CN111455547A - Production process of high-elastic uniform-size fabric - Google Patents
Production process of high-elastic uniform-size fabric Download PDFInfo
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- CN111455547A CN111455547A CN202010329452.XA CN202010329452A CN111455547A CN 111455547 A CN111455547 A CN 111455547A CN 202010329452 A CN202010329452 A CN 202010329452A CN 111455547 A CN111455547 A CN 111455547A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The invention relates to a production process of a high-elastic uniform-size fabric, belonging to the field of textiles and comprising the following steps: s1, selecting the following raw materials: GB1 selects 40D/34F semi-gloss chinlon DTY as a veil; GB2 chooses 40D spandex as base yarn S2, the model chooses: a TRICOT warp knitting machine using HKS2-S32 needles; s3, selecting an organization structure: GB 2: 0-2/3-1// using an open-ended heavy warp tissue; GB 1: 2-3/1-0// using a tricot; s4, weaving: weaving the raw materials by using a TRICOT warp knitting machine with HKS2-S32 needles according to the parameters to obtain a fabric; s5, washing with water; s6, initial determination: heating the fabric to preliminarily shape the fabric; s7, dyeing; s8, postdefinition: and (5) drying the fabric. The fabric produced by the invention has good touch feeling and better wear resistance and bursting performance.
Description
Technical Field
The invention relates to the field of textiles, in particular to a production process of a high-elastic uniform-size fabric.
Background
The napped nylon-spandex fabric is widely applied to the fabric made of ready-made clothes due to the excellent performance of the nylon-spandex fabric.
However, the common warp-pile plain nylon-spandex fabric has certain defects in the aspects of openness and rebound resilience, particularly, the warp-direction recovery rate is usually only about 80%, and the warp-direction elasticity and the weft-direction elasticity are not large enough or the binding force is not enough, so that the ready-made clothes need a series of yards to meet the requirements of customers with different shapes, unnecessary overstock waste is caused to a terminal, and the problems of 'bag-up' after movement and the like often occur, and the appearance and the wearing comfort are seriously influenced.
Disclosure of Invention
Therefore, the production process of the high-elasticity uniform-size fabric needs to be provided, and comprises the following steps:
s1, selecting the following raw materials: GB1 selects 40D/34F semi-gloss chinlon DTY as a veil; GB2 selects 40D spandex as bottom yarn;
s2, selecting the model: a TRICOT warp knitting machine using HKS2-S32 needles;
s3, selecting an organization structure: GB 2: 0-2/3-1// using an open-ended heavy warp tissue; GB 1: 2-3/1-0// using a tricot;
the fabric using the raw materials and the texture structure has good touch, and the touch is soft and fresh.
S4, weaving: weaving the raw materials by using a TRICOT warp knitting machine with HKS2-S32 needles according to the parameters to obtain a fabric;
s5, washing with water;
the water washing process can enable the stretched 40D spandex to fully retract under the relaxation condition in the weaving process, so that the static electricity and the internal stress of the 40D spandex are eliminated, the defects of yarn wrinkling and the like are avoided, and the phenomenon of uneven dyeing generated in the subsequent dyeing process is avoided.
S6, initial determination: heating the fabric to preliminarily shape the fabric;
the fabric which is retracted after being washed is heated, so that the fabric can be shaped into a new loose size, the size of the fabric is stable, and the fabric has certain elasticity.
S7, dyeing;
the dyeing process can be carried out according to the requirements of customers.
S8, postdefinition: and (5) drying the fabric.
Further, in step S5, the fabric is washed with water by using an oil removal agent and removing oil by open-width washing.
The oiling agent added in the spinning process and the warping process of the 40D spandex and stains generated in each production link of the fabric can be removed by washing with water in a mode of degreasing by degreasing agent and open-width washing, so that the dyeing quality of the fabric is guaranteed.
Further, in step S6, the fabric is shaped at high temperature under the environment of 190-200 ℃, wherein the moving speed of the fabric is 20-25 m/min.
Further, the initial temperature was 195 ℃ and the cloth moving speed was 23 m/min.
Further, in step S7, the cloth is dyed in an environment at a temperature of 96 to 100 ℃.
Further, the dyeing temperature was 98 ℃.
Further, step S8 includes a treatment process of adding a hydrophilic softener, wherein the drying temperature is 155-165 ℃, and the moving speed of the fabric is 25-35 m/min.
The addition of the hydrophilic softener can further increase the softness of the fabric.
Further, the drying temperature is 160 ℃, and the moving speed of the fabric is 30 m/min.
The principle and effect of the present invention will be further explained by combining the above technical scheme and the accompanying drawings:
according to the invention, the raw materials and the texture structure are selected, and the technological parameters in the processes of washing, primarily setting, dyeing and post-setting are selected, so that the produced fabric has the touch of napping without napping treatment, and meanwhile, the fabric which is not napped effectively avoids a limit module in the napping process, so that the fabric has good wear resistance and bursting performance, and meanwhile, the fabric has good elongation and rebound rate, the modulus of the fabric is moderate at 40%, so that the ready-made clothes made of the fabric can keep excellent coating and comfort level in the wearing process, the series of ready-made clothes yards is effectively reduced, one yard can adapt to people with different body shapes, and the ready-made clothes with the uniform yards concept can be realized.
