifting roller, foreign fibers on the seed cotton are adsorbed onto a rotating net under the action of inertia and negative pressure, and finally the seed cotton is discharged under the action of a foreign fiber stripping roller, a foreign fiber conveying roller and a second air closing device, wherein the first air closing device is arranged at a seed cotton outlet and can close the seed cotton outlet and discharge the seed cotton; the second air seal device is arranged at the impurity outlet, seals the impurity outlet and discharges impurities;
according to the seed cotton foreign fiber separation device, the air suction opening and the middle part of the grid structure are positioned on the same horizontal plane, the cotton poking roller is arranged at the lower end of the grid structure and is 10mm away from the rotating net, and therefore the seed cotton foreign fiber separation efficiency is maximized;
the special fiber stripping mechanism comprises a special fiber conveying roller, a special fiber stripping roller is arranged at the upper left corner of the special fiber conveying roller, a special fiber stripping sheet is arranged on the outer surface of the special fiber stripping roller, the special fiber conveying roller and the special fiber stripping roller are both contacted with the outer surface of a rotary screen, a baffle is arranged on one side of the special fiber conveying roller and the special fiber stripping roller inside the rotary screen, the rotation directions of a cotton poking roller and the special fiber stripping roller are the same as the rotation direction of the rotary screen, and the rotation directions of the special fiber conveying roller and the rotary screen are opposite to each other, so that the separated special fibers are ensured to be discharged smoothly;
when seed cotton enters the seed cotton channel from the feed inlet under the drive of gas and is adsorbed on the side, close to the seed cotton channel, of the grid structure under the action of negative pressure, the seed cotton is blocked by the grid structure, accumulated to a certain value and falls under the action of gravity, part of the seed cotton passing through the grid structure is conveyed into the seed cotton channel again under the action of the cotton pulling roller, foreign fibers on the seed cotton are adsorbed on the rotating net under the action of inertia, and finally the seed cotton is discharged under the action of the foreign fiber stripping roller, the material receiving roller and the second air closing device, so that the problem that the seed cotton with smaller volume is mistakenly taken as the foreign fibers to be discharged when the foreign fibers are cleaned can be effectively solved; in addition, the fixed baffle is arranged at the part close to the foreign fiber receiving roller and the foreign fiber stripping roller, and the problem that foreign fibers are easily adsorbed to the rotating net again at the impurity discharging position is solved.
Drawings
Fig. 1 is a schematic view of the internal structure of the present invention.
Fig. 2 is a schematic view of the grid structure in fig. 1.
Fig. 3 is a schematic view of the transmission of the present invention.
In the drawings: 1 is a feed inlet, 2 is a cotton conveying plate, 3 is a grid structure, 4 is a seed cotton channel, 5 is a cotton pulling roller, 6 is a seed cotton outlet, 7 is a first air closing device, 8 is an end cover, 9 is a second air closing device, 10 is a different fiber receiving roller, 11 is a different fiber impurity discharging port, 12 is a different fiber stripping sheet, 13 is a different fiber stripping roller, 14 is a baffle, 15 is an air suction port, 16 is a rotary screen, and 17 is a machine shell.
Detailed Description
Referring to the attached drawing 1, the example is a discharging type seed cotton foreign fiber cleaning device, which comprises a driving device, a feeding hole (1), a cotton conveying plate (2), a grid structure (3), a seed cotton channel (4), a cotton pulling roller (5), a seed cotton outlet (6), a first air closing device (7), an end cover (8), a second air closing device (9), a foreign fiber receiving roller (10), a foreign fiber impurity discharging hole (11), a foreign fiber stripping sheet (12), a foreign fiber stripping roller (13), a baffle plate (14), an air suction hole (15), a rotating net (16) and a machine shell (17); the feeding hole (1) is arranged at the upper part of the right side of the machine shell (17), and a cotton conveying plate (2) extending into the machine shell (17) and an upper end plate at the right side of the machine shell (17) form a feeding channel; the end cover (8) is U-shaped, is inserted into the left side surface of the shell (17) and is obliquely fixed, and the U-shaped opening end of the end cover is positioned in the shell (17);
the seed cotton channel (4) is formed in the shell (17), the tail end of the feeding channel is positioned at the upper end of the seed cotton channel (4), the lower end of the feeding channel is provided with a seed cotton outlet (6) and a first air closing device (7), and seed cotton entering from the feeding hole (1) is settled towards the seed cotton outlet (6) under the action of gravity;
