CN111452186B - Autoclaved sand aerated concrete plate device and preparation method - Google Patents
Autoclaved sand aerated concrete plate device and preparation method Download PDFInfo
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- CN111452186B CN111452186B CN202010439469.0A CN202010439469A CN111452186B CN 111452186 B CN111452186 B CN 111452186B CN 202010439469 A CN202010439469 A CN 202010439469A CN 111452186 B CN111452186 B CN 111452186B
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- aerated concrete
- guide pipe
- push plate
- detachably arranged
- wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses an autoclaved sand aerated concrete plate device and a preparation method thereof, wherein the autoclaved sand aerated concrete plate device comprises a base and also comprises: the two guide rails are fixedly connected to the front side and the rear side of the top of the base respectively; the mould is connected with the inner cavity of the guide rail in a sliding manner; the baffle is detachably arranged at the top of the rear side of the mold; the pouring tank is detachably arranged on the outer side of the top of the base; the guide pipe is fixedly connected to the central position of the bottom of the pouring tank; the driving mechanism is detachably arranged in the middle of the rear side of the top of the base and is detachably connected with the guide pipe; the bulk cargo subassembly, the bulk cargo subassembly can be dismantled and set up in the bottom of pipe. The invention can realize quantitative pouring of the mould in the advancing process, save the moving time of the mould, improve the production efficiency, achieve the aim of uniform pouring, ensure the processing quality and meet the production requirement of the autoclaved aerated concrete slab due to the consistent quality and size of the autoclaved aerated concrete slab.
Description
Technical Field
The invention relates to the technical field of autoclaved sand aerated concrete plate preparation, in particular to an autoclaved sand aerated concrete plate device and a preparation method thereof.
Background
The autoclaved aerated concrete slab is a novel light porous green environment-friendly building material which takes cement, lime, silica sand and the like as main raw materials and is added with different quantities of steel bar meshes subjected to corrosion protection treatment according to the structural requirements. The autoclaved aerated concrete slab with porous crystals is produced through high-temperature high-pressure steam curing and reaction, has lower density than common cement materials, and has excellent performance of fire resistance, fire prevention, sound insulation, heat preservation and the like which are unparalleled. The production of the autoclaved aerated concrete slab is carried out in a flow line mode, and comprises a plurality of working procedures of cutting excess materials, stirring, processing a mould, pouring, pre-curing, overturning, demoulding, horizontally cutting, vertically cutting, marking, entering a kettle, maintaining at high temperature and high pressure and the like;
the pouring is an important link, generally, the mold stays under the pouring equipment, and then pouring is performed, so that quantitative and uniform pouring of the mold in the process of traveling cannot be realized, the moving time of the mold is wasted in large-scale production, the quality and the size of the formed autoclaved aerated concrete slab are different, the production efficiency is directly influenced, and the production requirement of the autoclaved aerated concrete slab is difficult to meet.
Disclosure of Invention
The invention aims to provide an autoclaved sand aerated concrete plate device and a preparation method thereof, and at least solves the problems that in the prior art, quantitative and uniform pouring cannot be carried out when a mould moves, the quality of an autoclaved aerated concrete plate is difficult to guarantee, and the production efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an evaporate and press aerated concrete panel device, includes the base, still includes:
the two guide rails are fixedly connected to the front side and the rear side of the top of the base respectively;
the mould is connected with the inner cavity of the guide rail in a sliding manner;
the baffle is detachably arranged at the top of the rear side of the mold;
the pouring tank is detachably arranged on the outer side of the top of the base;
the guide pipe is fixedly connected to the central position of the bottom of the pouring tank;
the driving mechanism is detachably arranged in the middle of the rear side of the top of the base and is detachably connected with the guide pipe;
the bulk cargo subassembly, the bulk cargo subassembly can be dismantled and set up in the bottom of pipe.
Preferably, the drive mechanism includes: the sleeve is detachably arranged in the middle of the rear side of the top of the base, the inner wall of the sleeve is provided with slideways along the circumferential direction, and the bottom of the outer wall of the sleeve is provided with a sliding groove along the up-down direction; one end of the tension spring is clamped at the bottom of the inner cavity of the sleeve; the support column is inserted into the inner cavity of the sleeve, and the bottom end of the support column is clamped with the other end of the tension spring; the sliding blocks are arranged on the outer wall of the supporting column along the circumferential direction and can slide up and down in the slide way; one end of the push plate is detachably arranged at the bottom of the outer wall of the support column, and the other end of the push plate penetrates through the inner cavity of the sliding groove; the rack is detachably arranged at the top of the support column; one end of the rotating shaft is rotatably connected to the top of the outer wall of the sleeve through a bearing, and the other end of the rotating shaft is rotatably connected with the outer wall of the guide pipe through a bearing; the gear is detachably arranged at the rear end of the outer wall of the rotating shaft and is meshed and connected with the rack; the blocking ball is detachably arranged at the front end of the rotating shaft, and a material leakage hole is formed in the outer wall of the blocking ball in the left-right direction.
