CN111455583B - Removable pearl conveyor and embroidery machine - Google Patents
Removable pearl conveyor and embroidery machine Download PDFInfo
- Publication number
- CN111455583B CN111455583B CN202010416980.9A CN202010416980A CN111455583B CN 111455583 B CN111455583 B CN 111455583B CN 202010416980 A CN202010416980 A CN 202010416980A CN 111455583 B CN111455583 B CN 111455583B
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- China
- Prior art keywords
- bead
- beads
- guide rod
- stop
- arm
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- 239000011324 bead Substances 0.000 claims abstract description 582
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000000149 penetrating effect Effects 0.000 claims description 18
- 239000000758 substrate Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000009956 embroidering Methods 0.000 claims description 10
- 229920001971 elastomer Polymers 0.000 claims description 8
- 239000000806 elastomer Substances 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims 1
- 230000006872 improvement Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C7/00—Special-purpose or automatic embroidering machines
- D05C7/08—Special-purpose or automatic embroidering machines for attaching cords, tapes, bands, or the like
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C13/00—Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Decoration Of Textiles (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a replaceable bead conveying device and an embroidery machine, wherein a bead swinging assembly is arranged at the output end of a bead guide rod, the bead swinging assembly comprises a first driver which can swing into a bead taking station to send beads or separate from the bead taking station to swing the beads and drive the beads to swing, the beads swinging member is provided with a bead passing hole through which the beads can pass through the bead guide rod, and the lower end of the bead guide rod is arranged in the bead passing hole. Because the beads are to be put into the bead feeding structure by the bead swinging piece at the bead taking station, the beads with different specifications can be put into the bead feeding structure by the bead swinging piece, and the beads with different specifications are not affected by the depth of the clamping opening of the bead feeding structure. The beads with different general specifications are realized, and the problem that the existing bead feeding structure directly takes the beads by depending on the distance between the suspended bead guide rod and the bead feeding structure and the depth of the clamping opening is avoided. The upper end of the bead guide rod is connected with a bead threading mechanism, and loose beads can be embroidered.
Description
Technical Field
The invention relates to a replaceable bead conveying device and an embroidery machine.
Background
Current bead embroidery includes a bead feed structure that continuously delivers beads to the underside of an embroidery needle, with a bead guide suspended above the bead feed structure that continuously feeds the beads. Specifically, the proper height of the ball guide rod is set according to the height of the ball, and the depth of the clamping opening is set. The bead embroidery with the structure can only convey the height which is equal to or slightly larger than the height of the bead clamping opening and the depth of the clamping opening on the substrate, and the height of the bead conveying structure depends on the height of the clamping opening of the bead conveying structure. In order to enable the beads to stably and accurately slide into the clamping opening from the bead guide rod, the output end of the bead guide rod is usually slightly higher than or flush with the upper end of the clamping opening, and when the height of the beads is smaller than the depth of the clamping opening, more than one bead falls into the clamping opening, and the beads positioned above are clamped on the clamping opening and the bead guide rod, so that the beads cannot be sent. When the height of the bead is greater than the depth of the clamping opening, the lower half section of the bead falls into the clamping opening, the upper position of the upper half section is separated from the bead guide rod, and the bead is clamped in the bead guide rod and the clamping opening.
If the beads with different length specifications are required to be conveyed, the clamping ports with different heights need to be replaced. Because the structure of the embroidery machine is narrow, the clamping ports with different heights are changed, and the whole bead feeding device is required to be changed and designed. This severely limits the specifications of bead delivery structures for delivering beads or increases the bead delivery requirements.
In addition, the existing mechanism for changing the color or changing the beads with different specifications is complex, and the color or the beads are inconvenient to change.
Disclosure of Invention
The invention provides a replaceable bead conveying device capable of conveniently swinging and an embroidery machine, which aim to solve the problems existing in the prior art in use.
The technical scheme for solving the existing problems is as follows: the replaceable bead conveying device comprises a bead conveying structure for receiving beads from a bead taking station and conveying the beads to an embroidery bead position at the embroidery bead station, at least two bead guide rods suspended above the bead conveying structure, and a switching mechanism for driving the corresponding bead guide rods to enter a bead conveying position and matched with the bead conveying structure; the bead output end of the at least one bead guide rod is provided with a bead swinging assembly, the bead swinging assembly comprises a bead feeding part capable of swinging into a bead taking station or a bead swinging part capable of being separated from the bead taking station, and a first driver for driving the bead swinging part to swing, the bead swinging part is provided with a bead passing hole capable of passing through a bead penetrated by the bead guide rod, and the lower end of the bead guide rod is arranged in the bead passing hole; the switching mechanism comprises a locating rack which is arranged above the bead feeding structure in a sliding manner and used for locating each bead guiding rod, and a second driving structure which is used for driving the locating rack to slide so as to switch the corresponding bead guiding rod to enter the bead feeding position.