the grid structure (3) is arranged between the communication part of the rotating net (16) and the seed cotton channel (4) and is positioned at the upper part of the interior of the shell (16), the grid structure (3) is of an S-shaped arc structure, and the concave surface at the upper part of the S-shaped arc structure corresponds to the feed inlet (1) and the cotton conveying channel (4); the lower end of the convex surface at the lower part of the S-shaped cambered surface structure is provided with a cotton poking roller (5); the right side surface and the S-shaped arc structure of the end cover (8), the cotton pulling roller (5) between the two and one side surface of the shell (17) form the left side surface of the seed cotton channel (4), the right side surface of the seed cotton channel (4) consists of one side surface of the shell (17), a seed cotton outlet (6) is arranged right below the seed cotton channel, and a first air shutter (7) is arranged below the seed cotton outlet (6) for discharging;
a rotating net (16) is arranged on the left side of the grid structure (3), an air suction opening (15) is formed in the rotating net (16), a negative pressure fan is arranged on the outer side of the air suction opening (15), and the cotton poking roller (5) is arranged on the lower right side of the rotating net (16); a foreign fiber stripping roller (13) and a foreign fiber receiving roller (10) are arranged below the left side of the rotary screen (16); the foreign fiber stripping roller (13) and the foreign fiber receiving roller (10) are arranged in parallel in the axial direction; the end cover (8) is internally provided with a foreign fiber stripping roller (13), a foreign fiber receiving roller (10), a foreign fiber impurity outlet, a second air-lock device (9) and a foreign fiber impurity outlet;
the driving device comprises a first motor, a second motor (not shown), a third motor (not shown) and a transmission belt; the first motor is arranged on the side surface of the first air closer and is connected with the first air closer through a motor shaft to provide power for the first air closer so as to drive the first air closer clockwise; the first air closer transmission shaft is connected with the second air closer transmission shaft and the rotating shaft of the rotating net through a transmission belt respectively, and provides power to enable the second air closer and the rotating net to rotate clockwise; the transmission shaft of the rotary screen is connected with the transmission shaft of the foreign fiber stripping roller through a transmission belt and rotates clockwise; the second motor drives the cotton poking roller (5) to rotate clockwise, and the third motor drives the foreign fiber receiving roller (10) to rotate anticlockwise.
During operation, seed cotton enters the shell through a cotton conveying plate arranged in a seed cotton feeding hole, after entering the shell, under the action of inertia and suction force of an air suction opening, the seed cotton with foreign fibers is adsorbed onto the grid structure (3), the foreign fibers can be adsorbed onto the rotating net (16) after passing through the grid structure (3) under the action of inertia and suction force, and a cotton poking roller (5) is arranged below the grid structure (3) and is in mutual rotating friction with the rotating net, so that the seed cotton adsorbed on the outer surface of the rotating net can be poked down, the seed cotton blockage on the surface of the rotating net can be prevented, and the peeled seed cotton can be conveyed into the seed cotton channel (4) through the cotton poking roller (5), so that the foreign fiber cleaning effect of the seed cotton is effectively improved; the baffle (14) is arranged inside the rotating net (16), is fixedly arranged in the rotating net and is close to one side of the foreign fiber stripping roller (13) and the foreign fiber receiving roller (10), so that foreign fibers are prevented from being adsorbed on the rotating net (16) again, the outer surface of the foreign fiber stripping roller (13) is provided with the foreign fiber stripping sheet (12), the foreign fiber receiving roller (10) is a roller, and the foreign fiber stripping roller (13) and the foreign fiber receiving roller (10) are both contacted with the outer surface of the rotating net.
And a foreign fiber stripping roller (13) and a foreign fiber receiving roller (10) are arranged at the lower left corner of the rotating net (16), and effectively strip foreign fibers wound on the rotating net (16) and successfully convey the foreign fibers into the second air-lock device (9) for discharge.
Seed cotton which does not pass through the grid structure (3) and seed cotton which is conveyed back to the seed cotton channel through the cotton pulling roller directly fall to the lowest end of the seed cotton channel by gravity, and the seed cotton is discharged through a seed cotton outlet (6) and a first air-lock device (7) at the lower end of the seed cotton outlet; the first air seal device (7) can seal the seed cotton outlet (6) or open the seed cotton outlet (6) for discharging the seed cotton.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various modifications and variations without departing from the technical principle of the present invention, and such modifications are also within the scope of patent protection.