Preferably, the number of the slide ways is three, and the three slide ways are distributed on the inner wall of the sleeve at intervals of 90 degrees clockwise.
Preferably, the right side of the push plate is an inclined plane inclined from top to bottom to the left side.
Preferably, the bulk material assembly comprises: the hopper is detachably arranged at the bottom end of the guide pipe; the baffle, a plurality of the baffle sets up in the inner chamber of hopper from the past to the back.
The preparation method of the device comprises the following steps:
firstly, a guide rail is connected with a conveying device on an autoclaved sand aerated concrete plate production line, so that the mould is moved on the guide rail from right to left at a constant speed after being processed, a baffle plate extrudes a push plate on a driving mechanism from right to left, a baffle ball can rotate 90 degrees clockwise under the action of the push plate, a guide pipe is opened by a material leaking hole, and raw materials in a pouring tank enter a bulk material assembly along the guide pipe;
and step two, partitioning the raw materials by the partition plates in the bulk component, so that the raw materials are spread along the partition plates and fall in a fan shape and uniformly fall into the mold, and after the partition plates are separated from the push plate, the push plate falls back, and the stop ball rotates to close the guide pipe to finish the casting of the mold.
Preferably, can make the ball that keeps off clockwise rotation 90 degrees under the effect of push pedal in step one, the concrete step that the hole that leaks made the pipe open does, because the right side wall of push pedal is the inclined plane, when the baffle extrudees the push pedal inclined plane from the right side to left side, the push pedal is compelled to promote the support column rebound, the slider upwards slides along the slide inner chamber, simultaneously the extension spring extension takes place elastic deformation, rack rebound stirs the gear, pivot and ball that keeps off clockwise rotation under the drive of gear, treat that the push pedal removes to the baffle upper surface, ball that keeps off the degree of rotation and is static, the hole that leaks can make the pipe open, realize casting tank raw materials unloading, when the baffle breaks away from the push pedal, the extension spring makes the support column move down under self pulling force, the rack falls back, impel the gear to drive ball that keeps off.
The autoclaved sand aerated concrete plate device and the preparation method provided by the invention have the beneficial effects that:
1. according to the invention, the guide rail is utilized to enable the mold to move at a uniform speed from right to left, the baffle plate extrudes the push plate from right to left, the baffle ball can rotate 90 degrees clockwise under the action of the driving mechanism, the guide pipe is opened to realize blanking pouring of raw materials, and the guide pipe is closed after the baffle plate is separated from the push plate, so that quantitative pouring of the mold is completed, thus quantitative pouring of the mold in the advancing process is realized, the moving time of the mold is saved, and the production efficiency is improved;
2. according to the invention, the blanking area of the raw materials can be enlarged through the bulk cargo assembly, so that the raw materials can uniformly fall into the die, the purpose of uniform pouring is achieved, the quality and the size of the autoclaved aerated concrete slab are consistent, the processing quality is ensured, and the production requirement of the autoclaved aerated concrete slab is greatly met.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a right side sectional view of FIG. 1;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is a top cross-sectional view of the sleeve of FIG. 2;
fig. 5 is a schematic diagram of the structure of the push plate in fig. 2.