As a further improvement, the at least one bead guide rod is directly and naked to hang above the bead feeding structure, a positioning block is arranged at the output end of the bead guide rod which is directly and naked to hang above the bead feeding structure, the positioning block is connected to the positioning frame, and a positioning through hole capable of accommodating the beads on the bead guide rod is formed in the positioning block.
As a further improvement, the bead swinging assembly further comprises a supporting frame arranged on the positioning frame, the bead swinging piece is rotatably and movably arranged on the supporting frame, and the first driver comprises a driving motor and a transmission assembly connected with a motor shaft of the driving motor and transmitting the driving motor to the bead swinging piece.
As a further improvement, the swing bead assembly is also provided with a stop structure for stopping the beads in the pass-through hole of the swing bead piece from falling off at the non-bead taking station, and the stop structure is arranged on the swing track of the pass-through hole output port of the swing bead piece and is positioned at the position of the non-bead taking station and matched with the pass-through hole output port of the swing bead piece.
As a further improvement, the stop structure comprises a stop piece arranged at the bead output port of the bead passing hole and a second driver for driving the stop piece to be separated from the stop position of the bead swinging piece along with the bead swinging piece entering the bead taking station and stop at the bead passing hole output port along with the bead swinging piece separating from the bead taking station.
As a further development, the stop is provided with an adapter arm which is rotatably arranged relative to the pendulum.
As a further improvement, the stop piece is provided with an adapter arm, and the swinging bead piece and the adapter arm are concentrically and rotatably movably arranged on a support frame arranged on the swinging bead assembly.
As a further improvement, the switching arm is provided with a limiting structure, a stop piece connected with the switching arm and limiting the stop is arranged along with the bead swinging piece to enter the bead taking station, and the second driver is a transmission elastomer arranged between the switching arm and the bead swinging piece and used for transmitting power of the bead swinging piece to the switching arm.
As a further improvement, the limiting structure comprises a limiting arm arranged on the switching arm and a stop arm matched with the limiting arm to stop and control the rotation angle of the switching arm.
As a further improvement, the bead feeding structure is provided with a positioning column for positioning the beads at the bead taking station, and the positioning column is provided with a separation structure for separating the beads along with the clamping and conveying of the beads by the conveying clamp assembly.
As a further improvement, the bead feeding structure comprises a substrate, a bead feeding clamp assembly which is arranged on the substrate in a sliding manner and used for taking beads, clamping and positioning and conveying the beads, a bead feeding driving structure which drives the bead feeding clamp assembly to reciprocate at a bead taking station and a bead embroidering station is arranged, and the positioning frame stretches across the substrate.
As a further improvement, the positioning column arranged on the bead feeding structure is arranged to deflect towards the bead feeding direction of the bead feeding structure, the positioning column is provided with an elastomer for driving the positioning column to reset and position the beads, the bead feeding structure is provided with a bottom plate at the positioning column, and the bottom plate is provided with a containing groove for containing the deflected positioning column.
As a further improvement, the upper end of the at least one bead guide rod is connected with the bead output end of the bead penetrating mechanism or the bead penetrating end of the bead penetrating mechanism.
As a further improvement, the bead guide rod comprises an upper section, a middle section and a lower section, the rigidity of the middle section is smaller than that of the upper section and the lower section, and the upper end of the upper section of the bead guide rod is connected with the bead output end of the bead penetrating mechanism or the bead penetrating end of the bead penetrating mechanism.
As a further improvement, the middle section is a flexible section or an elastic section.
As a further improvement, the middle section is provided with a connecting hole for connecting the upper section and the lower section.
As a further improvement, the middle section is a hose connecting the upper section and the lower section; the upper section or/and the lower section of the bead guide rod is/are provided with a driving and pressing structure for driving and pressing the beads to slide.
As a further improvement, the stop arm is provided with a regulator which is matched with the stop arm and regulates the stop position of the stop arm.
The invention also discloses an embroidery machine, which comprises at least one machine head arranged on the embroidery machine, wherein the at least one machine head is provided with the replaceable bead conveying device according to any one of the schemes.
Compared with the prior art, the replaceable bead conveying device and the embroidery machine are characterized in that the bead swinging assembly is arranged at the output end of the bead guide rod, the bead swinging assembly comprises a first driver capable of swinging into or out of a bead swinging part of the bead taking station and driving the bead swinging part to swing, the bead swinging part is provided with a bead passing hole through which the bead can pass through the bead guide rod, and the lower end of the bead guide rod is arranged in the bead passing hole. Because the beads are to be put into the bead feeding structure by the bead swinging piece at the bead taking station, the beads with different specifications can be put into the bead feeding structure by the bead swinging piece, and the beads with different specifications are not affected by the depth of the clamping opening of the bead feeding structure. The beads with different general specifications are realized, and the problem that the existing bead feeding structure directly takes the beads by depending on the distance between the suspended bead guide rod and the bead feeding structure and the depth of the clamping opening is avoided. The upper end of the bead guide rod is connected with a bead threading mechanism, and loose beads can be embroidered.
