CN111449142A - Back-burning type normal pressure overheat steam boiler - Google Patents

Back-burning type normal pressure overheat steam boiler Download PDF

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Publication number
CN111449142A
CN111449142A CN202010432425.5A CN202010432425A CN111449142A CN 111449142 A CN111449142 A CN 111449142A CN 202010432425 A CN202010432425 A CN 202010432425A CN 111449142 A CN111449142 A CN 111449142A
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steam
water
smoke
hearth
communicated
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李小平
赖永裕
李勇军
白承晖
巫硕琦
罗立宵
陈伟崇
庞莲香
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Guangxi Geka Environmental Protection Technology Co ltd
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Guangxi Geka Environmental Protection Technology Co ltd
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Priority to CN202010432425.5A priority Critical patent/CN111449142A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C20/00Cheese substitutes
    • A23C20/02Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
    • A23C20/025Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B31/00Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements of dispositions of combustion apparatus
    • F22B31/08Installation of heat-exchange apparatus or of means in boilers for heating air supplied for combustion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22GSUPERHEATING OF STEAM
    • F22G3/00Steam superheaters characterised by constructional features; Details of component parts thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/02Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)

Abstract

A back-burning normal-pressure superheated steam furnace comprises a furnace base and a furnace body, wherein the furnace body is arranged on the furnace base; a hearth is arranged in the furnace body, and water-containing layers are arranged on the hearth walls on the two sides of the hearth; a steam generator is arranged at the upper part of the hearth; one side of the hearth is provided with a secondary combustion chamber; the lower part of the secondary combustion chamber is communicated with the hearth through a fire hole, the hearth is provided with a primary oxygen inlet, and the secondary combustion chamber is provided with a secondary oxygen inlet. The reverse combustion type secondary combustion technology is adopted, so that the full combustion of the fuel is realized, the heat conversion efficiency is improved, and black smoke is eliminated; the method comprises the steps of taking water as a heating medium, utilizing heat generated by a primary combustion chamber and a secondary combustion chamber of a steam generating furnace to exchange heat with heat auxiliary injection to generate saturated steam, then utilizing the heat of high-temperature flue gas to continuously heat the saturated steam, and realizing the generation of superheated steam with the temperature of more than 135 ℃ under the condition that the pressure is less than 0.1 Mpa.