In the figure: 1. the device comprises a base, 2, a guide rail, 3, a mould, 4, a baffle, 5, a pouring tank, 6, a guide pipe, 7, a driving mechanism, 71, a sleeve, 72, a slide way, 73, a slide groove, 74, a tension spring, 75, a support column, 76, a slide block, 77, a push plate, 78, a rack, 79, a rotating shaft, 710, a gear, 711, a blocking ball, 712, a material leaking hole, 8, a bulk material component, 81, a hopper, 82 and a partition board.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a autoclaved sand aerated concrete plate device comprises a base 1, guide rails 2, a mold 3, a baffle 4, a pouring tank 5, a guide pipe 6, a driving mechanism 7 and a bulk cargo assembly 8, wherein the two guide rails 2 are respectively and fixedly connected to the front side and the rear side of the top of the base 1, the guide rails 2 are used for moving the mold 3, the mold 3 is slidably connected to the inner cavity of the guide rails 2, the mold 3 is used for pouring and molding, the baffle 4 is detachably arranged at the top of the rear side of the mold 3, the left side of the baffle 4 is an inclined plane, so that a push plate 77 can be conveniently extruded, the pouring tank 5 is detachably arranged at the outer side of the top of the base 1, the pouring tank 5 is used for storing raw materials, the guide pipe 6 is fixedly connected to the center position of the bottom of the pouring, and the driving mechanism 7 is detachably connected with the guide pipe 6, and the bulk material assembly 8 is detachably arranged at the bottom end of the guide pipe 6.
As a preferable scheme, further, the driving mechanism 7 includes a sleeve 71, a slide 72, a slide groove 73, a tension spring 74, a support pillar 75, a slider 76, a push plate 77, a rack 78, a rotating shaft 79, a gear 710, a blocking ball 711, and a material leaking hole 712, the sleeve 71 is detachably disposed at the middle portion of the rear side of the top of the base 1, the slide groove 72 is disposed on the inner wall of the sleeve 71 along the circumferential direction, the slide groove 73 is disposed at the bottom of the outer wall of the sleeve 71 along the up-down direction, the support pillar 75 is limited by the cooperation of the slide groove 72 and the slider 76, one end of the tension spring 74 is clamped at the bottom of the inner cavity of the sleeve 71, the tension spring 74 is a rotary spring, generates elastic deformation after being stretched or extruded, and is restored to the initial state after an external force is removed, the tension spring 74 can move the support pillar 75 downward under its own, the plurality of sliding blocks 76 are circumferentially arranged on the outer wall of the supporting column 75, the sliding blocks 76 can slide up and down in the slide ways 72, one end of the push plate 77 is detachably arranged at the bottom of the outer wall of the supporting column 75, the other end of the push plate 77 penetrates through the inner cavity of the slide groove 73, the supporting column 75 is driven to move upwards through the push plate 77, the rack 78 is detachably arranged at the top of the supporting column 75, when the rack 78 moves upwards or downwards, the gear 710 can rotate clockwise or anticlockwise, one end of the rotating shaft 79 is rotatably connected to the top of the outer wall of the sleeve 71 through a bearing, the other end of the rotating shaft 79 is rotatably connected with the outer wall of the guide pipe 6 through a bearing, the gear 710 is detachably arranged at the rear end of the outer wall of the rotating shaft 79, the gear 710 is meshed with the rack 78, the blocking ball 711 is detachably arranged at the front end of the rotating shaft, the lumen of the catheter 6 is closed.
Preferably, the number of the slideways 72 is three, and the three slideways 72 are distributed on the inner wall of the sleeve 71 at intervals of 120 degrees clockwise, so that the supporting column 75 can be limited from three directions, and the stability of the up-and-down movement of the supporting column 75 is further improved.
Preferably, the right side surface of the push plate 77 is a slope inclined from top to bottom to left, and when the baffle 4 presses the slope surface of the push plate 77 from right to left, the push plate 77 can be gradually moved upward by the slope.
As a preferred scheme, furthermore, bulk cargo subassembly 8 includes hopper 81 and baffle 82, and hopper 81 can be dismantled and set up in the bottom of pipe 6, and a plurality of baffle 82 sets up in the inner chamber of hopper 81 after to in the past, and a plurality of baffle 82 can be with hopper 81 inner chamber equidistance partition to make the raw materials reposition of redundant personnel in the whereabouts feeder hopper 81, enlarge raw materials whereabouts area, realize even unloading.
A preparation method of an autoclaved sand aerated concrete plate device comprises the following steps:
step one, a guide rail 2 is connected with a conveying device on an autoclaved sand aerated concrete plate production line, so that a mold 3 moves on the guide rail 2 from right to left at a constant speed after being processed, a baffle plate 4 extrudes a push plate 77 on a driving mechanism 7 from right to left, a baffle ball 711 can rotate 90 degrees clockwise under the action of the push plate 77, a guide pipe 6 is opened through a material leaking hole 712, and raw materials in a pouring tank 5 enter a bulk material component 8 along the guide pipe 6;
and step two, the partition plates 82 in the bulk component 8 divide the raw materials, so that the raw materials are spread along the partition plates 82 and fall in a fan shape and uniformly fall into the mold 3, after the baffle 4 is separated from the push plate 77, the push plate 77 falls back, the baffle ball 711 rotates to close the guide pipe 6, and the casting of the mold 3 is completed.
