CN111470764B - Plate glass cutting and spraying integrated machine - Google Patents
Plate glass cutting and spraying integrated machine Download PDFInfo
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- CN111470764B CN111470764B CN202010281210.8A CN202010281210A CN111470764B CN 111470764 B CN111470764 B CN 111470764B CN 202010281210 A CN202010281210 A CN 202010281210A CN 111470764 B CN111470764 B CN 111470764B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
- B01D46/0036—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/44—Auxiliary equipment or operation thereof controlling filtration
- B01D46/46—Auxiliary equipment or operation thereof controlling filtration automatic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
- B01D46/72—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with backwash arms, shoes or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/43—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/002—General methods for coating; Devices therefor for flat glass, e.g. float glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0241—Other waste gases from glass manufacture plants
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Analytical Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention discloses a plate glass cutting and spraying integrated machine which comprises a double-cylinder four-filter dust filter mechanism, a cutting mechanism, a spraying mechanism and a breaking mechanism; the double-drum four-filter dust filter mechanism comprises a dust recovery grid, a double-layer filter element, a high-pressure air back-blowing device, an active carbon filter layer, a first exhaust fan and the like. The integral structural design of the invention realizes that the procedures of glass conveying, scratching, spraying, drying, breaking and the like are integrated on one device, so that the device has the advantages of high production efficiency and good spraying effect, and also solves the problems that the traditional method for cutting and spraying glass needs to be carried out by two devices separately, so that glass sheets can be jointed and produced by manual material moving between the two devices with different procedures, thus the glass is easy to scratch, the labor intensity of workers is high, the labor cost of enterprises is high, the cost for purchasing the devices by the enterprises is high, the occupied area of the devices is large, the production cost is high, and the traditional devices can not recover and filter dust, waste gas and the like.
Description
Technical Field
The invention relates to a plate glass cutting and spraying integrated machine.
Background
The traditional method for cutting and spraying glass (or manually spraying) is a separate two-step process, two different devices are required to finish cutting and spraying operations in sequence, and each device occupies one production field, so that the defects of high machine purchasing cost, large device floor area and the like are caused. The spraying area does not have the function of filtering air, so that a workshop has very much dust which seriously affects the working environment of workers, the connection of two different procedures of cutting and spraying is very complicated, glass is connected and produced between cutting equipment and spraying equipment through manual carrying, most of the manual carrying is easy to scratch or scratch glass, and the problems of low production efficiency, low capacity, high labor intensity of workers, high labor cost of enterprises and the like are caused, so that the spraying area does not meet the requirements of large-scale batch production and automatic production of the enterprises.
Disclosure of Invention
The invention aims to solve the technical problem of providing a flat glass cutting and spraying integrated machine, which integrates the processes of glass conveying, scratching, spraying, drying, material breaking and the like on one device by the integral structural design, can reduce the beat in the production process to improve the production efficiency and can better improve the utilization rate of the field to increase the operation space, has the advantages of high production efficiency, high cutting precision and good spraying effect, and effectively solves the problems that the traditional glass cutting and spraying needs to be carried out by two different devices separately, so that glass sheets can be easily scraped due to the fact that the glass sheets are required to be manually moved to be connected and produced between the two devices in different processes, the labor intensity of workers is high, the labor cost of enterprises is high, the cost of purchasing the devices in the enterprises is high, the occupied area of the devices is large, the production cost is high, and the traditional devices cannot be used for dust, The waste gas and the like are automatically recycled and filtered. The invention is realized by the following technical scheme:
the plate glass cutting and spraying integrated machine comprises a double-cylinder four-filter dust filter mechanism, wherein a cutting mechanism is arranged on one side of the double-cylinder four-filter dust filter mechanism, a spraying mechanism is arranged on one side of the cutting mechanism, and a breaking mechanism is arranged on one side of the spraying mechanism; the double-drum four-filter dust filter mechanism comprises a dust recovery bin, a waste gas filter bin is arranged above the dust recovery bin, an air inlet is arranged on one side of the waste gas filter bin, an active carbon filter bin is arranged above the waste gas filter bin, an electrical appliance bin is arranged above the active carbon filter bin, an operation panel is arranged on one side of the electrical appliance bin, and an air outlet is arranged on the top surface of the electrical appliance bin; the dust recycling bin, the waste gas filtering bin, the activated carbon filtering bin and the electrical appliance bin are arranged in a vertically communicated mode, the dust recycling bin is internally provided with a dust recycling grid, a double-layer filtering filter element is arranged on the dust recycling grid and is a high-density double-layer filtering filter element, a high-pressure air back-blowing device is arranged on the double-layer filtering filter element, an activated carbon filter layer is arranged on the high-pressure air back-blowing device, and a first exhaust fan is arranged on the activated carbon filter layer. The specific structure and operation principle of the high-pressure air back-blowing device are well known and will not be explained in detail herein, and the high-pressure air back-blowing device can be, but is not limited to, the high-pressure fly ash back-blowing device published in "Chinese science and technology information" 19 of 2006.