Drawings
FIG. 1 is a structural diagram of a common warp pile plain nylon ammonia fabric according to an embodiment of the invention;
fig. 2 is a structural diagram of a fabric according to an embodiment of the present invention.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be described in further detail with reference to examples.
Example 1
A production process of high-elastic uniform-size fabric comprises the following steps:
s1, selecting the following raw materials: GB1 selects 40D/34F semi-gloss chinlon DTY as a veil; GB2 selects 40D spandex as bottom yarn;
s2, selecting the model: a TRICOT warp knitting machine using HKS2-S32 needles;
s3, selecting an organization structure: GB 2: 0-2/3-1// using an open-ended heavy warp tissue; GB 1: 2-3/1-0// using a tricot;
s4, weaving: weaving the raw materials by using a TRICOT warp knitting machine with HKS2-S32 needles according to the parameters to obtain a fabric;
s5, washing: washing the fabric with water by using an oil removal agent in a mode of open-width washing for oil removal;
s6, initial determination: carrying out high-temperature shaping on the fabric in an environment with the temperature of 190 ℃, wherein the moving speed of the fabric is 20 m/min;
s7, dyeing: dyeing the cloth at the temperature of 96 ℃;
s8, postdefinition: and (3) drying the fabric and adding a hydrophilic softener, wherein the drying temperature is 155 ℃, and the moving speed of the fabric is 25 m/min.
Example 2
A production process of high-elastic uniform-size fabric comprises the following steps:
s1, selecting the following raw materials: GB1 selects 40D/34F semi-gloss chinlon DTY as a veil; GB2 selects 40D spandex as bottom yarn;
s2, selecting the model: a TRICOT warp knitting machine using HKS2-S32 needles;
s3, selecting an organization structure: GB 2: 0-2/3-1// using an open-ended heavy warp tissue; GB 1: 2-3/1-0// using a tricot;
s4, weaving: weaving the raw materials by using a TRICOT warp knitting machine with HKS2-S32 needles according to the parameters to obtain a fabric;
s5, washing: washing the fabric with water by using an oil removal agent in a mode of open-width washing for oil removal;
s6, initial determination: carrying out high-temperature shaping on the fabric in an environment with the temperature of 200 ℃, wherein the moving speed of the fabric is 25 m/min;
s7, dyeing: dyeing the cloth at the temperature of 100 ℃;
s8, postdefinition: and (3) drying the fabric and adding a hydrophilic softener, wherein the drying temperature is 165 ℃, and the moving speed of the fabric is 35 m/min.
Example 3
A production process of high-elastic uniform-size fabric comprises the following steps:
s1, selecting the following raw materials: GB1 selects 40D/34F semi-gloss chinlon DTY as a veil; GB2 selects 40D spandex as bottom yarn;
s2, selecting the model: a TRICOT warp knitting machine using HKS2-S32 needles;
s3, selecting an organization structure: GB 2: 0-2/3-1// using an open-ended heavy warp tissue; GB 1: 2-3/1-0// using a tricot;
s4, weaving: weaving the raw materials by using a TRICOT warp knitting machine with HKS2-S32 needles according to the parameters to obtain a fabric;
s5, washing: washing the fabric with water by using an oil removal agent in a mode of open-width washing for oil removal;
s6, initial determination: carrying out high-temperature shaping on the fabric in an environment with the temperature of 195 ℃, wherein the moving speed of the fabric is 23 m/min;
s7, dyeing: dyeing the cloth at the temperature of 98 ℃;
s8, postdefinition: and (3) drying the fabric and adding a hydrophilic softener, wherein the drying temperature is 160 ℃, and the moving speed of the fabric is 30 m/min.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. A production process of a high-elastic uniform-size fabric is characterized by comprising the following steps:
s1, selecting the following raw materials: GB1 selects 40D/34F semi-gloss chinlon DTY as a veil; GB2 selects 40D spandex as bottom yarn;
s2, selecting the model: a TRICOT warp knitting machine using HKS2-S32 needles;
s3, selecting an organization structure: GB 2: 0-2/3-1// using an open-ended heavy warp tissue; GB 1: 2-3/1-0// using a tricot;
s4, weaving: weaving the raw materials by using a TRICOT warp knitting machine with HKS2-S32 needles according to the parameters to obtain a fabric;
s5, washing with water;
s6, initial determination: heating the fabric to preliminarily shape the fabric;
s7, dyeing;
s8, postdefinition: and (5) drying the fabric.
2. The production process of the high-elastic even-weight fabric according to claim 1, wherein in the step S5, the fabric is washed with water by using an oil remover and adopting a method of open-width washing for oil removal.
3. The production process of the high-elastic uniform-code fabric as claimed in claim 2, wherein in the step S6, the fabric is shaped at high temperature under the environment of 190 ℃ and 200 ℃, and the moving speed of the fabric is 20-25 m/min.
4. The production process of the high-elastic uniform-weight fabric according to claim 3, wherein the initial setting temperature is 195 ℃, and the moving speed of the fabric is 23 m/min.
