CN111451937B - Liquid metal abrasive disc self-repairing device with automatic grabbing function - Google Patents
Liquid metal abrasive disc self-repairing device with automatic grabbing function Download PDFInfo
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- CN111451937B CN111451937B CN202010294756.7A CN202010294756A CN111451937B CN 111451937 B CN111451937 B CN 111451937B CN 202010294756 A CN202010294756 A CN 202010294756A CN 111451937 B CN111451937 B CN 111451937B
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- driving device
- grinding disc
- liquid metal
- self
- repairing
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- 229910001338 liquidmetal Inorganic materials 0.000 title claims abstract description 68
- 238000000227 grinding Methods 0.000 claims abstract description 99
- 239000002245 particle Substances 0.000 claims abstract description 36
- 238000005498 polishing Methods 0.000 claims abstract description 27
- 238000003754 machining Methods 0.000 claims abstract description 16
- 239000007787 solid Substances 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims description 31
- 239000000428 dust Substances 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 20
- 239000004065 semiconductor Substances 0.000 claims description 15
- 238000005057 refrigeration Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 3
- 238000002844 melting Methods 0.000 abstract description 8
- 230000008018 melting Effects 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000956 alloy Substances 0.000 description 4
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 4
- 229910010271 silicon carbide Inorganic materials 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- GZCWPZJOEIAXRU-UHFFFAOYSA-N tin zinc Chemical compound [Zn].[Sn] GZCWPZJOEIAXRU-UHFFFAOYSA-N 0.000 description 1
- 238000001132 ultrasonic dispersion Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/017—Devices or means for dressing, cleaning or otherwise conditioning lapping tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a self-repairing device of a liquid metal grinding disc with an automatic grabbing function, which comprises a three-degree-of-freedom driving device, a rotating cloud platform, a mechanical gripper, a gripper cylinder, a camera, a grinding disc, a machining station and a self-repairing station, wherein the three-degree-of-freedom driving device is arranged between the machining station and the self-repairing station; according to the invention, the liquid metal and the abrasive particles are uniformly mixed, the mixture of the liquid metal and the abrasive particles is injected into the grinding tool, and the liquid metal is slowly solidified into a solid through the cooling module, so that the grinding disc is manufactured. Due to the low melting point of the liquid metal, the grinding and polishing disc is fast to form, and extremely high surface flatness can be achieved through the self-leveling technology.
Description
Technical Field
The invention relates to the field of liquid metal polishing, in particular to a self-repairing device of a liquid metal grinding disc with an automatic grabbing function.
Background
Lapping is a finishing process (e.g., cutting) of a work surface by relative motion of a grinding tool and a work piece under a certain pressure using abrasive particles coated or pressed on the grinding tool. Abrasive particles of the grinding disc are pressed into the surface of the grinding disc, and the exposed abrasive particle tips are used for etching the surface of a workpiece, so that micro-cutting machining is realized. When the sharp part of the abrasive particles is worn away, a new grinding sheet needs to be replaced, and the replaced grinding sheet is directly discarded, so that the material is wasted, and the material recovery and utilization are not facilitated. The prior grinding sheet can rub the surface of a workpiece when the workpiece is ground, a large amount of heat is generated, the surface of the workpiece is easily softened and deformed due to the large amount of heat, the structure of the workpiece is damaged, and a lot of waste parts can be generated.
The existing grinding sheet is generally manufactured by using grinding materials, fillers and glue solution as mixed liquid and sintering or pressing the mixed liquid to prepare the grinding sheet. The grinding disc has the advantages of poor processing environment, high processing temperature, high requirements on processing equipment and long growth and manufacturing time, so that the manufactured grinding disc has poor precision and higher deviation.
