CN111451833B - Metal debris autosegregation and clearing device - Google Patents
Metal debris autosegregation and clearing device Download PDFInfo
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- CN111451833B CN111451833B CN202010244252.4A CN202010244252A CN111451833B CN 111451833 B CN111451833 B CN 111451833B CN 202010244252 A CN202010244252 A CN 202010244252A CN 111451833 B CN111451833 B CN 111451833B
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- separating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/0024—Inlets or outlets provided with regulating devices, e.g. valves, flaps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/02—Settling tanks with single outlets for the separated liquid
- B01D21/04—Settling tanks with single outlets for the separated liquid with moving scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/2444—Discharge mechanisms for the classified liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/245—Discharge mechanisms for the sediments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention discloses an automatic metal debris separating and removing device, which comprises a separating box body, wherein a separating part capable of obliquely translating is sleeved in the separating box body, the separating part comprises a vertical plate, a transverse plate and an inclined plate which are integrally formed, a guide block is fixed on the bottom surface of the inclined plate, the guide block is inserted and sleeved in a guide groove of a supporting plate, and the lower bottom surface of the inclined plate is pressed against the upper bottom surface of the supporting plate; the supporting plate is fixed between a front side plate and a rear side plate of the separating box body, a discharging opening is formed in the right end of the rear side plate, a liftable baffle is arranged on the rear side of the discharging opening, and a chip pushing plate capable of moving back and forth is arranged right in front of the discharging opening; a plurality of counter bores with openings on the upper sides are formed in the vertical plate, rectangular holes communicated with the bottoms of the counter bores are formed in the right side wall of the vertical plate, a liquid outlet groove is formed in the upper left end of the vertical plate, and a spiral shaft is fixed in each counter bore. The automatic metal chip removing machine can automatically separate and remove metal chips in cutting fluid, and greatly reduces labor cost.
Description
Technical Field
The invention relates to the technical field of numerical control machine tools, in particular to an automatic metal debris separating and removing device.
Background
In a machining process, a machine tool machines a workpiece by cutting with a tool. In order to reduce the heat generated during cutting, a cutting fluid spray device is generally provided to spray the cutting fluid onto the cutting tool. While the heat is taken away, metal scraps generated during cutting are also taken away by the cutting fluid. In order to recycle the cutting fluid, metal chips in the cutting fluid may be collected and removed by a worker. However, this would increase the number of workers required, resulting in an increase in labor costs.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the automatic metal chip separating and removing device which can automatically separate and remove metal chips in cutting fluid and greatly reduce the labor cost.
The scheme for solving the technical problems is as follows:
the automatic metal debris separating and removing device comprises a rectangular box-shaped separating box body with an opening at the upper side, wherein a separating part capable of obliquely translating is sleeved in the separating box body, the separating part comprises a vertical plate, a transverse plate and an inclined plate which is obliquely arranged in a manner of being low at the left and high at the right, a guide block which is parallel to the inclined plate is fixed on the bottom surface of the inclined plate, the guide block is inserted and sleeved in a guide groove of a supporting plate which is parallel to the inclined plate, and the lower bottom surface of the inclined plate is pressed on the upper bottom surface of the supporting plate; the supporting plate is fixed between a front side plate and a rear side plate of the separating box body, a discharging opening is formed in the right end of the rear side plate, a lifting baffle is arranged on the rear side of the discharging opening, a chip pushing plate capable of moving back and forth is arranged right in front of the discharging opening, and the chip pushing plate is pressed against the front side plate;
the vertical plate is provided with a plurality of counter bores with openings on the upper side, the counter bores are linearly arranged in the front-back direction, the right side wall of the vertical plate is provided with a rectangular hole communicated with the bottom of each counter bore, the upper end of the left side wall of the vertical plate is provided with a liquid outlet groove, and screw shafts are fixed in the counter bores.
An opening groove matched with the inclined plate is formed in the right side plate of the separating box body, the inclined plate penetrates through the right extending end of the opening groove and is fixedly provided with a connecting block, the front end of the connecting block is fixedly connected with a piston rod of a first air cylinder, and the first air cylinder is fixed on the front side plate;
the telescopic direction of the piston rod of the first cylinder is parallel to the inclined plate.