Preferably, in the first step, the ball block 711 can rotate 90 degrees clockwise under the action of the push plate 77, and the material leakage hole 712 opens the conduit 6 specifically includes that, because the right side wall of the push plate 77 is an inclined surface, when the baffle plate 4 presses the inclined surface of the push plate 77 from right to left, the push plate 77 is forced to push the support post 75 to move upward, the slider 76 slides upward along the inner cavity of the slide way 72, and the tension spring 74 is extended to generate elastic deformation, the rack 78 moves upward to toggle the gear 710, the rotating shaft 79 and the ball block 711 rotate clockwise under the driving of the gear 710, when the push plate 77 moves to the upper surface of the baffle plate 4, the ball block 711 rotates 90 degrees and remains stationary, the material leakage hole 712 can open the conduit 6 to realize the blanking of the raw material in the pouring can 5, when the baffle plate 4 is separated from the push plate 77, the tension spring 74 moves the support post 75 downward under the self-pulling force, the rack 78 falls back, and, the conduit 6 is closed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an evaporate and press aerated concrete panel device, includes base (1), its characterized in that still includes:
the two guide rails (2) are respectively and fixedly connected to the front side and the rear side of the top of the base (1);
the mould (3), the said mould (3) connects to the cavity of the guide rail (2) slidably;
the baffle (4), the baffle (4) is detachably arranged at the top of the rear side of the mould (3);
the pouring tank (5), the pouring tank (5) is detachably arranged on the outer side of the top of the base (1);
the guide pipe (6), the said guide pipe (6) is fixedly connected to the bottom central position of the pouring pot (5);
the driving mechanism (7) is detachably arranged in the middle of the rear side of the top of the base (1), and the driving mechanism (7) is detachably connected with the guide pipe (6);
the bulk material assembly (8), the bulk material assembly (8) is detachably arranged at the bottom end of the guide pipe (6);
the drive mechanism (7) comprises:
the sleeve (71) is detachably arranged in the middle of the rear side of the top of the base (1), the inner wall of the sleeve (71) is provided with slideways (72) along the circumferential direction, and the bottom of the outer wall of the sleeve (71) is provided with sliding grooves (73) along the vertical direction;
one end of the tension spring (74) is clamped at the bottom of the inner cavity of the sleeve (71);
the supporting column (75) is inserted into the inner cavity of the sleeve (71), and the bottom end of the supporting column (75) is clamped with the other end of the tension spring (74);
the sliding blocks (76) are arranged on the outer wall of the supporting column (75) along the circumferential direction, and the sliding blocks (76) can slide up and down in the slide way (72);
one end of the push plate (77) is detachably arranged at the bottom of the outer wall of the support column (75), and the other end of the push plate (77) penetrates through the inner cavity of the sliding groove (73);
the rack (78), the rack (78) is detachably arranged on the top of the supporting column (75);
one end of the rotating shaft (79) is rotatably connected to the top of the outer wall of the sleeve (71) through a bearing, and the other end of the rotating shaft (79) is rotatably connected with the outer wall of the guide pipe (6) through a bearing;
the gear (710) is detachably arranged at the rear end of the outer wall of the rotating shaft (79), and the gear (710) is meshed with the rack (78);
the blocking ball (711) is detachably arranged at the front end of the rotating shaft (79), and a material leakage hole (712) is formed in the outer wall of the blocking ball (711) in the left-right direction.
2. The autoclaved aerated concrete panel device according to claim 1, characterized in that: the number of the slide ways (72) is three, and the three slide ways (72) are distributed on the inner wall of the sleeve (71) at intervals of 120 degrees clockwise.
3. The autoclaved aerated concrete panel device according to claim 2, characterized in that: the right side face of the push plate (77) is an inclined plane inclined to the left side from top to bottom.
4. The autoclaved aerated concrete panel device according to claim 1, characterized in that: the bulk assembly (8) comprises:
the hopper (81), the said hopper (81) is set up in the bottom of the conduit (6) removably;
the partition plates (82) are arranged in the inner cavity of the hopper (81) from front to back, and the partition plates (82) are arranged in the inner cavity of the hopper.