Preferably, the cutting mechanism comprises a cutting platform, the left side and the right side of the cutting platform are respectively provided with a Y-axis moving module, an X-axis moving module is arranged on the Y-axis moving module in a sliding manner, the X-axis moving module stretches across the upper part of the cutting platform, one side of the X-axis moving module is provided with a Z-axis moving module, and the lower end of the Z-axis moving module is provided with a cutter for cutting or scratching glass; one side of the cutting platform is provided with an automatic pushing device connected with the spraying mechanism, and a cutting control panel is arranged on one corner of the cutting platform.
Preferably, the Y-axis moving module comprises two Y-direction guide rails which are symmetrically distributed, a Y-direction screw rod is arranged between the two Y-direction guide rails, and a Y-direction moving servo motor is arranged at one end of the Y-direction screw rod; the X-axis moving module comprises two X-direction guide rails which are symmetrically distributed, an X-direction screw rod is arranged between the two X-direction guide rails, and an X-direction moving servo motor is arranged at one end of the X-direction screw rod; the Z-axis moving module comprises a Z-direction guide rail, a Z-direction moving servo motor is arranged at the upper end of the Z-direction guide rail, a cutter mounting seat is arranged on the front side of the Z-direction guide rail in a sliding mode, the cutter mounting seat and the Z-direction moving servo motor are connected with a Z-direction lead screw, and a cutter is mounted below the bottom surface of the cutter mounting seat.
Preferably, the automatic pushing device comprises a plurality of groups of pushing cylinders, at least one pushing cylinder is arranged in each group, and the groups of pushing cylinders are distributed in parallel with equal gaps.
Preferably, the spraying mechanism comprises a traction belt, a traction module is arranged below one end of the traction belt, an oven is arranged on the traction belt, a heating pipe is arranged in the oven, a temperature control panel is arranged on one side of the oven, a spraying box is arranged on the oven, a spraying module is arranged in the spraying box, a spraying control panel is arranged on one side of the spraying box, a second exhaust fan is arranged at the top of the spraying box, an air inlet end of the second exhaust fan is connected with an air draft filter box, and waste gas generated in the spraying work process of the spraying box is filtered by the air draft filter box and then discharged by the second exhaust fan.
Preferably, the traction module comprises a motor fixing plate, a first synchronizing wheel is arranged on one side of the motor fixing plate, a traction stepping motor is arranged on the other side of the motor fixing plate, a second synchronizing wheel is arranged on one side above the first synchronizing wheel, and a first synchronizing belt is connected with the first synchronizing wheel and the second synchronizing wheel.
Preferably, the spraying module comprises a spraying servo motor, a limiting sensor is arranged on the rear side of the spraying servo motor, a spraying speed reducer is arranged on the left side of the spraying servo motor, a third synchronizing wheel is arranged on one side of the spraying speed reducer, a fourth synchronizing wheel is arranged on one side of the third synchronizing wheel, and a second synchronous belt is connected between the third synchronizing wheel and the fourth synchronizing wheel.
Preferably, the spraying module further comprises a spraying slide rail, a spraying sliding table is arranged on the spraying slide rail in a sliding mode, and a spray gun is arranged on one side of the spraying sliding table.
Preferably, the material severing mechanism comprises a rack, an air blower is arranged on the bottom surface of the rack, an air floating table top is arranged on the top surface of the rack, and a plurality of small holes are formed in the air floating table top in a penetrating mode.