The rear side plate is fixed with a U-shaped guide block, the baffle is inserted in a rectangular guide hole formed by the guide block and the rear side plate, the baffle is pressed against the rear side plate, a connecting plate is fixed at the lower extending end of the baffle penetrating through the guide block and is fixed at the lower end of a piston rod of the second cylinder, and the second cylinder is fixed on the connector.
The width of the baffle is larger than that of the discharge opening.
Push away the last shaping of bits board and have parallel arrangement's screw thread through-hole and guide through-hole, screw thread through-hole spiro union is on the screw rod that the front and back direction set up, and guide through-hole plug bush is on the guide bar with screw rod parallel arrangement, and the both ends of guide bar are fixed respectively in the front on curb plate and the posterior lateral plate, and the both ends of screw rod articulate respectively in the front on curb plate and posterior lateral plate, and the front end of screw rod is connected with orders about its pivoted motor, and the motor is fixed on the curb plate in the front.
The front side wall and the rear side wall of the vertical plate, the transverse plate and the inclined plate are respectively fixed with a continuous convex rib, the convex rib at the front side is pressed against the front side plate, and the convex rib at the rear side is pressed against the rear side plate.
And a limiting boss is fixed on the left side wall of the vertical plate and pressed against the left side plate of the separation box body.
And a cutting fluid outlet is formed in the bottom of the separation box body.
The guide blocks are more than two, and the number of the guide grooves is consistent with that of the guide blocks.
The invention has the following outstanding effects: compared with the prior art, the automatic metal chip removing machine can automatically separate and remove metal chips in cutting fluid, and greatly reduces labor cost.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the present invention taken 90 clockwise (in which the dashed arrows indicate the direction of flow of cutting fluid and the solid arrows indicate the direction of flow of metal chips);
FIG. 3 is a cross-sectional view of FIG. 2 taken about A-A;
FIG. 4 is a partial enlarged view of FIG. 3 with respect to B;
FIG. 5 is an enlarged view of a portion of FIG. 2 about C;
FIG. 6 is another side view of the present invention;
FIG. 7 is a schematic view of the structure of the separation part of the present invention;
fig. 8 is a schematic structural diagram of another embodiment of the present invention.
Detailed Description
In the embodiment, as shown in fig. 1 to 8, an automatic metal debris separating and removing device comprises a separating box body 1 which is rectangular box-shaped and has an open upper side, a separating part 2 which can be obliquely translated is sleeved in the separating box body 1, the separating part 2 comprises a vertical plate 21, a transverse plate 22 and an inclined plate 23 which is obliquely arranged from left to right and is integrally formed, a guide block 24 which is arranged in parallel with the inclined plate 23 is fixed on the bottom surface of the inclined plate 23, the guide block 24 is inserted in a guide groove 31 of a supporting plate 3 which is arranged in parallel with the inclined plate 23, and the lower bottom surface of the inclined plate 23 is pressed against the upper bottom surface of the supporting plate 3; the supporting plate 3 is fixed between a front side plate 11 and a rear side plate 12 of the separation box body 1, a discharging opening 13 is arranged at the right end of the rear side plate 12, a liftable baffle plate 41 is arranged at the rear side of the discharging opening 13, a chip pushing plate 51 capable of moving back and forth is arranged right in front of the discharging opening 13, and the chip pushing plate 51 is pressed against the front side plate 11;
a plurality of counter bores 211 which are linearly arranged in the front-back direction and have openings at the upper side are formed in the vertical plate 21, rectangular holes 212 which are communicated with the bottoms of the counter bores 211 are formed in the right side wall of the vertical plate 21, a liquid outlet groove 213 is formed in the upper end of the left side wall of the vertical plate 21, and a screw shaft 6 is fixed in the counter bores 211.
Furthermore, an open slot 15 matched with the inclined plate 23 is formed on the right side plate 14 of the separation box body 1, the inclined plate 23 penetrates through the right extending end of the open slot 15 and is fixed with a connecting block 71, the front end of the connecting block 71 is fixedly connected with a piston rod of a first cylinder 72, and the first cylinder 72 is fixed on the front side plate 11;
the extension and contraction direction of the piston rod of the first cylinder 72 is parallel to the swash plate 23.