5. The method for preparing the autoclaved aerated concrete slab device according to any one of claims 1 to 4, comprising the following steps:
firstly, a guide rail (2) is connected with a conveying device on an autoclaved sand aerated concrete plate production line, so that a mold (3) moves on the guide rail (2) from right to left at a constant speed after being processed, a baffle plate (4) extrudes a push plate (77) on a driving mechanism (7) from right to left, a baffle ball (711) can rotate 90 degrees clockwise under the action of the push plate (77), a guide pipe (6) is opened by a material leakage hole (712), and raw materials in a pouring tank (5) enter a bulk material assembly (8) along the guide pipe (6);
and step two, dividing the raw materials by the partition plates (82) in the bulk component (8), so that the raw materials are spread along the partition plates (82) and fall in a fan shape and uniformly fall into the mold (3), after the baffle plates (4) are separated from the push plates (77), the push plates (77) fall back, and the blocking balls (711) rotate to close the guide pipes (6), thereby finishing the pouring of the mold (3).
6. The preparation method of the autoclaved sand aerated concrete plate device according to claim 5, which is characterized by comprising the following steps: in the first step, under the action of the push plate (77), the blocking ball (711) can rotate 90 degrees clockwise, and the material leakage hole (712) enables the guide pipe (6) to be opened, the specific steps are that as the right side wall of the push plate (77) is an inclined plane, the baffle plate (4) extrudes the inclined plane of the push plate (77) from right to left, the push plate (77) is forced to push the supporting column (75) to move upwards, the sliding block (76) slides upwards along the inner cavity of the sliding rail (72), meanwhile, the tension spring (74) stretches to generate elastic deformation, the rack (78) moves upwards to toggle the gear (710), the rotating shaft (79) and the blocking ball (711) rotate clockwise under the driving of the gear (710), when the push plate (77) moves to the upper surface of the baffle plate (4), the blocking ball (711) rotates 90 degrees to keep static, the material leakage hole (712) can enable the guide pipe (6) to be opened, so that the blanking of the raw materials in the pouring tank (5, the tension spring (74) enables the supporting column (75) to move downwards under the action of self tension, the rack (78) falls back, the gear (710) is enabled to drive the blocking ball (711) to rotate anticlockwise by 90 degrees and return, and the guide pipe (6) is closed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010439469.0A CN111452186B (en) | 2020-05-22 | 2020-05-22 | Autoclaved sand aerated concrete plate device and preparation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010439469.0A CN111452186B (en) | 2020-05-22 | 2020-05-22 | Autoclaved sand aerated concrete plate device and preparation method |
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| CN111452186A CN111452186A (en) | 2020-07-28 |
| CN111452186B true CN111452186B (en) | 2021-05-25 |
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| CN113664954A (en) * | 2021-08-12 | 2021-11-19 | 临泉晶宫绿建节能建筑有限公司 | Production process and device of anti-aging finish concrete wallboard |
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| CN114434600B (en) * | 2022-01-21 | 2024-01-02 | 江苏宝鹏建筑工业化材料有限公司 | Preparation device and method for high-heat-preservation autoclaved aerated concrete plate |
| CN114872168B (en) * | 2022-04-29 | 2024-04-26 | 江苏宝鹏建筑工业化材料有限公司 | Manufacturing device and method for reinforced autoclaved aerated concrete slab light composite floor slab |
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| CN105666673A (en) * | 2016-01-20 | 2016-06-15 | 广东科达洁能股份有限公司 | Quantitative uniform grouting machine |
| CN206123878U (en) * | 2016-09-30 | 2017-04-26 | 绍兴柯桥区墙博新型建材有限公司 | Concrete adds air parcel feed arrangement |
| CN106476133A (en) * | 2016-10-11 | 2017-03-08 | 湖北楚峰建科集团荆州开元新材有限公司 | A kind of steam pressure sand aerated concrete preparation of plates method and device |
| CN207077582U (en) * | 2017-05-10 | 2018-03-09 | 云南兴顺实业发展有限公司 | A kind of air-entrained concrete building block apparatus for pouring |
| CN207954201U (en) * | 2018-02-10 | 2018-10-12 | 温州明远新型建材有限公司 | A kind of pouring molding device of concrete segment |
| CN209023641U (en) * | 2018-09-21 | 2019-06-25 | 天津市合缘伟业轻质建材有限公司 | A kind of transport device of aerated blocks mold |
| CN210148387U (en) * | 2019-04-23 | 2020-03-17 | 江苏宏盛环保科技有限公司 | Aerated concrete's former way production line |
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