Further, by arranging at least two bead guide rods and switching mechanisms for switching the bead guide rods to deliver beads, the accurate delivery of multi-color or multi-specification beads can be realized.
Further, the ball guide rod body comprises an upper section, a middle section and a lower section, the rigidity of the middle section is smaller than that of the upper section and the lower section, so that the resistance of the lower section of the ball guide rod can be reduced on the whole during swinging, the lower section is convenient to swing, and meanwhile, the accuracy of relatively high positioning of the beads can be maintained in the lower section swinging process. The ball guide rod is suitable for a ball swinging structure.
Drawings
FIG. 1 is a schematic view of a replaceable bead delivery apparatus of the present invention.
FIG. 2 is a schematic perspective view of the bead feeding structure of the present invention.
FIG. 3 is a schematic view of the structure of the bead guide rod of the present invention.
FIG. 4 is a partial schematic view of a swing assembly incorporating a bead feeding structure of the present invention.
Fig. 5 is a side view of the swing assembly of the present invention in combination with a bead feeding structure.
FIG. 6 is a schematic view of a part of the bead feeding structure and the bead swing assembly according to the present invention.
Fig. 7-9 are schematic illustrations of a pendulum of the pendulum assembly of the present invention.
FIG. 10 is a perspective view of a bead feeding structure and a bead swing assembly of the present invention.
FIG. 11 is a schematic diagram showing the combination of the bead feeding structure and the bead swinging assembly according to the present invention.
FIG. 12 is an exploded view of the bead feeding structure of the present invention
Fig. 13 is an enlarged schematic view of the gripping arms and disengagement structure of the transport clip assembly of the present invention.
Fig. 14 is an enlarged schematic view at a of fig. 11.
Description of the embodiments
Referring to fig. 1-13, the present embodiment includes a replaceable bead delivery apparatus, including a bead delivery structure 100 for receiving beads from a bead receiving station and delivering the beads to an embroidery station, and at least two bead guide rods 200 suspended above the bead delivery structure 100. And a switching mechanism for driving the corresponding bead guide rods 200 to enter the bead feeding positions and matched with the bead feeding structure 100. Different beads with different specifications or colors can be penetrated on different bead guide rods 200, and the switching mechanism is matched with the bead conveying structure 100 according to the setting of the bead embroidering process or by randomly driving the corresponding bead guide rods to enter the bead conveying positions so as to convey the beads with the corresponding specifications or colors, so that the beads are replaced. The switching mechanism comprises a positioning frame 401 which can slide above the bead feeding structure 100 and is used for positioning each bead guiding rod and a second driving structure which is used for driving the positioning frame 401 to slide so as to switch the corresponding bead guiding rod to enter the bead feeding position, the second driving structure comprises a driving motor, a first transmission connecting rod assembly 402 or a sliding block assembly which is used for connecting the driving motor with the positioning frame 401, in the embodiment, the positioning frame 401 spans and slides on a substrate 120 arranged on the bead feeding structure 100, and a sliding groove can be arranged on the substrate 120. The first transmission link assembly 402 includes a first swing link connected to the second driving structure driving motor, and a first link rotatably movably connected to the first swing link and the positioning frame 401.
The second driving structure may also adopt other specific structures in the prior art, so that the driving motor can drive the positioning frame 401 to slide and drive the corresponding bead guide rod 200 to enter the bead feeding position to be matched with the bead feeding structure 100.
The output end of at least one bead guide rod 200 bead is provided with a bead swinging assembly, the bead swinging assembly comprises a bead swinging piece 101 capable of swinging into or out of a bead taking station, and a first driver 109 for driving the bead swinging piece 101 to swing, the bead swinging piece 101 is provided with a bead passing hole 102 through which the bead can pass on the bead guide rod 200, and the lower end of the bead guide rod 200 is arranged in the bead passing hole 102. The bead passing hole 102 can be provided with a breaking part to form an observation view port, and a tubular member can be arranged on the bead swinging member 101, and the tube hole of the tubular member forms the bead passing hole 102. The size of the pass-through hole 102 may be adjusted by replacing the tubular member of a different bore diameter tube to accommodate beads of a corresponding outer diameter size. The upper end of the at least one bead guide rod 200 is connected with the bead output end of the bead penetrating mechanism 300 or directly penetrates and dissipates beads at the bead penetrating end forming the bead penetrating mechanism 300. The bead threading mechanism 300 can be independently installed, and can also be connected with the bead feeding structure 100 through a support plate.
Considering the complicated structure of the swing ball assembly, the problem of installation space on the device is solved. The ball guide rod is provided with at least one ball guide rod, the ball guide rod is directly and naked above the ball feeding structure 100, the output end of the ball guide rod which is directly and naked above the ball feeding structure 100 is provided with a positioning block 403, the positioning block 403 is connected to a positioning frame 402, and the positioning block 403 is provided with a positioning through hole 404 which can accommodate the ball on the ball guide rod. In this embodiment, three bead guide rods are provided, and a bead swinging assembly is provided at the bead output end of one bead guide rod. The other two bead guide rods are directly suspended above the bead feeding structure 100.