Furthermore, a U-shaped guide block 42 is fixed on the rear side plate 12, the baffle plate 41 is inserted into a rectangular guide hole formed by the guide block 42 and the rear side plate 12, the baffle plate 41 is pressed against the rear side plate 12, a connecting plate 43 is fixed at the lower extending end of the baffle plate 41 penetrating through the guide block 42, the connecting plate 43 is fixed at the lower end of the piston rod of the second cylinder 44, and the second cylinder 44 is fixed on the connecting plate 43.
Furthermore, the width of the baffle 41 is greater than the width of the discharge opening 13.
Furthermore, a threaded through hole 511 and a guide through hole 512 which are arranged in parallel are formed on the chip pushing plate 51, the threaded through hole 511 is screwed on the screw rod 52 which is arranged in the front-back direction, the guide through hole 512 is inserted and sleeved on the guide rod 53 which is arranged in parallel with the screw rod 52, two ends of the guide rod 53 are respectively fixed on the front side plate 11 and the back side plate 12, two ends of the screw rod 52 are respectively hinged on the front side plate 11 and the back side plate 12, the front end of the screw rod 52 is connected with a motor 54 which drives the screw rod 52 to rotate, and the motor 54 is fixed on the front side plate 11.
Furthermore, a continuous rib 25 is fixed on each of the front and rear side walls of the vertical plate 21, the horizontal plate 22 and the inclined plate 23, the front rib 25 is pressed against the front side plate 11, and the rear rib 25 is pressed against the rear side plate 12.
Furthermore, a limiting boss 26 is fixed on the left side wall of the vertical plate 21, and the limiting boss 26 is pressed against the left side plate 16 of the separation box body 1.
Furthermore, the bottom of the separator case 1 is provided with a cutting fluid outlet 17.
More specifically, there are more than two guide blocks 24, and the number of the guide grooves 31 is the same as the number of the guide blocks 24.
The working principle is as follows: firstly, as shown in fig. 2, metal chips generated during machining of a machine tool drop on the inclined plate 23 of the separation part 2 in the separation box body 1 along with the cutting fluid, then flow down to the horizontal plate along the inclined plate 23, the metal chips are accumulated on the horizontal plate 22 due to high density, the cutting fluid enters from the rectangular hole 212, flows out from the liquid outlet groove 213 after passing through the spiral groove of the spiral shaft 6, flows out from the liquid outlet groove 213 to the bottom of the separation box body 1, and then flows out from the cutting fluid outlet 17 for recycling; the flow path of the cutting fluid can be increased through the spiral channel of the spiral shaft 6, and the outflow of the chips from the liquid outlet groove 213 along with the cutting fluid can be greatly reduced or eliminated;
secondly, when the metal chips on the transverse plate 22 are accumulated to a certain height, at the moment, the machine tool also needs to stop processing and does not spray the cutting fluid, the piston rod of the first air cylinder 72 extends and drives the separation part 2 to move obliquely upwards to the position in the state shown in fig. 8 through the connecting block 71, and then the piston rod of the second air cylinder 44 extends and drives the baffle plate 41 to move downwards through the connecting plate 43, so that the baffle plate 41 moves downwards below the discharge gap 13; then, the motor 54 drives the screw rod 52 to rotate, the screw rod 52 drives the scrap pushing plate 51 to move forwards and backwards, the scrap pushing plate 51 pushes the metal scraps accumulated on the transverse plate 22 out of the discharge notch 13 into an external scrap collecting frame, and the scrap collecting frame needs to be placed at a corresponding position on the rear side of the discharge notch 13 in advance by a worker;
thirdly, the piston rod of the first cylinder 72 contracts to drive the separating part 2 to reset, the piston rod of the second cylinder 44 contracts to drive the baffle 41 to move upwards to reset, and the motor 54 rotates reversely to drive the scrap pushing plate 51 to move forwards to reset.
Finally, the above embodiments are only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so that all equivalent technical solutions also belong to the scope of the present invention, and the scope of the present invention should be defined by the claims.