Preferably, the control panel, the cutting control panel, the temperature control panel and the spraying control panel are respectively internally provided with a controller, the controllers are PLC programmable logic controllers, and the PLC programmable logic controllers can adopt but are not limited to programmable controllers sold on Alibaba under the brand of VIGOR/Fengwu and the goods number of 4586. The operator can input parameters for controlling the operation of each component to each controller connected with the panel according to the production requirement.
The invention discloses a plate glass cutting and spraying integrated machine which comprises a double-cylinder four-filter dust filter mechanism, a cutting mechanism, a spraying mechanism and a breaking mechanism; the double-drum four-filter dust filter mechanism comprises a dust recovery bin, a waste gas filter bin, an air inlet, an active carbon filter bin, an electrical appliance bin, a control panel, an air outlet, a dust recovery grid, a double-layer filter element, a high-pressure air back-blowing device, an active carbon filter layer and a first exhaust fan. When the first exhaust fan in the double-cylinder four-filter dust filter mechanism is started, dust and odorous gas in a workshop can be sucked into the dust recovery bin and the waste gas filter bin from the air inlet, the high-density double-layer filtering filter element is arranged in the waste gas filtering bin to filter and clean dust, the filtered gas is pumped into the active carbon filtering bin under the suction action of the first exhaust fan, the active carbon filtering layer in the active carbon filtering bin can remove the odor in the gas and then discharge the odor, the high-pressure air back-blowing device can blow away the dust adhered to the high-density double-layer filtering filter element, so that the dust falls into the dust recycling bin under the action of the gravity of the dust back-blowing device and is recycled by the dust recycling grid in the dust recycling bin, so as to maintain the high-efficiency filtering capacity of the high-density double-layer filtering filter element, and the filtered clean air is discharged through the air outlet; an operator sets the size parameters of glass to be scratched through a cutting control panel, a cutter can scrape the glass in a mode of moving up and down, moving left and right and moving back and forth under the common drive of a Z-axis moving module, an X-axis moving module and a Y-axis moving module, the Z-axis moving module, the X-axis moving module and the Y-axis moving module are matched with the cutter to be used, so that the cutter can not only accurately scrape the upper surface of the glass transversely and longitudinally, but also can accurately scrape the side surface of the glass, an automatic pushing and releasing device is arranged in a cutting mechanism, when the cutter finishes cutting the surface of the glass, the automatic pushing and releasing device can push the glass to the upper surface of a traction belt of a spraying mechanism, the glass sequentially passes through a spraying box and an oven along with the traction belt, and the spraying box can spray protective oil on the surface of the whole piece of glass conveyed through the spraying box through a spray gun, the oven can dry the glass which is conveyed by the oven and sprayed with the protective oil, then the dried glass is conveyed to the upper surface of an air floating table-board in the material breaking mechanism under the driving of a traction belt, an air blower is arranged in a frame of the material breaking mechanism, a plurality of small holes are arranged on the surface of the air floating table-board, the air blower can blow the glass conveyed to the upper surface of the air floating table-board through the small holes of the air floating table-board so as to reduce the friction between the bottom surface of the glass and the air floating table-board, meanwhile, the glass breaking mechanism is convenient for workers to respectively break a whole glass in the material breaking mechanism along the cutting positions so that the glass can break a plurality of small pieces of glass, the integral structural design not only realizes a series of operations of material pushing, conveying, scratching, spraying, drying, material breaking and material breaking on one device, but also has the advantages of high production efficiency, high material breaking accuracy and good spraying effect, the device also realizes the automatic emission of waste gas generated in the production process after being filtered and the automatic absorption of dust in the production workshop, and recovers the absorbed dust, so as to avoid the pollution of the emission of the waste gas to the environment and the harm of the working environment with the dust to the body of workers, the use is very environment-friendly, and the device effectively solves the problems that the traditional glass cutting and spraying needs to be carried out by two devices, the glass sheets need to be manually moved between the two devices with different processes to realize the connection, so that the glass sheets are easy to scrape, the labor intensity of workers is high, the labor cost of enterprises is high, the cost of purchasing the enterprises is high, the occupied area of the devices is large, and the production cost is high, in addition, the problems that the traditional glass cutting device and spraying device cannot absorb the dust in the automatic workshop in the production process and cannot filter the discharged waste gas, so that the working environment of the workers is poor and the environment is not environment-friendly are solved And (5) problems are solved.