Liquid metal is generally referred to as a low melting point alloy material. The liquid metal has high strength which is 3 times that of stainless steel, more than 10 times that of aluminum and magnesium alloy and more than 1.5 times that of titanium alloy. The liquid metal has strong hardness, so that the liquid metal can be widely applied in the field of wear resistance or scratch resistance. The liquid metal generally refers to an alloy functional material which is in a liquid state at normal temperature, such as a metal with a melting point below 30 ℃ and an alloy material thereof, and also includes a low-melting-point alloy material which is in a liquid state in a working temperature region of 40-300 ℃. The liquid metal grinding disc is a grinding disc made of liquid metal, the melting point of the grinding disc made of the liquid metal is low, and after abrasive particles on the grinding disc are worn out, the grinding disc can be melted to recycle the liquid metal to be made into a new grinding disc.
When the polishing disk is made of liquid metal, tin-zinc alloy is generally adopted, and the melting point is selected to be 100 ℃. The liquid metal is high-density metal, so in order to uniformly mix abrasive particles into the liquid metal, the dispersing agent sodium dodecyl sulfate is adopted, and the sodium dodecyl sulfate can prevent the liquid metals from being fused with each other after the liquid metals are dispersed, so that the dispersing agent is a better dispersing agent. The liquid metal is then added to the ionized water and abrasive particles. The ultrasonic dispersion of the abrasive particles is carried out in the ultrasonic instrument, after the dispersion is finished, the abrasive particles are uniformly mixed in the liquid metal liquid, and the liquid metal and the water can be conveniently separated due to the fact that the density of the liquid metal is larger than that of the water. The abrasive particles are often silicon carbide abrasive particles, and because the flexible substrate is polished, superhard abrasive particles such as diamond, CBN and the like are suitable for processing steel materials, and the CBN cost is too high; the main component of the corundum abrasive grain is alumina, and the alumina has affinity effect with chromium and nickel in metal. The silicon carbide abrasive particles can ensure the processing quality at this time, and the abrasive resistance is the best, so the silicon carbide is selected. The proportion of the fixed abrasive disk abrasive particles is generally between 10% and 50%, preferably 20% of silicon carbide abrasive particles, liquid metal has the effect of solidifying into a solid through the characteristic of low melting point and is the main component of the abrasive pad, so 45% is selected, the proportion of the binder is 35%, the electronic pouring sealant has high performance and high hardness, has a certain elastic modulus, can play a good auxiliary role, and is selected to be 35%.
The existing grinding disc processing and preparing process is separated, the processing is generally carried out after the preparation, the working procedures of the two are far different and are probably completed by different manufacturers, and thus the grinding disc cannot be repaired after being worn or can only be returned to the factory for repair. The grinding disc made of liquid metal is convenient to repair, but still needs to be returned to a factory for operation, so that the grinding disc cannot be repaired in real time during machining, and the condition that the grinding disc is seriously abraded but has no substitute grinding disc occasionally occurs during machining, so that the overall machining efficiency is reduced.
Disclosure of Invention
The invention aims to solve the problems that the existing grinding disc is difficult to repair by itself in the machining process, the machining process is complex, materials are wasted, the grinding disc cannot be recycled and the precision is poor in the manufacturing process, and provides a liquid metal grinding disc self-repairing device with an automatic grabbing function.