The bead swinging piece 101 can swing to and fro at the bead taking station to send beads or separate from the bead taking station through deflection.
In this embodiment, the bead swinging assembly further includes a support frame 103 disposed on the positioning frame 401, the bead swinging member 101 is rotatably movably disposed on the support frame 103, and the first driver 109 includes a driving motor and a transmission assembly connected to a motor shaft of the driving motor and transmitting power of the driving motor to the bead swinging member 101.
Referring to fig. 1-2 and 4-10, in this embodiment, the transmission assembly includes a driving arm 110 disposed on a motor shaft, a crank arm 113 rotatably disposed on the driving arm, and the crank arm 113 is rotatably disposed on a fixed plate, in this embodiment, the crank arm 113 is rotatably disposed on an end face mounting plate of a driving motor of the first driver 109. The crank arm 113 includes a first arm 113a for receiving power and a second arm 113b for transmitting power, and the driving arm 110 is rotatably connected to the first arm 113a, however, in this embodiment, a link 111 is provided between the driving arm 110 and the first arm 113a in order to simplify the swing width of the driving arm 110. The bead swinging member 101 is rotatably and movably disposed on the support frame 103 through a support shaft 112, a poking arm 114 is disposed on the other side of the support shaft 112 of the bead swinging member 101, and a second arm 113b of the crank arm 113 is matched with the poking arm 114, for example, movably connected to the poking arm 114 or poking the poking arm 114. The first driver 109 can drive the driving arm 110 to rotate through the driving motor, and the pulling of the connecting rod 111 drives the poking arm 114 to finally drive the bead swinging piece 101 to swing through the rotation of the crank arm 113, so that the bead swinging is realized. The second arm 113b of the crank arm 113 may be a one-way or two-way control of the swing bead 101, and if one-way control is provided, the swing bead 101 may be provided with a return spring.
Of course, the transmission assembly can also be converted, and other prior art structures can be adopted, and the specific technical structure is based on the process of swinging the beads, so as to drive the beads swinging piece 101 to swing.
For convenient use and accurate control fall the position of pearl, pendulum pearl subassembly still be equipped with the stopper structure that the pearl that stops pendulum pearl spare 101 pearl and pass through the downthehole pearl and deviate from at non-pearl station, stopper structure set up on pendulum pearl spare 101 pearl and pass through the swing orbit of hole output port and be located non-pearl station place, with pendulum pearl spare 101 pearl pass through hole output port cooperation. The stop structure can be simplified into a stop cover, a stop plate, a stop block or other prior art structures capable of stopping and protecting the beads, which are arranged on the swing track of the bead output port of the bead swinging piece 101 through the hole 102 and are positioned at the position where the non-bead taking station is located, and the prior art structures capable of stopping and protecting the beads from falling off the position where the non-bead taking station is located, so that the beads can be ensured to fall off only from the bead taking station and be supplied to the bead feeding structure.
In order to achieve a better protection stop effect and facilitate the stable bead discharging of the bead swinging piece 101 at the bead taking station, the stop structure comprises a stop piece 104 arranged at the bead discharging port of the bead passing hole 102 and used for stopping the bead discharging, and a second driver used for driving the stop piece 104 to separate from the stop position of the bead swinging piece 101 along with the bead swinging piece 101 entering the bead taking station and stop at the bead passing hole 102 discharging port along with the bead swinging piece 101 separating from the bead taking station. That is, when the bead swinging member 101 enters or partially enters the bead taking station, the second driver drives the stop member 104 to start to separate from the stop position of the bead swinging member 101, and when the bead swinging member 101 swings to rotate to separate from the bead taking station, the second driver drives the stop member 104 to cooperate with the bead swinging member 101 to enter the stop position, and stop at the output port of the bead passing hole 102. In this embodiment, in order to facilitate the bead swing, when the bead swing member 101 partially enters the bead taking station, the second driver drives the stop member 104 to start to separate from the stop position of the bead swing member 101.
The second driver may be provided independently, such as by providing a separate drive motor and transmission assembly necessary based on the prior art, to drive the stop 104 to cooperate with the swing bead 101 as desired for the stop bead.
Referring to fig. 1-2 and 4-10, in this embodiment, the stop member 104 is provided with an adapter arm 105, the adapter arm 105 is rotatably disposed relative to the bead swinging member 101, and the stop member 104 is a wedge-shaped bent arm disposed at the end of the adapter arm 105, and the wedge-shaped bent arm is convenient to insert into the bead through the output port of the hole 102, and meanwhile, is convenient to not affect the bead feeding structure 100. The particular shape or configuration of the adapter arm 105 may be suitably adapted and varied depending on the particular configuration so as to be attachable to, rotatable about, and in addition to the stop 104.
In order to simplify the structure, the swing bead 101 and the switching arm 105 are rotatably and concentrically arranged on the supporting frame 103. The swing bead 101 and the transfer arm 105 may be disposed on concentric shafts or may be rotatably disposed on the same shaft.