Drawings
For ease of illustration, the present invention is described in detail by the following preferred embodiments and the accompanying drawings.
Fig. 1 is a perspective view of the plate glass cutting and spraying all-in-one machine of the invention.
Fig. 2 is an external perspective view of a double-cylinder four-filter dust filter mechanism of the plate glass cutting and spraying integrated machine.
Fig. 3 is an internal structure view of a double-drum four-filter dust filter mechanism of the plate glass cutting and spraying integrated machine of the invention.
Fig. 4 is a perspective view of the cutting mechanism of the integrated machine for cutting and spraying sheet glass of the invention.
FIG. 5 is a structural plan view of the Y-axis moving module of the cutting mechanism of the integrated machine for cutting and spraying sheet glass of the present invention.
Fig. 6 is a schematic structural diagram of an X-axis moving module of the cutting mechanism of the integrated machine for cutting and spraying sheet glass according to the invention.
Fig. 7 is a schematic structural diagram of a Z-axis moving module of the cutting mechanism of the integrated machine for cutting and spraying sheet glass according to the invention.
FIG. 8 is a schematic structural view of an automatic pushing and releasing device of a cutting mechanism of the integrated machine for cutting and spraying sheet glass.
Fig. 9 is an external perspective view of the spraying mechanism of the integrated machine for cutting and spraying flat glass of the invention.
Fig. 10 is an internal structure view of the spraying mechanism of the integrated machine for cutting and spraying sheet glass of the present invention.
Fig. 11 is a schematic structural view of a traction module of the spraying mechanism of the integrated machine for cutting and spraying sheet glass of the invention.
Fig. 12 is a schematic structural view of a part a in fig. 10 of a spraying mechanism of the integrated flat glass cutting and spraying machine of the present invention.
Fig. 13 is a schematic structural view of a part B in fig. 10 of the spraying mechanism of the integrated flat glass cutting and spraying machine of the present invention.
Fig. 14 is a perspective view of the break-off mechanism of the integrated machine for cutting and spraying sheet glass of the present invention.
Fig. 15 is an enlarged view of portion a of fig. 14 of the flat glass gob feeder-sprayer of the present invention.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
In the embodiment, referring to fig. 1 to 15, the plate glass cutting and spraying integrated machine of the invention comprises a double-cylinder four-filter dust filter mechanism 1, wherein a cutting mechanism 2 is arranged on one side of the double-cylinder four-filter dust filter mechanism 1, a spraying mechanism 3 is arranged on one side of the cutting mechanism 2, and a breaking-off mechanism 4 is arranged on one side of the spraying mechanism 3; the double-drum four-filter dust filter mechanism 1 comprises a dust recovery bin 5, a waste gas filtering bin 6 is arranged above the dust recovery bin 5, an air inlet 7 is arranged on one side of the waste gas filtering bin 6, an activated carbon filtering bin 8 is arranged above the waste gas filtering bin 6, an electrical appliance bin 9 is arranged above the activated carbon filtering bin 8, an operation panel 10 is arranged on one side of the electrical appliance bin 9, and an air outlet 11 is arranged on the top surface of the electrical appliance bin 9; a dust recovery grid 12 is arranged in the dust recovery bin 5, a double-layer filtering filter element 13 is arranged on the dust recovery grid 12, a high-pressure air blowback device 14 is arranged on the double-layer filtering filter element 13, an active carbon filter layer 15 is arranged on the high-pressure air blowback device 14, and a first exhaust fan 16 is arranged on the active carbon filter layer 15.
In one embodiment, the cutting mechanism 2 includes a cutting platform 20, the left and right sides of the cutting platform 20 are respectively provided with a Y-axis moving module 21, an X-axis moving module 22 is slidably arranged on the Y-axis moving module 21, the X-axis moving module 22 spans above the cutting platform 20, one side of the X-axis moving module 22 is provided with a Z-axis moving module, and the lower end of the Z-axis moving module is provided with a cutter 23 for cutting or scratching glass; an automatic pushing device 24 is arranged on one side of the cutting platform 20 and connected with the spraying mechanism 3, and a cutting control panel 25 is arranged on one corner of the cutting platform 20.