The invention realizes the purpose through the following technical scheme: a liquid metal grinding disc self-repairing device with an automatic grabbing function comprises a three-degree-of-freedom driving device, a rotating cloud platform, a mechanical gripper, a gripper cylinder, a camera, a grinding disc, a machining station and a self-repairing station, wherein the three-degree-of-freedom driving device is arranged between the machining station and the self-repairing station, the rotating cloud platform is arranged at the movable end of the three-degree-of-freedom driving device, the mechanical gripper is arranged at the rotating end of the rotating cloud platform, the gripper cylinder is connected with the mechanical gripper and drives the mechanical gripper to open and close, the camera is arranged at the rotating end of the rotating cloud platform connected with the mechanical gripper, the lens of the camera faces vertically downwards, the camera shoots the position of the grinding disc and transmits position information to a control system, the control system drives the three-degree-of-freedom driving device to move, the rotating cloud platform is moved above, the grinding disc is grabbed, and is conveyed back and forth between the processing station and the self-repairing station;
the three-degree-of-freedom driving device is fixedly arranged on the ground, and the machining station and the self-repairing station are symmetrically arranged on two sides of the three-degree-of-freedom driving device; the processing station comprises a processing platform and a grinding disc rotation driving device, the grinding disc rotation driving device is arranged in the processing platform, and after the grinding disc is placed on the processing platform, the bottom of the grinding disc rotation driving device is connected with the grinding disc rotation driving device and is driven by the grinding disc rotation driving device to rotate;
the self-repairing station comprises a discharging device and a material removing device, the discharging device is arranged on the side face of the grinding disc, the discharging device comprises a screw driving motor, a ball screw, a linear slide rail, a movable sliding table, a discharging motor and a discharging hopper, an output shaft of the screw driving motor is connected with one end of the horizontally arranged ball screw, the linear slide rail is arranged in parallel with the ball screw and is arranged below the ball screw, the movable sliding table is sleeved on the ball screw and the linear slide rail and moves left and right along with the movement of the ball screw, the discharging motor and the discharging hopper are fixed on the movable sliding table, the discharging motor is connected with a hopper cover of the discharging hopper, and the hopper cover is controlled to move away from a feeding port of the hopper when the discharging motor moves; the material removing device is also arranged on the movable sliding table and comprises an air suction port, an air pipe, a dust storage barrel, a dust removing motor and a fan, wherein the dust removing motor is arranged in the dust storage barrel, one end of the air pipe is connected with the dust removal barrel, the other end of the air pipe is connected with the air suction port, an output shaft of the dust removing motor is connected with the fan, and the dust removing motor drives the fan to rotate when moving, so that the air suction port at the other end of the air pipe generates suction force to suck away dust or materials above the grinding disc;
the grinding disc comprises a cylindrical shell, a conical groove, semiconductor refrigerating pieces, an abrasive particle filter screen, an electrode group, a movable plate, an electric brush support frame and an electric brush, wherein the conical groove is formed in the upper end of the cylindrical shell, a through hole is formed in the lowest end of the conical groove, the abrasive particle filter screen is fixed on the through hole, the edge of the abrasive particle filter screen is tightly matched with the edge of the through hole, and the semiconductor refrigerating pieces are uniformly arranged on the lower end face of the side wall of the conical groove; the movable plate is a piston-type circular plate which is horizontally arranged, and the periphery of the movable plate is hermetically connected with the inner wall of the cylindrical shell through an O-shaped sealing ring; a cylindrical shell between the conical groove and the moving plate is filled with liquid metal polishing solution; an air inlet is arranged on the bottom plate of the cylindrical shell; the air inlet is connected with an external air pump through an air inlet pipe; when the air pump works, air is supplied through the air inlet pipe, the moving plate is pushed to move upwards, and then the liquid metal polishing solution is pushed to move upwards, so that the liquid metal polishing solution passes through the abrasive particle filter screen and enters the conical groove; and solidifying the liquid metal polishing solution in the conical groove into a solid state after the semiconductor refrigerating sheet is refrigerated.
Furthermore, an electric brush supporting frame is further fixed on the bottom plate, the electric brush is installed on the electric brush supporting frame, and the electric brush supplies power for the semiconductor refrigeration sheet and the electrode group.
Furthermore, the two mechanical grippers are connected through a gripper cylinder, and the opening and closing of the two mechanical grippers are controlled through the movement of the gripper cylinder.
Further, the three-degree-of-freedom driving device comprises a rotary driving device, a vertical driving device and a horizontal driving device, the horizontal driving device is installed at the movable end of the rotary driving device, the vertical driving device is arranged on a movable sliding block of the horizontal driving device, the rotary holder is arranged on a movable sliding block of the vertical driving device, the horizontal driving device is driven when the rotary driving device moves, the whole body formed by the vertical driving device and the rotary holder rotates, the whole body formed by the vertical driving device and the rotary holder moves up and down when the horizontal driving device moves, and the rotary holder is driven to move linearly along the horizontal direction when the vertical driving device moves. The rotary driving device adopts a rotary motor or a rotary cylinder, the rotary motor or the rotary cylinder is fixedly arranged, and the rotary platform is connected to a rotary shaft of the rotary motor or the rotary cylinder; the vertical driving device and the horizontal driving device both adopt linear lead screw modules. The whole three-degree-of-freedom driving device can also adopt a conventional three-degree-of-freedom manipulator.