The switching arm 105 on be equipped with limit structure, limit structure limit stop with switching arm 105 be connected the backstop piece 104 along with pendulum pearl spare 101 get into and get the pearl station, the second driver be set up between switching arm 105 and pendulum pearl spare 101, transmit pendulum pearl spare 101 power give the transmission elastomer of switching arm 105, this elastomer can be the torsional spring that sets up between pendulum pearl spare 101 and switching arm 105, the torsional spring can overlap and locate switching arm 105 or/and pendulum pearl spare 101 on the axle that establishes, so switching arm 105 will rotate along with pendulum pearl spare 101 under the effect of torsional spring and pendulum pearl spare 101 pass through hole output port cooperation backstop, break away from the pendulum pearl spare through hole output port when pendulum pearl spare 101 gets into with getting the pearl station through limit structure control backstop piece 104. The limiting structure comprises a limiting arm 106 arranged on the switching arm 105 and a stop arm 107 matched with the limiting arm 106 to stop and control the rotation angle of the switching arm 105, wherein the stop arm 107 can be arranged on the supporting frame 103. The stop arm 106 is provided with a regulator which is matched with the stop arm and regulates the stop position of the stop arm 106. The adjuster may be an adjusting bolt disposed on the support 103 or the stop arm 107, and the position of the stop arm 107 may be adjusted by the adjusting bolt, or the adjusting bolt may be directly matched with the stop arm 106, and the stop position of the stop arm 106 may be adjusted by the extending position of the adjusting bolt.
The bead feeding structure 100 may employ a structure of the prior art for clampingly feeding beads directly under the corresponding needle bars. The bead conveying structure in this embodiment includes a substrate 120, and a conveying clamp assembly slidably disposed on the substrate 120 for picking up beads, clamping and positioning the beads, and a bead conveying driving structure for driving the conveying clamp assembly to reciprocate at a bead picking station and a bead embroidering station. The bead feeding driving structure comprises a bead feeding driving motor (not shown in the figure), a swing rod 121 connected to a driving motor shaft, and a sliding block assembly movably matched with the swing rod 121, and a bead feeding motor mounting plate 130 for fixing the bead feeding driving motor, wherein the sliding block assembly is adopted in the embodiment.
The swing arm 121 is movably connected with a slide block 129 of the slide block assembly, the conveying clamp assembly is provided with a clamping opening 124 for clamping and positioning beads, the clamping opening is composed of a pair of openable clamping arms 122,
the bead feeding driving structure drives the conveying clamp assembly to feed beads back and forth, and the clamping arms 122 advance and clamp the beads along with the driving plate of the conveying clamp assembly, position and convey the beads to the bead embroidering station, namely, the position right below the embroidery needle; the drive plate is fixedly connected with the slide block 129 as the transport clamp assembly is retracted and expanded to receive the beads. The conveying clamp assembly and the bead conveying driving structure can adopt the structure in the prior art.
The bead feeding structure 100 is provided with a positioning column 108 for positioning the beads at the bead taking station, and the positioning column 108 is used for positioning the beads sliding from the bead guide rod 200 instantly, so that the beads can accurately fall into the clamping opening 124. The positioning column 108 is provided with a disengaging structure for disengaging the beads as the beads are gripped and transported by the transport gripper assembly. The positioning column 108 is disposed on the substrate 120, and the positioning column 108 is concentric with the clamping opening at the bead receiving station. The disengagement structure may be configured in accordance with the prior art to drive the positioning posts 108 to actively or passively sink and/or deflect the disengagement beads simultaneously as the beads are fed through the clamping ports 124. The gripping openings 124, such as a pair of gripping arms 122, grip the beads forward, forcing the positioning posts 108 off the beads.
In this embodiment, the positioning column 108 can deflect towards the direction of delivering the beads, the positioning column 108 is provided with an elastomer for driving the positioning column to reset to a positioning state and positioning the beads, the substrate 120 is provided with a containing groove 126 at the positioning column for containing the deflection of the positioning column, and the deflection setting of the positioning column 108 and the containing groove 126 form a separation structure.
The base plate 120 is provided with a mounting groove 123, the detachment structure comprises an upper bottom plate 125 arranged in the mounting groove 123, and the upper bottom plate 125 is provided with a containing groove 126 capable of containing the deflection positioning column 108.
The bottom of the upper bottom plate 125 is provided with a mounting shaft 127, the elastic body is mounted on the mounting shaft 127 and can be set into a torsion spring, the torsion spring is mounted on the mounting shaft 127, one end of the torsion spring is directly used as the positioning column 108, and the other end of the torsion spring is placed in a mounting groove of the upper bottom plate 125.
The upper base plate 125 is provided with a base 128, the base 128 is provided with a clamping groove 1291 for installing and positioning the installation shaft 127 and the elastic body, and the other end of the torsion spring is placed in the installation groove of the upper base plate 125.
Grooves are formed at corresponding positions of the pair of openable and closable clamping arms 122, and clamping openings 124 are formed at corresponding positions of the clamping arms 122. The grooves are V-shaped grooves.