5. The production process of the high-elastic uniform-weight fabric according to claim 3, wherein in the step S7, the fabric is dyed in an environment with the temperature of 96-100 ℃.
6. The production process of the high-elastic uniform-weight fabric according to claim 5, wherein the dyeing temperature is 98 ℃.
7. The production process of the high-elastic code-sharing fabric as claimed in claim 1, wherein the step S8 further comprises a treatment process of adding a hydrophilic softener, wherein the drying temperature is 155-165 ℃, and the moving speed of the fabric is 25-35 m/min.
8. The production process of the high-elastic uniform-weight fabric according to claim 7, wherein the drying temperature is 160 ℃, and the moving speed of the fabric is 30 m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010329452.XA CN111455547A (en) | 2020-04-23 | 2020-04-23 | Production process of high-elastic uniform-size fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010329452.XA CN111455547A (en) | 2020-04-23 | 2020-04-23 | Production process of high-elastic uniform-size fabric |
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| CN111455547A true CN111455547A (en) | 2020-07-28 |
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| CN202010329452.XA Pending CN111455547A (en) | 2020-04-23 | 2020-04-23 | Production process of high-elastic uniform-size fabric |
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Citations (10)
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|---|---|---|---|---|
| EP0826809A1 (en) * | 1996-08-27 | 1998-03-04 | Piave Industria Tessuti Elastici SpA | Method to make elastic knitwear fabric and relative fabric |
| CN101643969A (en) * | 2009-08-28 | 2010-02-10 | 海宁德俊织染集团有限公司 | Manufacturing method of fabric |
| CN102534993A (en) * | 2011-05-24 | 2012-07-04 | 互太(番禺)纺织印染有限公司 | Warp-knitted fabric and production method thereof |
| CN103422250A (en) * | 2013-07-30 | 2013-12-04 | 常熟市新达纬编厂 | Preparing process of super chlorine-resistant bathing suit fabric |
| CN104366705A (en) * | 2014-10-31 | 2015-02-25 | 东莞市汇星染织有限公司 | Comfortable and body-beautifying underwear fabric and manufacturing method thereof |
| US20180274140A1 (en) * | 2017-03-21 | 2018-09-27 | Ji Sang Jang | Method for Forming Three-Dimensional Patterns using Double Raschel Knitted Fabric |
| CN110029510A (en) * | 2019-04-02 | 2019-07-19 | 无锡红豆运动装有限公司 | A kind of preparation method of waterproof warp knit elastic force swimsuit fabric |
| CN110387638A (en) * | 2019-07-29 | 2019-10-29 | 互太(番禺)纺织印染有限公司 | One kind exempting from tape edge warp knitted elastic fabric and its weaving and purposes |
| CN110396761A (en) * | 2019-07-29 | 2019-11-01 | 互太(番禺)纺织印染有限公司 | A kind of hidden horizontal stripe freely cuts out knitted fabric and its weaving and purposes |
| CN111005147A (en) * | 2019-12-27 | 2020-04-14 | 厦门福励织造有限公司 | Lace fabric and production method thereof |
-
2020
- 2020-04-23 CN CN202010329452.XA patent/CN111455547A/en active Pending
Patent Citations (10)
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|---|---|---|---|---|
| EP0826809A1 (en) * | 1996-08-27 | 1998-03-04 | Piave Industria Tessuti Elastici SpA | Method to make elastic knitwear fabric and relative fabric |
| CN101643969A (en) * | 2009-08-28 | 2010-02-10 | 海宁德俊织染集团有限公司 | Manufacturing method of fabric |
| CN102534993A (en) * | 2011-05-24 | 2012-07-04 | 互太(番禺)纺织印染有限公司 | Warp-knitted fabric and production method thereof |
| CN103422250A (en) * | 2013-07-30 | 2013-12-04 | 常熟市新达纬编厂 | Preparing process of super chlorine-resistant bathing suit fabric |
| CN104366705A (en) * | 2014-10-31 | 2015-02-25 | 东莞市汇星染织有限公司 | Comfortable and body-beautifying underwear fabric and manufacturing method thereof |
| US20180274140A1 (en) * | 2017-03-21 | 2018-09-27 | Ji Sang Jang | Method for Forming Three-Dimensional Patterns using Double Raschel Knitted Fabric |
| CN110029510A (en) * | 2019-04-02 | 2019-07-19 | 无锡红豆运动装有限公司 | A kind of preparation method of waterproof warp knit elastic force swimsuit fabric |
| CN110387638A (en) * | 2019-07-29 | 2019-10-29 | 互太(番禺)纺织印染有限公司 | One kind exempting from tape edge warp knitted elastic fabric and its weaving and purposes |
| CN110396761A (en) * | 2019-07-29 | 2019-11-01 | 互太(番禺)纺织印染有限公司 | A kind of hidden horizontal stripe freely cuts out knitted fabric and its weaving and purposes |
| CN111005147A (en) * | 2019-12-27 | 2020-04-14 | 厦门福励织造有限公司 | Lace fabric and production method thereof |
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Application publication date: 20200728 |