Furthermore, the joint of the air inlet is connected to the bottom plate at the lower end of the cylindrical shell through an air bearing, and the air inlet pipe cannot rotate along with the rotation of the grinding disc.
Furthermore, an electrode layer is arranged below the conical groove, a round hole which is communicated with the through hole at the lowest end of the conical groove and is equal in size is formed in the middle of the electrode layer, the edge of the electrode layer is fixed on the inner wall of the cylindrical shell, the electrode layer comprises a fan-shaped positive electrode with a positive electrode and a fan-shaped negative electrode with a negative electrode, the fan-shaped positive electrode and the fan-shaped negative electrode are equal in number, and the fan-shaped positive electrode and the fan-shaped negative electrode are sequentially and alternately distributed to form the whole electrode group.
The invention has the beneficial effects that:
1. according to the invention, the liquid metal and the abrasive particles are uniformly mixed to design the grinding tool in the shape of the required grinding pad, the mixture of the liquid metal and the abrasive particles is injected into the grinding tool, and the liquid metal is slowly solidified into a solid through the cooling module, so that the manufacturing of the grinding disc is realized. Due to the low melting point of the liquid metal, the grinding and polishing disc is fast to form, and extremely high surface flatness can be achieved through the self-leveling technology.
2. The invention realizes the refrigeration and the heating through the semiconductor refrigeration piece, and realizes the adjustment of the hardness of the liquid metal grinding and polishing disk through the refrigeration and the heating of the semiconductor refrigeration piece, so that the grinding and polishing disk can be converted into three forms through temperature in different processing stages, namely solid processing, semi-solid processing and liquid processing.
3. The semi-solid and liquid grinding and polishing disc is used for processing the workpiece, surface defects such as pits, scratches, salient points and the like can be caused on the surface of the workpiece during solid processing, and abrasive particles can be adjusted in position within a certain range during semi-solid and liquid processing, so that the processing pressure on single-particle abrasive particles is reduced, high-efficiency high-precision nondestructive processing is realized, and the surface defects are removed.
4. The grinding device is freely switched between the processing station and the self-repairing station by utilizing the three-degree-of-freedom driving device, the grinding disc does not need to be returned to a factory for maintenance, the grinding device can be freely repaired only by the device, and the flexibility is high.
5. The invention is provided with the material removing device, the driving motor drives the fan to operate, dust and waste materials above the air cylinder plate are sucked away through the air suction port, the error of the grinding and polishing disc in the processing process is reduced, and the surface quality of a workpiece is improved.
6. The liquid metal polishing disc has a self-sharpening function, abrasive particles on the surface of the liquid metal polishing disc are passivated after being polished for a period of time, the liquid metal on the surface of the polishing disc is melted into a liquid state by utilizing the heating of the semiconductor refrigerating sheet according to the characteristic of low melting point of the liquid metal, an electric field is provided by the electrode group in the liquid metal polishing disc to generate a magnetic field, the magnetic field drives the magnetic field to rotate by utilizing the electrodes, and the liquid metal can receive Lorentz magnetic force in the electromagnetism to generate rotation due to the existence of the electric brush, so that the abrasive particles in the liquid metal are driven to roll, a new edge is exposed, and the polishing time is prolonged.
7. The invention can recover the polished liquid metal, obtains clean liquid metal by the electromagnetic separation technology, is convenient for continuously manufacturing the liquid metal grinding and polishing disc next time, improves the material utilization rate and reduces the production cost.