The body of the bead guide rod 200 comprises an upper section 201, a middle section 202 and a lower section 203, wherein the upper end of the upper section of the bead guide rod 200 is connected with the bead output end of the bead penetrating mechanism 300 or forms the bead penetrating end of the bead penetrating mechanism. The upper section 201 is used for positioning the bead guide rod body 200, and the upper section 201 can be used for threading or guiding the beads; the lower section 203 is used to output and position the beads. The middle section 202 is used for connecting the upper section and the lower section, and the rigidity of the middle section 202 is smaller than that of the upper section 201 and the lower section 203. When the bead guide rod is required to swing from the lower section 201 according to the bead embroidering process, the swing deformation concentrates the middle section with small rigidity due to the small rigidity of the middle section 202, and elastic or plastic deformation occurs in the middle section 202, so that the force required by swinging of the bead guide rod is reduced, the deformation of the lower section 203 of the bead guide rod is reduced, the influence of the deformation of the lower section on the precision of positioning the beads is reduced, the deformation of the upper end 201 is reduced, and the stability of the bead guide rod positioned on the whole by the upper end 201 is maintained.
Preferably, the middle section 202 is a flexible section or an elastic section.
The middle section 202 is provided with a connecting hole for connecting the upper and lower sections 201, 203. In this embodiment, the middle section 202 is a hose connecting the upper and lower sections 201 and 203.
The outer diameter of the middle section 202 is smaller than the outer diameters of the upper and lower sections 201, 203, i.e. the outer diameter of the hose is smaller or slightly smaller than the outer diameters of the upper and lower sections 201, 203. As a further preferred aspect, the upper section 201 and the lower section 203 are rigid sections, and the middle section 202 is a flexible section or an elastic section.
The upper section or/and the lower section of the bead guide rod 200 is provided with a driving structure (not shown in the figure) for driving and pressing the beads to slide, the driving structure can be a pair of driving clamping wheels and a driving motor which are arranged on the corresponding section of the bead guide rod, the bead guide rod is clamped by the pair of driving clamping wheels, at least one clamping wheel is a driving wheel, the driving wheel is driven to rotate by the driving motor, and the driving beads are output from the bead guide rod 200.
The bead threading mechanism 300 comprises a charging barrel 301 for accommodating scattered beads, a positioning structure for positioning the bead guide rod 200 and keeping the bead guide rod stable, wherein the charging barrel 301 is provided with a driving motor for driving the charging barrel to rotate, the upper end of the bead guide rod 200 can be placed into the charging barrel 301 to form a bead threading end, or the upper end of the bead threading rod is independently connected with the bead threading rod at the upper end of the bead guide rod 200, the charging barrel 301 is placed into the upper end of the bead threading rod to form a bead threading end, the driving motor drives the charging barrel 301 to drive the beads in the charging barrel to rotate, and the bead threading end collides with the rotating beads, so that the scattered beads in the charging barrel are positioned on the bead guide rod or the bead threading rod by virtue of probability. In this embodiment, the positioning structure may be a plurality of clips 302 arranged in a sequential manner, and the clips 302 arranged in a sequential manner are opened step by step alternately, so that the beads fall step by step. In this embodiment, a plurality of clips 302 clamp the upper section 201 of the positioning bead guide 200.
Of course, the bead threading mechanism 300 may adopt other existing bead threading structures, such as at least one rotating wheel or a rotating wheel set, the upper segment of the bead guiding rod 200 is provided with a positioning segment, the positioning segment of the bead guiding rod 200 bypasses at least one rotating wheel or bypasses between more than two rotating wheels or bypasses on the rotating wheel set, and the at least one rotating wheel or the rotating wheel set forms positioning for the bypassed bead guiding rod 200. For example, the positioning section above the bead guide rod 200 can spiral around one rotating wheel, or can also spiral around a plurality of rotating wheels in an S-shaped or other winding manner. At least one of the rotating wheels may be provided with a driving force for rotating the rotating wheel, and the beads on the bead guide rod 200 may be slid toward the output end of the bead guide rod 200 by rotating while the bead guide rod 200 is positioned. The rotating wheels can be simultaneously provided with a rotating driving force and can be driven by a motor. If the rotating wheels are rotating wheel groups, more than two rotating wheels form a group, the rotating wheels can be connected through a belt, at least one group of rotating wheel groups can be used for spirally winding the bead guide rod 200, or more than two groups of rotating wheels are used for bypassing the positioning bead guide rod 200 in an S shape or other shapes.
When the device is used, according to the bead embroidering process, the second driving structure of the switching mechanism drives the corresponding bead guide rod 200 to enter the bead feeding position to be matched with the bead feeding structure 100.