In one embodiment, the Y-axis moving module 21 includes two Y-directional rails 210 symmetrically distributed, a Y-directional screw 211 is disposed between the two Y-directional rails 210, and a Y-directional moving servo motor 212 is disposed at one end of the Y-directional screw 211; the X-axis moving module 22 includes two X-direction guide rails 221 symmetrically distributed, an X-direction lead screw 222 is disposed between the two X-direction guide rails 221, and an X-direction moving servo motor 223 is disposed at one end of the X-direction lead screw 222; the Z-axis moving module comprises a Z-direction guide rail 26, a Z-direction moving servo motor 27 is arranged at the upper end of the Z-direction guide rail 26, a cutter mounting seat 28 is arranged at the front side of the Z-direction guide rail 26 in a sliding mode, the cutter mounting seat 28 and the Z-direction moving servo motor 27 are connected with a Z-direction lead screw 29, and the cutter 23 is mounted below the bottom surface of the cutter mounting seat 28.
In one embodiment, the automatic pushing device 24 includes a plurality of groups of pushing cylinders 241, at least one pushing cylinder 241 is provided for each group, and the groups of pushing cylinders 241 are distributed in parallel with equal gaps.
In one embodiment, the spraying mechanism 3 includes a traction belt 30, a traction module 31 is disposed below one end of the traction belt 30, an oven 32 is disposed above the traction belt 30, a heating pipe 33 is disposed in the oven 32, a temperature control panel 34 is disposed on one side of the oven 32, a spraying box 35 is disposed above the oven 32, a spraying module 36 is disposed in the spraying box 35, a spraying control panel 37 is disposed on one side of the spraying box 35, and a second exhaust fan 38 is disposed at the top of the spraying box 35.
In one embodiment, the traction module 31 includes a motor fixing plate 311, a first synchronizing wheel 312 is disposed on one side of the motor fixing plate 311, a traction stepping motor 313 is disposed on the other side of the motor fixing plate 311, a second synchronizing wheel 314 is disposed on one side above the first synchronizing wheel 312, and a first synchronizing belt 315 is connected to the first synchronizing wheel 312 and the second synchronizing wheel 314.
In one embodiment, the spraying module 36 includes a spraying servo motor 360, a limit sensor 361 is disposed at a rear side of the spraying servo motor 360, a spraying speed reducer 362 is disposed at a left side of the spraying servo motor 360, a third synchronizing wheel 363 is disposed at one side of the spraying speed reducer 362, a fourth synchronizing wheel is disposed at one side of the third synchronizing wheel 363, and a second synchronous belt 364 is connected to the third synchronizing wheel 363 and the fourth synchronizing wheel.
In one embodiment, the spraying module 36 further includes a spraying slide rail 365, a spraying slide table 366 is slidably disposed on the spraying slide rail 365, and a spray gun 367 is disposed on one side of the spraying slide table 366.
In one embodiment, the material severing mechanism 4 includes a frame 41, a blower 42 is disposed on the bottom surface of the frame 41, an air floating table 43 is disposed on the top surface of the frame 41, and a plurality of small holes 44 for discharging air to reduce the friction between the glass and the air floating table are disposed through the air floating table 43.