8. The module provided with the screw rod sliding table controls the discharging device and the material removing device, the discharging device and the material removing device can be rapidly moved and positioned, the self-leveling function of the liquid metal grinding and polishing disc can be conveniently realized, the liquid metal can be automatically leveled, the high flatness can be achieved, and the surface processing quality of workpieces can be ensured.
Drawings
Fig. 1 is a schematic overall structure diagram of a self-repairing device for a liquid metal grinding disc with an automatic grabbing function according to the present invention.
Fig. 2 is a schematic cross-sectional view of the abrasive disk of the present invention.
Fig. 3 is a schematic structural diagram of the three-degree-of-freedom driving device of the present invention.
In the figure, 1-three-degree-of-freedom driving device, 2-mechanical gripper, 3-rotating holder, 4-gripper cylinder, 5-camera, 6-grinding disc, 7-conical groove, 8-electrode group, 9-moving plate, 10-electric brush support frame, 11-air inlet, 12-rotating driving device, 13-vertical driving device and 14-horizontal driving device.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1 to 3, a liquid metal grinding disc self-repairing device with an automatic grabbing function comprises a three-degree-of-freedom driving device 1, a rotating pan-tilt 3, a mechanical gripper 2, a gripper cylinder 4, a camera 5, a grinding disc 6, a processing station and a self-repairing station, wherein the three-degree-of-freedom driving device 1 is arranged between the processing station and the self-repairing station, the rotating pan-tilt 3 is arranged at the movable end of the three-degree-of-freedom driving device 1, the mechanical gripper 2 is arranged at the rotating end of the rotating pan-tilt 3, the gripper cylinder 4 is connected with the mechanical gripper 2 and drives the mechanical gripper 2 to open and close, the camera 5 is arranged at the rotating end of the rotating pan-tilt 3 connected with the mechanical gripper 2, the lens of the camera 5 faces vertically downwards, the camera 5 shoots the position of the grinding disc 6 and transmits the position information to a control system, and the control system drives the three-degree-of-freedom driving device 1 to move, the rotating cloud deck 3 is moved to the position above the grinding disc 6, the mechanical gripper 2 is controlled to open and close by the gripper cylinder 4, the grinding disc 6 is grabbed, and the grinding disc 6 is conveyed back and forth between the machining station and the self-repairing station.
The three-degree-of-freedom driving device 1 is fixedly arranged on the ground, and the machining station and the self-repairing station are symmetrically arranged on two sides of the three-degree-of-freedom driving device 1; the processing station comprises a processing platform and a grinding disc rotary driving device, the grinding disc rotary driving device is arranged in the processing platform, and after the grinding disc 6 is placed on the processing platform, the bottom of the grinding disc rotary driving device is connected with the grinding disc rotary driving device and driven by the grinding disc rotary driving device to rotate.
The self-repairing station comprises a discharging device and a material removing device, the discharging device is arranged on the side surface of the grinding disc 6, the discharging device comprises a screw driving motor, a ball screw, a linear slide rail, a movable sliding table, a discharging motor and a discharging hopper, an output shaft of the screw driving motor is connected with one end of the horizontally arranged ball screw, the linear slide rail is arranged in parallel with the ball screw and is arranged below the ball screw, the movable sliding table is sleeved on the ball screw and the linear slide rail and moves left and right along with the movement of the ball screw, the discharging motor and the discharging hopper are fixed on the movable sliding table, the discharging motor is connected with a hopper cover of the discharging hopper, and the hopper cover is controlled to move away from a feeding port of the hopper when the discharging motor moves; remove the material device and also set up on movable sliding table, remove the material device and include induction port, trachea, storage dirt bucket, dust removal motor and fan, the dust removal motor sets up inside storage dirt bucket, a dust removal section of thick bamboo is connected to tracheal one end, and the induction port is connected to the tracheal other end, and the output shaft fan of dust removal motor drives the fan and rotates when the dust removal motor moves, makes the induction port of the trachea other end produce suction, siphons away the dust or the material of abrasive disc top.