Claims (8)

1. The utility model provides a formula of unloading seed cotton foreign fiber descaling machine which characterized in that: the device comprises a driving device, a feeding hole (1), a cotton conveying plate (2), a grid structure (3), a seed cotton channel (4), a cotton pulling roller (5), a seed cotton outlet (6), a first air closing device (7), an end cover (8), a second air closing device (9), a foreign fiber receiving roller (10), a foreign fiber impurity discharging port (11), a foreign fiber stripping sheet (12), a foreign fiber stripping roller (13), a baffle plate (14), an air suction port (15), a rotating net (16) and a machine shell (17); the feeding hole (1) is arranged at the upper part of the right side of the machine shell (17), and a cotton conveying plate (2) extending into the machine shell (17) and an upper end plate at the right side of the machine shell (17) form a feeding channel; the end cover (8) is U-shaped, is inserted into the left side surface of the shell (17) and is obliquely fixed, and the U-shaped opening end of the end cover is positioned in the shell (17);
the seed cotton channel (4) is formed in the shell (17), the tail end of the feeding channel is positioned at the upper end of the seed cotton channel (4), the lower end of the feeding channel is provided with a seed cotton outlet (6) and a first air closing device (7), and seed cotton entering from the feeding hole (1) is settled towards the seed cotton outlet (6) under the action of gravity;
the grid structure (3) is arranged between the communication part of the rotating net (16) and the seed cotton channel (4) and is positioned at the upper part of the inside of the shell (17), the grid structure (3) is of an S-shaped arc structure, and the concave surface at the upper part of the S-shaped arc structure corresponds to the feed inlet (1) and the cotton conveying channel (4); the lower end of the convex surface at the lower part of the S-shaped cambered surface structure is provided with a cotton poking roller (5); the right side surface and the S-shaped arc structure of the end cover (8), the cotton pulling roller (5) between the two and one side surface of the shell (17) form the left side surface of the seed cotton channel (4), the right side surface of the seed cotton channel (4) consists of one side surface of the shell (17), a seed cotton outlet (6) is arranged right below the seed cotton channel, and a first air shutter (7) is arranged below the seed cotton outlet (6) for discharging;
a rotating net (16) is arranged on the left side of the grid structure (3), an air suction opening (15) is formed in the rotating net (16), a negative pressure fan is arranged on the outer side of the air suction opening (15), and the cotton poking roller (5) is arranged on the lower right side of the rotating net (16); a foreign fiber stripping roller (13) and a foreign fiber receiving roller (10) are arranged below the left side of the rotary screen (16); the foreign fiber stripping roller (13) and the foreign fiber receiving roller (10) are arranged in parallel in the axial direction; the end cover (8) is internally provided with a foreign fiber stripping roller (13), a foreign fiber receiving roller (10), a foreign fiber impurity outlet (11), a second air-lock device (9) and a foreign fiber impurity outlet.
2. The discharging type seed cotton foreign fiber cleaning machine as claimed in claim 1, wherein the driving device is composed of a first motor, a second motor, a third motor and a transmission belt; the motor provides power, and the belt transmits the power; the first motor is arranged on the side surface of the first air closer and is connected with the first air closer through a motor shaft to provide power for the first air closer so as to drive the first air closer clockwise; the first air closer transmission shaft is connected with the second air closer transmission shaft and the rotating shaft of the rotating net through a transmission belt respectively, and provides power to enable the second air closer and the rotating net to rotate clockwise; the transmission shaft of the rotary screen is connected with the transmission shaft of the foreign fiber stripping roller through a transmission belt and rotates clockwise; the second motor drives the cotton poking roller (5) to rotate clockwise, and the third motor drives the foreign fiber receiving roller (10) to rotate anticlockwise.
3. The discharging seed cotton foreign fiber cleaning machine according to claim 2, wherein the cotton poking roller is 10mm away from the rotating net.
4. The discharging seed cotton foreign fiber cleaning machine as claimed in claim 3, wherein the rotating net is a net-shaped cylinder body at the air suction opening, and is a hollow cylinder, and negative pressure is arranged inside the hollow cylinder.
5. The discharging type seed cotton foreign fiber cleaning machine as claimed in claim 4, characterized in that: the outer surface of the different fiber stripping roller is provided with a different fiber stripping sheet, and the different fiber conveying roller and the different fiber stripping roller are both contacted with the outer surface of the rotary screen.
6. The discharging type seed cotton foreign fiber cleaning machine as claimed in claim 5, wherein the first air lock is arranged at the seed cotton outlet, and can close or open the seed cotton outlet and discharge the seed cotton.
7. The discharging type seed cotton foreign fiber cleaning machine as claimed in claim 6, wherein the second air lock is arranged at the foreign fiber outlet, and can close or open the foreign fiber outlet and discharge the foreign materials.
8. The discharging type seed cotton foreign fiber cleaning machine as claimed in claim 7, characterized in that: seed cotton unloading and foreign fiber removal are integrated, and foreign fibers can be removed for many times in the processing process.
CN202010454708.XA 2020-05-26 2020-05-26 Unloading type seed cotton foreign fiber cleaning machine Pending CN111485301A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010454708.XA CN111485301A (en) 2020-05-26 2020-05-26 Unloading type seed cotton foreign fiber cleaning machine