The clamping opening 124 of the clamping arm 122 of the bead feeding structure 100 is located at the bead taking station and is in an open state, and if the bead guide rod provided with the bead swinging assembly is matched with the bead feeding structure 100, the first driver 109 of the bead swinging assembly drives the bead swinging member 101 of the bead swinging assembly to enter the bead taking station to be set as an origin. The beads on the bead swinging component 101 fall into one bead in the clamping opening 124 under the dead weight or the pressure of the bead pressing force of the bead guiding rod 200 on the bead guiding rod 200, the bead swinging component 101 of the bead swinging component is driven by the first driver 109 to be separated from the bead taking station, the beads are prevented from continuously falling into the clamping opening 124, the bead conveying driving motor drives the conveying clamp component to convey the beads towards the bead embroidering station and under the embroidery needle, and the clamping openings 124 of the two clamping arms 122 advance along with the driving plate of the conveying clamp component to clamp the beads, position and convey the beads to the bead embroidering station, and the embroidered beads are embroidered on fabrics. After the beads are embroidered, the bead feeding driving motor drives the conveying clamp assembly to retract to the original point, the clamping openings 124 of the two clamping arms 122 retract along with the conveying clamp assembly and retract and open to return to the original point to pick up the beads, and the first driver 109 drives the bead swinging piece 101 of the bead swinging assembly to enter a bead station to continue conveying the next bead.
When the beads fall from the bead swinging piece 101 through the holes 102, the beads can be further positioned under the action of the positioning column 108, and when the clamping arms 122 of the conveying assembly convey the beads, the beads are separated from the positioning column 108 under the action of the separating structure, the positioning column 108 is pressed into the accommodating groove 126, and when the clamping arms 122 return to the original point, the positioning column 108 is reset to a state of positioning the beads to be fallen.
In order to further accurately control the falling of the beads one by one, the beads immediately enter the non-bead taking station after the bead swinging piece 101 slides down one bead, and the beads are stopped by combining the stop piece 104 of the stop structure at the non-bead taking station, so that the beads of the bead swinging piece 101 positioned at the non-bead taking station are prevented from falling through the holes. In this embodiment, as shown in fig. 7-9, when the bead swinging member 101 moves towards the bead taking station, the coaxially installed switching arm 105 moves towards the bead taking station along with the bead swinging member 101 or synchronizes a stroke (see fig. 7-9) under the action of the transmission elastomer, so as to be stable relative to the bead swinging member 101, keep the beads in the bead passing hole 102 stable when the bead swinging member 101 moves, and when the bead swinging member 101 enters the bead taking station, the limiting arm 106 and the stop arm 107 of the limiting structure cooperate to stop to control the switching arm 105 to rotate continuously, and the switching arm 105 is limited outside the bead taking station (see fig. 9).
If the bead guide rod directly hung on the bead feeding structure 100 is matched with the bead feeding structure 100, the clamping opening 124 of the clamping arm 122 of the bead feeding structure 100 is positioned at the bead taking station and is in an open state, the beads on the bead guide rod fall into one bead to be abutted against the substrate 120 in the clamping opening 124 under the action of gravity or driving pressure, the bead feeding clamp assembly is used for feeding the beads, the beads on the bead guide rod are stopped by the bead feeding clamp assembly in the bead feeding process, and the suspended beads can slide from the bead guide rod into the clamping opening 124 only if the clamping opening 124 returns to the original point. The other bead feeding process is consistent with the bead feeding process of the bead guide rod provided with the bead swinging assembly, and the bead feeding structure 100 continuously feeds and embroiders beads in a reciprocating manner.
The invention also discloses an embroidery machine, which comprises at least one machine head arranged on the embroidery machine, wherein the at least one machine head is provided with the replaceable bead conveying device according to any one of the schemes.
Claims (18)
1. The utility model provides a interchangeable pearl conveyor, includes from getting the pearl station and draw the pearl and carry to embroidering the pearl's of pearl station department and send the pearl structure, suspension in sending two piece at least guide bars of pearl structure top, its characterized in that: the device also comprises a switching mechanism which drives the corresponding bead guide rod to enter the bead feeding position and is matched with the bead feeding structure; the bead output end of at least one bead guide rod is provided with a bead swinging assembly, the bead swinging assembly comprises a bead swinging piece capable of swinging into or out of a bead taking station and a first driver for driving the bead swinging piece to swing, the bead swinging piece is provided with a bead passing hole capable of passing through the bead penetrated by the bead guide rod, and the lower end of the bead guide rod is arranged in the bead passing hole; the switching mechanism comprises a positioning frame which is arranged above the bead feeding structure in a sliding manner and used for positioning each bead guide rod, and a second driving structure which is used for driving the positioning frame to slide so as to switch the corresponding bead guide rod into the bead feeding position;
the first driver comprises a driving motor and a transmission assembly which is connected with a motor shaft of the driving motor and transmits the driving motor power to the bead swinging piece;
the bead feeding structure is provided with a positioning column for positioning beads at the bead taking station;
the positioning column arranged on the bead feeding structure can deflect towards the bead feeding direction of the bead feeding structure, the positioning column is provided with an elastomer for driving the positioning column to reset and position the beads, the bead feeding structure is provided with an upper bottom plate at the position of the positioning column, and the upper bottom plate is provided with a containing groove for containing the deflected positioning column.