Claims (9)
1. The utility model provides a metal piece autosegregation and clearing device, includes that the upside open-ended is rectangular box-shaped's separation box (1), its characterized in that: the separating box body (1) is internally sleeved with a separating part (2) capable of obliquely translating, the separating part (2) comprises a vertical plate (21), a transverse plate (22) and an inclined plate (23) which is obliquely arranged from low left to high right, a guide block (24) which is parallel to the inclined plate (23) is fixed on the bottom surface of the inclined plate (23), the guide block (24) is inserted and sleeved in a guide groove (31) of a supporting plate (3) which is parallel to the inclined plate (23), and the lower bottom surface of the inclined plate (23) is pressed on the upper bottom surface of the supporting plate (3); the supporting plate (3) is fixed between a front side plate (11) and a rear side plate (12) of the separating box body (1), a discharging opening (13) is formed in the right end of the rear side plate (12), a lifting baffle plate (41) is arranged on the rear side of the discharging opening (13), a chip pushing plate (51) capable of moving back and forth is arranged right in front of the discharging opening (13), and the chip pushing plate (51) is pressed against the front side plate (11);
the screw plate is characterized in that a plurality of counter bores (211) which are linearly arranged in the front-back direction and are open at the upper side are formed in the vertical plate (21), rectangular holes (212) communicated with the bottoms of the counter bores (211) are formed in the right side wall of the vertical plate (21), a liquid outlet groove (213) is formed in the upper end of the left side wall of the vertical plate (21), and screw shafts (6) are fixed in the counter bores (211).
2. The automatic metal debris separating and removing device according to claim 1, wherein: an open slot (15) matched with the inclined plate (23) is formed in the right side plate (14) of the separation box body (1), the inclined plate (23) penetrates through the right extending end of the open slot (15) and is fixed with a connecting block (71), the front end of the connecting block (71) is fixedly connected with a piston rod of a first air cylinder (72), and the first air cylinder (72) is fixed on the front side plate (11);
the expansion direction of a piston rod of the first air cylinder (72) is parallel to the inclined plate (23).
3. The automatic metal debris separating and removing device according to claim 1, wherein: a U-shaped guide block (42) is fixed on the rear side plate (12), a baffle plate (41) is inserted in a rectangular guide hole formed by the guide block (42) and the rear side plate (12), the baffle plate (41) is pressed against the rear side plate (12), a connecting plate (43) is fixed at the lower extending end of the baffle plate (41) penetrating through the guide block (42), the connecting plate (43) is fixed at the lower end of a piston rod of a second cylinder (44), and the second cylinder (44) is fixed on the connecting plate (43).
4. An automatic metal chip separating and removing apparatus according to claim 1 or 3, wherein: the width of the baffle (41) is larger than that of the discharging notch (13).
5. The automatic metal debris separating and removing device according to claim 1, wherein: the chip pushing plate (51) is provided with a thread through hole (511) and a guide through hole (512) which are arranged in parallel, the thread through hole (511) is screwed on a screw rod (52) which is arranged in the front-back direction, the guide through hole (512) is inserted and sleeved on a guide rod (53) which is arranged in parallel with the screw rod (52), two ends of the guide rod (53) are respectively fixed on the front side plate (11) and the rear side plate (12), two ends of the screw rod (52) are respectively hinged on the front side plate (11) and the rear side plate (12), the front end of the screw rod (52) is connected with a motor (54) which drives the screw rod to rotate, and the motor (54) is fixed on the front side plate (11).
6. The automatic metal debris separating and removing device according to claim 1, wherein: the front side wall and the rear side wall of the vertical plate (21), the transverse plate (22) and the inclined plate (23) are respectively fixed with a continuous convex rib (25), the convex rib (25) on the front side is pressed against the front side plate (11), and the convex rib (25) on the rear side is pressed against the rear side plate (12).
7. The automatic metal debris separating and removing device according to claim 1, wherein: a limiting boss (26) is fixed on the left side wall of the vertical plate (21), and the limiting boss (26) is pressed against the left side plate (16) of the separation box body (1).
8. The automatic metal debris separating and removing device according to claim 1, wherein: and a cutting fluid outlet (17) is formed in the bottom of the separation box body (1).