The grinding disc comprises a cylindrical shell, a conical groove 7, semiconductor refrigerating pieces, an abrasive particle filter screen, an electrode group 8, a movable plate 9, an electric brush support frame 10 and an electric brush, wherein the conical groove 7 is formed in the upper end of the cylindrical shell, a through hole is formed in the lowest end of the conical groove 7, the abrasive particle filter screen is fixed on the through hole, the edge of the abrasive particle filter screen is tightly matched with the edge of the through hole, and the semiconductor refrigerating pieces are uniformly arranged on the lower end face of the side wall of the conical groove 7; the movable plate 9 is a piston-type circular plate which is horizontally arranged, and the periphery of the movable plate 9 is hermetically connected with the inner wall of the cylindrical shell through an O-shaped sealing ring; a liquid metal polishing solution is filled in the cylindrical shell between the conical groove 7 and the moving plate 9; an air inlet is arranged on the bottom plate of the cylindrical shell; the air inlet is connected with an external air pump through an air inlet pipe; when the air pump works, air is supplied through the air inlet pipe, the moving plate 9 is pushed to move upwards, and then the liquid metal polishing solution is pushed to move upwards, so that the liquid metal polishing solution passes through the abrasive particle filter screen and enters the conical groove 7; and after the semiconductor refrigerating sheet is refrigerated, the liquid metal polishing solution in the conical groove 7 is solidified into a solid state.
An electric brush supporting frame 10 is further fixed on the bottom plate, the electric brush is installed on the electric brush supporting frame 10, and the electric brush supplies power for the semiconductor refrigeration sheet and the electrode group 8.
The mechanical grippers 2 are two, the two mechanical grippers 2 are connected through the gripper cylinder 4, and the opening and closing of the two mechanical grippers 2 are controlled through the movement of the gripper cylinder 4.
The three-degree-of-freedom driving device 1 comprises a rotary driving device 12, a vertical driving device 13 and a horizontal driving device 14, the horizontal driving device 14 is installed at the movable end of the rotary driving device 12, the vertical driving device 13 is arranged on a movable sliding block of the horizontal driving device 14, the rotary holder 3 is arranged on a movable sliding block of the vertical driving device 13, the horizontal driving device 14, the vertical driving device 13 and the rotary holder 3 are driven to integrally rotate when the rotary driving device 12 moves, the vertical driving device 13 and the rotary holder 3 are driven to integrally linearly move along the horizontal direction when the horizontal driving device 14 moves, and the rotary holder 3 is driven to vertically move when the vertical driving device 13 moves.
The joint of the air inlet 11 is connected to the bottom plate at the lower end of the cylindrical shell through an air bearing, and the air inlet pipe cannot rotate along with the rotation of the grinding disc 6.
An electrode layer is arranged below the conical groove 7, a round hole which is communicated with the through hole at the lowest end of the conical groove 7 and is equal in size is formed in the middle of the electrode layer, the edge of the electrode layer is fixed on the inner wall of the cylindrical shell, the electrode layer comprises a fan-shaped positive electrode with a positive electrode and a fan-shaped negative electrode with a negative electrode, the fan-shaped positive electrode and the fan-shaped negative electrode are equal in number, and the fan-shaped positive electrode and the fan-shaped negative electrode are sequentially and alternately distributed to form the whole electrode group 8.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, so long as the technical solutions can be realized on the basis of the above embodiments without creative efforts, which should be considered to fall within the protection scope of the patent of the present invention.