In one embodiment, the operation flow of the plate glass cutting and spraying integrated machine is as follows: when a first exhaust fan 16 in the double-drum four-filter dust filter mechanism 1 is started, dust and odorous gas in a workshop can be sucked into the dust recovery bin 5 and the waste gas filtering bin 6 from the air inlet 7, the waste gas filtering bin 6 is internally provided with a high-density double-layer filter element 13 for filtering and cleaning the dust, the filtered gas is pumped into the activated carbon filtering bin 8 under the suction action of the first exhaust fan 16, an activated carbon filter layer 15 in the activated carbon filtering bin 8 can remove the odor in the gas and then discharge the odor, a high-pressure air blowback device 14 can blow away the dust adhered to the high-density double-layer filter element 13, so that the dust falls into the dust recovery bin 5 under the action of the self gravity, and is recovered by a dust recovery grid 12 in the dust recovery bin 5 to keep the high-efficiency filtering capacity of the high-density double-layer filter element 13, the filtered clean air is discharged through the air outlet 11; an operator sets the size parameters of glass to be scratched through the cutting control panel 10, the cutter 23 can move up and down, move left and right and move back and forth under the common drive of the Z-axis moving module, the X-axis moving module 22 and the Y-axis moving module 21 to scrape the glass (namely the cutter 23 can move and position the glass in a three-dimensional space before scratching the glass), the Z-axis moving module, the X-axis moving module 22 and the Y-axis moving module 21 are matched with the cutter 23 to be used so that the cutter can not only accurately scrape the upper surface of the glass transversely and longitudinally, but also be suitable for accurately scraping the side surface of the glass, and the automatic pushing and releasing device 24 is arranged in the cutting mechanism 2, so that when the cutter 23 finishes scratching the surface of the glass, the automatic pushing and releasing device 24 can push the glass onto the traction belt 30 of the spraying mechanism 3, the glass sequentially passes through the spraying box 35 and the oven 32 along with the traction belt 30, the spraying box 35 can spray protective oil on the surface of the whole glass conveyed through the spraying box by the spray gun 367, the oven 32 can dry the glass conveyed through the oven and sprayed with the protective oil, then the dried glass is conveyed to the upper surface of an air floating table 43 in the material breaking mechanism 4 under the driving of the traction belt 30, an air blower 42 is arranged in a frame 41 of the material breaking mechanism 4 and a plurality of small holes 44 are arranged on the surface of the air floating table 43, the air blower 42 can blow the glass conveyed to the upper surface of the air floating table 43 through the plurality of small holes 44 of the air floating table 43 so as to reduce the friction between the bottom surface of the glass and the air floating table 43, thereby facilitating a worker to break the whole glass in the material breaking mechanism 4 along the cutting positions thereof respectively so as to break the whole glass into a plurality of small glass pieces, the integral structural design not only realizes a series of operations of pushing, conveying, scratching, spraying, drying, breaking off and the like on the glass on one device, and has the advantages of high production efficiency, high cutting accuracy and good spraying effect, but also realizes the purposes of automatically filtering waste gas generated in the production process, discharging, automatically absorbing dust in a production workshop and recycling the absorbed dust to avoid the pollution of the waste gas discharge to the environment and the harm of the working environment with the dust to the body of workers, is very environment-friendly in use, and effectively solves the problems that the traditional glass cutting and spraying needs to be carried out by two devices, so that the glass sheet needs to be manually moved between the two devices with different processes to realize the connection, the glass sheet is easy to scrape, the labor intensity of workers is high, the labor cost of enterprises is high, and the like, The problem that the enterprise purchases equipment with high costs, the area of equipment is big and manufacturing cost is high, in addition, it has still been solved tradition and can't be in the in-process automatic dust of absorbing the workshop of glass cutting equipment and spraying equipment and can't just discharge after filtering the waste gas of production and lead to workman's operational environment poor and not environmental protection.
The plate glass cutting and spraying integrated machine is used by combining the double-cylinder four-filter dust filter mechanism, the cutting mechanism, the spraying mechanism and the breaking mechanism, and the structures of the double-cylinder four-filter dust filter mechanism, the cutting mechanism, the spraying mechanism and the breaking mechanism are designed respectively, so that the double-cylinder four-filter dust filter mechanism can automatically absorb dust and gas with smell in a workshop, and can collect and recycle the absorbed dust and filter the gas with smell before discharging; the structural design of the cutting mechanism can not only longitudinally scratch and transversely scratch the surface of the glass, but also scratch the side surface of the glass; the structural design of the spraying mechanism can not only uniformly spray the protective oil on the whole glass and quickly dry the glass after the protective oil is sprayed, but also can filter and discharge waste gas generated in the working process of the spraying mechanism to avoid environmental pollution, and the integral structural design realizes that the conveying process, the scratching process, the spraying process, the drying process and the breaking process of the glass are integrated on one device, so that the spraying mechanism not only has the advantages of high production efficiency, high cutting accuracy and good spraying effect, but also effectively solves the problems that the traditional glass cutting and spraying process needs to be separated by two devices, the glass sheets can be connected and produced by manual material moving between the two devices with different processes, the glass is easy to scrape, the labor intensity of workers is high, the labor cost of enterprises is high, and the cost of purchasing the devices of the enterprises is high, The floor area of equipment is big, high in production cost and traditional equipment can't carry out automatic recovery and can't carry out filterable problem to the waste gas that produces in the production process to the dust.