9. The automatic metal debris separating and removing device according to claim 1, wherein: the number of the guide blocks (24) is more than two, and the number of the guide grooves (31) is the same as that of the guide blocks (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010244252.4A CN111451833B (en) | 2020-03-31 | 2020-03-31 | Metal debris autosegregation and clearing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010244252.4A CN111451833B (en) | 2020-03-31 | 2020-03-31 | Metal debris autosegregation and clearing device |
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| Publication Number | Publication Date |
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| CN111451833A CN111451833A (en) | 2020-07-28 |
| CN111451833B true CN111451833B (en) | 2021-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010244252.4A Active CN111451833B (en) | 2020-03-31 | 2020-03-31 | Metal debris autosegregation and clearing device |
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| CN (1) | CN111451833B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112496851A (en) * | 2020-12-15 | 2021-03-16 | 咸宁新创工业设计有限公司 | Waste material box for collecting metal cuttings |
| CN115179100B (en) * | 2022-08-17 | 2024-02-09 | 遵义绿环废弃电器电子产品回收处理有限公司 | Machine tool processing waste chip separation method |
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|---|---|---|---|---|
| JP4510135B2 (en) * | 1998-10-19 | 2010-07-21 | リコーエレメックス株式会社 | Chip compressor |
| CN110509105A (en) * | 2019-09-12 | 2019-11-29 | 徐州新南湖科技有限公司 | Numerically-controlled machine tool chip removal self-cleaning mechanism |
| CN209919436U (en) * | 2019-04-30 | 2020-01-10 | 南京炳德数控机床有限公司 | Quick chip removal device for vertical machining machine tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2942919B2 (en) * | 1996-11-12 | 1999-08-30 | 東急車輛製造株式会社 | Separation and recovery equipment for solids in water |
| US9399272B2 (en) * | 2012-05-23 | 2016-07-26 | Lior Haviv | Dust extraction device for a rotary power tool |
| CN208340190U (en) * | 2018-04-19 | 2019-01-08 | 安徽华铂再生资源科技有限公司 | A kind of inclined-plate clarifying basin sewage disposal apparatus |
| CN208408563U (en) * | 2018-04-28 | 2019-01-22 | 王涛涛 | A kind of lathe chip removal collection device |
| CN108940950A (en) * | 2018-08-03 | 2018-12-07 | 天长市永鑫制冷设备有限公司 | A kind of anti-fouler in air conditioner parts cutting apparatus |
| CN109015087A (en) * | 2018-08-09 | 2018-12-18 | 芜湖易测自动化设备有限公司 | A kind of scrap compaction apparatus of numerical control machining center |
| CN110615516A (en) * | 2019-09-19 | 2019-12-27 | 河南盛润水处理技术有限公司 | A settling chamber inner wall cleaning equipment for handling metal waste water |
| CN110883602A (en) * | 2019-12-23 | 2020-03-17 | 朱骏 | Cuttings collecting device of horizontal lathe |
| CN110919453A (en) * | 2019-12-31 | 2020-03-27 | 杨岳华 | Lathe piece collection processing apparatus |
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2020
- 2020-03-31 CN CN202010244252.4A patent/CN111451833B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4510135B2 (en) * | 1998-10-19 | 2010-07-21 | リコーエレメックス株式会社 | Chip compressor |
| CN209919436U (en) * | 2019-04-30 | 2020-01-10 | 南京炳德数控机床有限公司 | Quick chip removal device for vertical machining machine tool |
| CN110509105A (en) * | 2019-09-12 | 2019-11-29 | 徐州新南湖科技有限公司 | Numerically-controlled machine tool chip removal self-cleaning mechanism |
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| CN111451833A (en) | 2020-07-28 |
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Effective date of registration: 20210716 Address after: 067411 mengjiayuan, Chengde County, Chengde City, Hebei Province Applicant after: CHENGDE JINLONG CONVEYOR MACHINERY Co.,Ltd. Address before: 523000 Building 1, No.9 Keji 9 Road, Songshanhu Park, Dongguan City, Guangdong Province Applicant before: Dongguan Jiahong Electromechanical Technology Co.,Ltd. |
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