Claims (6)
1. The utility model provides a liquid metal abrasive disc self-repairing device with automatically, snatch function which characterized in that: the three-degree-of-freedom grinding machine comprises a three-degree-of-freedom driving device (1), a rotating tripod head (3), a mechanical gripper (2), a gripper cylinder (4), a camera (5), a grinding disc (6), a machining station and a self-repairing station, wherein the three-degree-of-freedom driving device (1) is arranged between the machining station and the self-repairing station, the rotating tripod head (3) is arranged at the movable end of the three-degree-of-freedom driving device (1), the mechanical gripper (2) is arranged at the rotating end of the rotating tripod head (3), the gripper cylinder (4) is connected with the mechanical gripper (2) and drives the mechanical gripper (2) to open and close, the camera (5) is arranged at the rotating end of the rotating tripod head (3) connected with the mechanical gripper (2), the lens of the camera (5) faces vertically downwards, the camera (5) shoots the position of the grinding disc (6) and transmits position information to a control system, and the control system drives the three-degree-of-freedom driving device (1) to move, the rotating cloud deck (3) is moved above the grinding disc (6), the opening and closing of the mechanical gripper (2) are controlled by the gripper cylinder (4), the grinding disc (6) is gripped, and the grinding disc (6) is conveyed back and forth between the processing station and the self-repairing station;
the three-degree-of-freedom driving device (1) is fixedly arranged on the ground, and the machining station and the self-repairing station are symmetrically arranged on two sides of the three-degree-of-freedom driving device (1); the processing station comprises a processing platform and a grinding disc rotary driving device, the grinding disc rotary driving device is arranged in the processing platform, and after a grinding disc (6) is placed on the processing platform, the bottom of the grinding disc rotary driving device is connected with the grinding disc rotary driving device and driven by the grinding disc rotary driving device to rotate;
the self-repairing station comprises a discharging device and a material removing device, the discharging device is arranged on the side face of the grinding disc (6), the discharging device comprises a screw driving motor, a ball screw, a linear slide rail, a movable sliding table, a discharging motor and a discharging hopper, an output shaft of the screw driving motor is connected with one end of the horizontally arranged ball screw, the linear slide rail is arranged in parallel with the ball screw and is arranged below the ball screw, the movable sliding table is sleeved on the ball screw and the linear slide rail and moves left and right along with the movement of the ball screw, the discharging motor and the discharging hopper are fixed on the movable sliding table, the discharging motor is connected with a hopper cover of the discharging hopper, and the hopper cover is controlled to move away from a feed inlet of the hopper when the; the material removing device is also arranged on the movable sliding table and comprises an air suction port, an air pipe, a dust storage barrel, a dust removing motor and a fan, wherein the dust removing motor is arranged in the dust storage barrel, one end of the air pipe is connected with the dust removal barrel, the other end of the air pipe is connected with the air suction port, an output shaft of the dust removing motor is connected with the fan, and the dust removing motor drives the fan to rotate when moving, so that the air suction port at the other end of the air pipe generates suction force to suck away dust or materials above the grinding disc (6);
the grinding disc comprises a cylindrical shell, a conical groove (7), semiconductor refrigerating pieces, an abrasive particle filter screen, an electrode group (8), a movable plate (9), an electric brush support frame (10) and an electric brush, wherein the conical groove (7) is formed in the upper end of the cylindrical shell, a through hole is formed in the lowest end of the conical groove (7), the abrasive particle filter screen is fixed on the through hole, the edge of the abrasive particle filter screen is tightly matched with the edge of the through hole, and the semiconductor refrigerating pieces are uniformly arranged on the lower end face of the side wall of the conical groove (7); the movable plate (9) is a piston-type circular plate which is horizontally arranged, and the periphery of the movable plate (9) is hermetically connected with the inner wall of the cylindrical shell through an O-shaped sealing ring; a liquid metal polishing solution is filled in the cylindrical shell between the conical groove (7) and the moving plate (9); an air inlet is arranged on the bottom plate of the cylindrical shell; the air inlet is connected with an external air pump through an air inlet pipe; when the air pump works, air is supplied through the air inlet pipe, the moving plate (9) is pushed to move upwards, and then the liquid metal polishing solution is pushed to move upwards, so that the liquid metal polishing solution passes through the abrasive particle filter screen and enters the conical groove (7); the semiconductor refrigerating plate freezes the liquid metal polishing solution in the conical groove (7) into a solid state after refrigeration.