The above-mentioned embodiment is only an example of the present invention, and is not intended to limit the scope of the present invention, and all technical solutions that are the same as or equivalent to the contents of the claims of the present invention should be included in the scope of the present invention.
Claims (7)
1. Plate glass cuts material spraying all-in-one, its characterized in that: the dust filter comprises a double-cylinder four-filter dust filter mechanism, wherein a cutting mechanism is arranged on one side of the double-cylinder four-filter dust filter mechanism, a spraying mechanism is arranged on one side of the cutting mechanism, and a breaking mechanism is arranged on one side of the spraying mechanism; the double-drum four-filter dust filter mechanism comprises a dust recovery bin, a waste gas filter bin is arranged above the dust recovery bin, an air inlet is arranged on one side of the waste gas filter bin, an active carbon filter bin is arranged above the waste gas filter bin, an electrical appliance bin is arranged above the active carbon filter bin, an operation panel is arranged on one side of the electrical appliance bin, and an air outlet is arranged on the top surface of the electrical appliance bin; a dust recovery grid is arranged in the dust recovery bin, a double-layer filtering filter element is arranged above the dust recovery grid, a high-pressure air back-blowing device is arranged above the double-layer filtering filter element, an active carbon filtering layer is arranged above the high-pressure air back-blowing device, and a first exhaust fan is arranged above the active carbon filtering layer;
the spraying mechanism comprises a traction belt, a traction module is arranged below one end of the traction belt, an oven is arranged above the traction belt, a heating pipe is arranged in the oven, a temperature control panel is arranged on one side of the oven, a spraying box is arranged above the oven, a spraying module is arranged in the spraying box, a spraying control panel is arranged on one side of the spraying box, and a second exhaust fan is arranged at the top of the spraying box;
the material breaking mechanism comprises a rack, wherein an air blower is arranged on the bottom surface of the rack, an air floating table top is arranged on the top surface of the rack, and a plurality of small holes for discharging gas to reduce the friction force between the glass and the air floating table are formed in the air floating table top in a penetrating mode;
when a first exhaust fan in the double-cylinder four-filter dust filter mechanism is started, dust and odorous gas in a workshop can be sucked into the dust recovery bin and the waste gas filter bin from the air inlet, the high-density double-layer filtering filter element is arranged in the waste gas filtering bin to filter and clean dust, the filtered gas is pumped into the active carbon filtering bin under the suction action of the first exhaust fan, the active carbon filtering layer in the active carbon filtering bin can remove the odor in the gas and then discharge the odor, the high-pressure air back-blowing device can blow away the dust adhered to the high-density double-layer filtering filter element, so that the dust falls into the dust recycling bin under the action of the gravity of the dust back-blowing device and is recycled by the dust recycling grid in the dust recycling bin, so as to keep the high-efficiency filtering capacity of the high-density double-layer filtering element, and the filtered clean air is discharged through the air outlet.
2. The flat glass cutting and spraying all-in-one machine as claimed in claim 1, characterized in that: the cutting mechanism comprises a cutting platform, the left side and the right side of the cutting platform are respectively provided with a Y-axis moving module, an X-axis moving module is arranged on the Y-axis moving module in a sliding manner, the X-axis moving module stretches across the upper part of the cutting platform, one side of the X-axis moving module is provided with a Z-axis moving module, and the lower end of the Z-axis moving module is provided with a cutter; one side of the cutting platform is provided with an automatic pushing device connected with the spraying mechanism, and a cutting control panel is arranged on one corner of the cutting platform.