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Application Number Priority Date Filing Date Title
CN202010454708.XA CN111485301A (en) 2020-05-26 2020-05-26 Unloading type seed cotton foreign fiber cleaning machine

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CN111485301A true CN111485301A (en) 2020-08-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112210850A (en) * 2020-09-30 2021-01-12 张家港市卓群针织服饰有限公司 Cotton cleaning equipment and cotton cleaning method

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US4934029A (en) * 1989-04-26 1990-06-19 Cotton Incorporated Apparatus and method for removing a fiber fraction from seed cotton
CN101760811A (en) * 2009-07-28 2010-06-30 石河子大学 Seed cotton foreign fiber cleaning machine
CN202936529U (en) * 2012-12-02 2013-05-15 奎屯银力棉油机械有限公司 Discharging type seed cotton profile fiber clearing machine
CN203128721U (en) * 2013-01-06 2013-08-14 杨建东 Seed cotton unloading separator
CN204661866U (en) * 2015-05-12 2015-09-23 石河子开发区金辉棉机制造有限公司 Impurity removal type seed cotton separator
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CN212895133U (en) * 2020-05-26 2021-04-06 石河子大学 Unloading type seed cotton foreign fiber cleaning machine

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Publication number Priority date Publication date Assignee Title
US4934029A (en) * 1989-04-26 1990-06-19 Cotton Incorporated Apparatus and method for removing a fiber fraction from seed cotton
CN101760811A (en) * 2009-07-28 2010-06-30 石河子大学 Seed cotton foreign fiber cleaning machine
CN202936529U (en) * 2012-12-02 2013-05-15 奎屯银力棉油机械有限公司 Discharging type seed cotton profile fiber clearing machine
CN203128721U (en) * 2013-01-06 2013-08-14 杨建东 Seed cotton unloading separator
CN204661866U (en) * 2015-05-12 2015-09-23 石河子开发区金辉棉机制造有限公司 Impurity removal type seed cotton separator
CN108611708A (en) * 2018-08-06 2018-10-02 安徽康美森纺织科技有限公司 A kind of opener de-burring machine
CN212895133U (en) * 2020-05-26 2021-04-06 石河子大学 Unloading type seed cotton foreign fiber cleaning machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112210850A (en) * 2020-09-30 2021-01-12 张家港市卓群针织服饰有限公司 Cotton cleaning equipment and cotton cleaning method
CN112210850B (en) * 2020-09-30 2021-09-28 张家港市卓群针织服饰有限公司 Cotton cleaning equipment and cotton cleaning method

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