2. The liquid metal grinding disc self-repairing device with the automatic grabbing function of claim 1, wherein: an electric brush supporting frame (10) is further fixed on the bottom plate, the electric brush is installed on the electric brush supporting frame (10), and the electric brush supplies power for the semiconductor refrigeration sheet and the electrode group (8).
3. The liquid metal grinding disc self-repairing device with the automatic grabbing function of claim 2, wherein: the two mechanical grippers (2) are connected through a gripper cylinder (4), and the opening and closing of the two mechanical grippers (2) are controlled through the movement of the gripper cylinder (4).
4. The liquid metal grinding disc self-repairing device with the automatic grabbing function of claim 3, wherein: the three-degree-of-freedom driving device (1) comprises a rotary driving device (12), a vertical driving device (13) and a horizontal driving device (14), the horizontal driving device (14) is installed at the movable end of the rotary driving device (12), the vertical driving device (13) is arranged on a movable sliding block of the horizontal driving device (14), the rotary holder (3) is arranged on the movable sliding block of the vertical driving device (13), the horizontal driving device (14) is driven when the rotary driving device (12) moves, the whole formed by the vertical driving device (13) and the rotary holder (3) rotates, the whole formed by the vertical driving device (13) and the rotary holder (3) is driven to linearly move along the horizontal direction when the horizontal driving device (14) moves, and the rotary holder (3) is driven to move up and down when the vertical driving device (13) moves.
5. The liquid metal grinding disk self-repairing device with the automatic grabbing function of claim 4, wherein: the joint of the air inlet (11) is connected to the bottom plate at the lower end of the cylindrical shell through an air bearing, and the air inlet pipe cannot rotate along with the rotation of the grinding disc (6).
6. The liquid metal grinding disc self-repairing device with the automatic grabbing function of claim 5, wherein: an electrode layer is arranged below the conical groove (7), a round hole which is communicated with the through hole at the lowest end of the conical groove (7) and is equal in size is formed in the middle of the electrode layer, the edge of the electrode layer is fixed on the inner wall of the cylindrical shell, the electrode layer comprises a fan-shaped positive electrode with a positive electrode and a fan-shaped negative electrode with a negative electrode, the fan-shaped positive electrode and the fan-shaped negative electrode are equal in number, and the fan-shaped positive electrode and the fan-shaped negative electrode are sequentially and alternately distributed to form a whole electrode group (8).
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US4475315A (en) * | 1982-02-11 | 1984-10-09 | Centralen Mashinostroitelen Institute | Inductor for magnetic abrasive polishing |
CN105328516A (en) * | 2015-11-18 | 2016-02-17 | 广东工业大学 | Dynamic magnetic field self-sharpening finishing device for flexible magnetorheological finishing pad and finishing method for dynamic magnetic field self-sharpening finishing device |
CN108581815A (en) * | 2018-05-21 | 2018-09-28 | 浙江工业大学 | A kind of liquid metal flexible, fine grinding, polishing equipment |
CN209793471U (en) * | 2019-05-06 | 2019-12-17 | 安徽英德利实业集团有限公司 | Self-trimming mechanism for magnetic disc working surface of magnetic grinding machine |
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2020
- 2020-04-15 CN CN202010294756.7A patent/CN111451937B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US4475315A (en) * | 1982-02-11 | 1984-10-09 | Centralen Mashinostroitelen Institute | Inductor for magnetic abrasive polishing |
CN105328516A (en) * | 2015-11-18 | 2016-02-17 | 广东工业大学 | Dynamic magnetic field self-sharpening finishing device for flexible magnetorheological finishing pad and finishing method for dynamic magnetic field self-sharpening finishing device |
CN108581815A (en) * | 2018-05-21 | 2018-09-28 | 浙江工业大学 | A kind of liquid metal flexible, fine grinding, polishing equipment |
CN209793471U (en) * | 2019-05-06 | 2019-12-17 | 安徽英德利实业集团有限公司 | Self-trimming mechanism for magnetic disc working surface of magnetic grinding machine |
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