2. The interchangeable bead delivery apparatus of claim 1, wherein: at least one bead guide rod is directly and naked above the bead conveying structure, a positioning block is arranged at the output end of the bead guide rod which is directly and naked above the bead conveying structure, the positioning block is connected to the positioning frame, and a positioning through hole capable of accommodating the beads on the bead guide rod is formed in the positioning block.
3. The interchangeable bead delivery apparatus of claim 1, wherein: the swing bead assembly is also provided with a stop structure for stopping the beads in the bead passing hole from falling off at the non-bead taking station, and the stop structure is arranged on the swing track of the bead passing hole output port and positioned at the position of the non-bead taking station and is matched with the bead passing hole output port.
4. The interchangeable bead delivery apparatus of claim 3 wherein: the stop structure comprises a stop piece which is arranged at the bead passing hole output port and stops bead output, and a second driver which drives the stop piece to separate from the stop position of the bead swinging piece along with the bead swinging piece entering the bead taking station and stop at the bead passing hole output port along with the bead swinging piece separating from the bead taking station.
5. The interchangeable bead delivery apparatus of claim 4, wherein: the stop piece is provided with an adapter arm which is rotatably arranged relative to the bead swinging piece.
6. The interchangeable bead delivery apparatus of claim 5, wherein: the stop piece is provided with an adapter arm, and the swing bead piece and the adapter arm are concentrically and rotatably movably arranged on a support frame arranged on the swing bead assembly.
7. The interchangeable bead delivery apparatus of claim 5, wherein: the switching arm on be equipped with limit structure, limit structure limit stop and switching arm connection's backstop piece get into the pearl station along with the pendulum pearl spare, the second driver for set up between switching arm and pendulum pearl spare, transmission pendulum pearl spare power give the transmission elastomer of switching arm.
8. The interchangeable bead delivery apparatus of claim 7, wherein: the limiting structure comprises a limiting arm arranged on the switching arm and a stop arm matched with the limiting arm to control the rotation angle of the switching arm.
9. The interchangeable bead delivery apparatus of claim 1, wherein: the bead feeding structure comprises a substrate, a bead feeding clamp assembly which is arranged on the substrate in a sliding manner and used for fetching beads, clamping and positioning and conveying the beads, a bead feeding driving structure which drives the bead feeding clamp assembly to reciprocate at a bead fetching station and a bead embroidering station, and a positioning frame which stretches across the substrate.
10. The interchangeable bead delivery apparatus of claim 1 or 9, wherein: the positioning column is provided with a separation structure which is separated from the beads along with the clamping and conveying of the beads by the conveying clamp assembly.
11. The interchangeable bead delivery apparatus of claim 1 or 2, wherein: the upper end of at least one bead guide rod is connected with the bead output end of the bead penetrating mechanism or forms the bead penetrating end of the bead penetrating mechanism.
12. The interchangeable bead delivery apparatus of claim 11, wherein: the at least one bead guide rod comprises an upper section, a middle section and a lower section, wherein the rigidity of the middle section is smaller than that of the upper section and the lower section, and the upper end of the upper section of the bead guide rod is connected with the bead output end of the bead penetrating mechanism or forms the bead penetrating end of the bead penetrating mechanism.
13. The interchangeable bead delivery apparatus of claim 12, wherein: the middle section is a flexible section or an elastic section.
14. The interchangeable bead delivery apparatus of claim 12, wherein: the middle section is provided with a connecting hole for connecting the upper section and the lower section.
15. The interchangeable bead delivery apparatus of claim 12, wherein: the middle section is a hose connecting the upper section and the lower section.
16. The interchangeable bead delivery apparatus of claim 12, wherein: the upper section or/and the lower section of the bead guide rod is/are provided with a driving and pressing structure for driving and pressing the beads to slide.
17. The interchangeable bead delivery apparatus of claim 8, wherein: the stop arm is provided with a regulator which is matched with the stop arm and regulates the stop position of the stop arm.
18. An embroidery machine, including setting up at least one aircraft nose on embroidery machine, its characterized in that: the replaceable bead delivery device of any one of claims 1-17 is mounted on said at least one hand piece.
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| CN202010416980.9A CN111455583B (en) | 2020-05-18 | 2020-05-18 | Removable pearl conveyor and embroidery machine |
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| CN202010416980.9A CN111455583B (en) | 2020-05-18 | 2020-05-18 | Removable pearl conveyor and embroidery machine |
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| CN111455583B true CN111455583B (en) | 2024-03-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112411040B (en) * | 2020-10-29 | 2022-06-28 | 冯来万 | Multi-color bead conveying device with stacked feeding and stroke color changing functions and embroidery machine |
| CN113846441A (en) * | 2021-09-30 | 2021-12-28 | 温州欧罗华实业有限公司 | Multi-color embroidery bead feeding mechanism and using method thereof |
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| CN111455583A (en) | 2020-07-28 |
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