3. The flat glass cutting and spraying all-in-one machine as claimed in claim 2, characterized in that: the Y-axis moving module comprises two Y-direction guide rails which are symmetrically distributed, a Y-direction screw rod is arranged between the two Y-direction guide rails, and one end of the Y-direction screw rod is provided with a Y-direction moving servo motor; the X-axis moving module comprises two X-direction guide rails which are symmetrically distributed, an X-direction screw rod is arranged between the two X-direction guide rails, and an X-direction moving servo motor is arranged at one end of the X-direction screw rod; the Z-axis moving module comprises a Z-direction guide rail, a Z-direction moving servo motor is arranged at the upper end of the Z-direction guide rail, a cutter mounting seat is arranged on the front side of the Z-direction guide rail in a sliding mode, the cutter mounting seat and the Z-direction moving servo motor are connected with a Z-direction lead screw, and a cutter is mounted below the bottom surface of the cutter mounting seat.
4. The flat glass cutting and spraying all-in-one machine as claimed in claim 2, characterized in that: the automatic pushing device comprises a plurality of groups of pushing cylinders, at least one pushing cylinder is arranged in each group, and the groups of pushing cylinders are distributed in parallel with equal gaps.
5. The flat glass cutting and spraying all-in-one machine as claimed in claim 1, characterized in that: the traction module comprises a motor fixing plate, a first synchronizing wheel is arranged on one side of the motor fixing plate, a traction stepping motor is arranged on the other side of the motor fixing plate, a second synchronizing wheel is arranged on one side above the first synchronizing wheel, and a first synchronizing belt is connected with the first synchronizing wheel and the second synchronizing wheel.
6. The flat glass cutting and spraying all-in-one machine as claimed in claim 1, characterized in that: the spraying module comprises a spraying servo motor, a limiting inductor is arranged on the rear side of the spraying servo motor, a spraying speed reducer is arranged on the left side of the spraying servo motor, a third synchronizing wheel is arranged on one side of the spraying speed reducer, a fourth synchronizing wheel is arranged on one side of the third synchronizing wheel, and a second synchronous belt is connected with the third synchronizing wheel and the fourth synchronizing wheel.
7. The flat glass cutting and spraying all-in-one machine as claimed in claim 6, wherein: the spraying module further comprises a spraying sliding rail, a spraying sliding table is arranged on the spraying sliding rail in a sliding mode, and a spray gun is arranged on one side of the spraying sliding table.
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| CN202010281210.8A CN111470764B (en) | 2020-04-11 | 2020-04-11 | Plate glass cutting and spraying integrated machine |
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| CN112718340B (en) * | 2020-12-04 | 2021-12-28 | 东莞市裕莱机械有限公司 | Circulating spraying line of plane panel |
| CN113304945A (en) * | 2021-05-25 | 2021-08-27 | 谢莉莎 | Guide rail and lead screw maintenance of animal leather fabric cutting machine can be with even oiling station |
| CN113926274B (en) * | 2021-11-22 | 2023-02-21 | 安徽吉曜玻璃微纤有限公司 | Online dust collector of curing oven |
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| JP2007076936A (en) * | 2005-09-13 | 2007-03-29 | Lemi Ltd | Method and apparatus for breaking brittle material |
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| US7891066B2 (en) * | 2004-02-18 | 2011-02-22 | Kawasaki Plant Systems Kabushiki Kaisha | Plate material vertical processing line |
| CN108465327A (en) * | 2018-04-24 | 2018-08-31 | 界首市盈丰环保科技有限公司 | A kind of adsorbing powder dust filter device |
| CN108971772B (en) * | 2018-08-29 | 2020-08-14 | 杭州千皓科技有限公司 | Splitting process for laser optical glass cutting |
| CN109279769A (en) * | 2018-10-19 | 2019-01-29 | 大族激光科技产业集团股份有限公司 | A kind of OLED double glazing cutting splitting processing method and production line |
| CN209177579U (en) * | 2018-12-05 | 2019-07-30 | 东莞市维迪光电器材有限公司 | A kind of full-automatic sliver of glass, insert rack all-in-one machine |
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| US2914784A (en) * | 1957-04-15 | 1959-12-01 | Pittsburgh Plate Glass Co | Apparatus for glass chip removal |
| JP2007076936A (en) * | 2005-09-13 | 2007-03-29 | Lemi Ltd | Method and apparatus for breaking brittle material |
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