Description

Back-burning type normal pressure overheat steam boiler
Technical Field
The invention relates to the technical field of steam generating devices, in particular to a back-burning type normal-pressure superheated steam furnace.
Background
The steam boiler refers to an industrial boiler which heats water to certain parameters and produces superheated steam, the water is heated in a boiler barrel to be changed into steam, and the fire gives off heat in a hearth, namely the principle of the steam boiler. Steam boilers can be classified into electric steam boilers, oil steam boilers, gas steam boilers, and the like according to fuels. According to the regulation of the existing boiler safety technical supervision regulation in China, a steam boiler with the steam pressure of more than or equal to 0.1Mpa belongs to special equipment, the design, the processing, the manufacture, the installation and the use of the steam boiler are required to be supervised by a technical supervision department, and a user can only use the steam boiler after obtaining a boiler use certificate.
In industrial production, a steam boiler is a main heating device, and the production and processing of the dried beancurd sticks are no exception. The dried beancurd stick, also called beancurd sheet or beancurd sheet, is a thin film solidified on the surface of boiled soybean milk, can be eaten fresh or after being dried in the sun, has been used for over one thousand years since the Tang dynasty, is a traditional food which is very popular with Chinese people, and has the process of peeling, soaking, mixing, pulping, filtering to remove slag, boiling the pulp, peeling to extract the dried beancurd stick and drying to obtain the dried beancurd stick product. The dried beancurd stick is a high-quality bean product which is rich in nutrition and can provide balanced energy for human bodies, is widely called as 'meat in vegetable', but is balanced in energy ratio from the nutrition point of view, has higher nutrient density than that of the common bean product, is rich in nutrition, contains functional components such as VE, unsaturated fatty acid, isopropyl ketone, lecithin and the like, does not contain cholesterol, can improve cardiovascular function after being eaten frequently, supplements amino acid required by human bodies, and is a high-grade nutrient for patients with hypertension, arteriosclerosis and cardiovascular diseases. With the improvement of living standard of people, the requirements on the quality of the dried beancurd sticks are higher.
At present, there are three ways for processing bean curd sticks in scale production:
1. the traditional tunnel type fire way heating mode mainly comprises the following components in part by weight: the bean curd stick forming groove, the steam generating groove, the tunnel type flame path (built by red bricks) and the chimney. The connection mode of the structure is as follows: the tunnel type flame path is arranged at the bottommost part, the steam generating groove falls above the flame path, and the dried bean forming groove is arranged right above the steam generating groove. The bottom of the steam generating groove is directly contacted with the flame of the flame path, water in the steam generating groove is heated to generate steam, and the steam heats the bottom of the dried bean forming groove. The heating mode has the following disadvantages:
1) the front end of the tunnel type flame path is provided with a combustion chamber, the tail end of the tunnel type flame path is connected with a chimney, flame generated by combustion and high-temperature flue gas penetrate through the bottom of the whole steam generation tank under the self-absorption effect of the chimney, a long flame tunnel causes uneven heating of a dried bean forming tank, the temperature difference of the dried bean forming tank is too large, and when the temperature is too high, the bottom of the forming tank generates the phenomena of sticking and scorching; when the temperature is too low, the soybean milk becomes beancurd jelly, and a film cannot be formed, so that the yield and the quality of the dried beancurd sticks are influenced.
2) The front end of the tunnel type flame path is large in flame, high in high-temperature flue gas temperature and high in partial heating of the front end of the steam generation groove, so that deformation is easily caused, and the service life is influenced.
3) The tunnel type flue fuel is not fully combusted, emits black smoke, is directly exhausted into the atmosphere through a towering chimney by self-absorption, and causes pollution to the environment; the fuel heat conversion efficiency is low, the fuel loss is large, and the use cost is high.
2. The pressure-bearing steam heating mode mainly comprises the following structures: a pressure-bearing steam boiler, a dried bean forming groove, a steam groove and a steam pipeline. The connection mode of the structure is that high-pressure steam generated by a steam boiler is conveyed into a cavity of a steam groove through a steam pipeline to heat the bottom of the bean curd stick forming groove. The heating mode has the following disadvantages:
1) the pressure-bearing steam boiler generally adopts coal and biomass as fuels, adopts a direct combustion mode, has insufficient combustion, needs to be additionally provided with a smoke and dust removal processing device to process the discharged smoke, and particularly needs to process sulfides and the like in the coal-fired boiler. The flue gas treatment device matched with the pressure-bearing steam boiler has large investment and high operation cost.
2) The pressure-bearing steam boiler belongs to special equipment, and operators are qualified after special training and certified. The installation and use of the boiler need to be declared, audited and approved by relevant departments. During the use period, supervision and inspection are also needed.
3) Potential safety hazards are easily generated when the pressure-bearing steam boiler is used, and if the pressure-bearing steam boiler is not strictly operated according to regulations and used and equipment is not maintained in place, safety accidents are easily generated, and equipment damage and personal injury are caused.
3. The heating mode of the atmospheric steam generator mainly comprises the following components in part by weight: a normal pressure steam generator, a dried bean forming groove, a steam groove and a steam pipeline. The connection mode of the structure is that saturated steam generated by the normal-pressure steam generator is conveyed into the cavity of the steam groove through the steam pipeline to heat the bottom of the dried bean forming groove. The heating mode has the following disadvantages:
1) the normal pressure steam generator generally adopts coal burning, living beings as fuel, adopts the mode of burning of just burning, and this mode of burning is not abundant enough, need increase smoke abatement dust removal processing apparatus, handles discharged flue gas, and especially coal-fired steam generator still need handle sulphide etc.. The flue gas treatment device matched with the normal pressure steam generator has large investment and high operation cost.
2) Saturated steam generated by the atmospheric pressure steam generator enters the steam groove through the steam pipeline and is uniformly dispersed into the cavity to exchange heat with the dried beancurd stick forming groove part, after the saturated steam enters the steam groove, the steam space is enlarged, the pressure is reduced, after heat exchange is carried out, the steam temperature in the steam groove is reduced, the steam temperature in the groove is lower than the condensation temperature of the steam, condensed water is generated, the steam heat utilization efficiency is low, and the normal working temperature required by dried beancurd stick forming is difficult to meet; in order to meet the normal working temperature required by the bean curd stick forming, a large amount of saturated steam needs to be input for supplementary heating, so that the steam consumption is large, the energy consumption is high, and the production cost is high.
Investigation and research show that most bean curd sticks processing plants use a normal-pressure steam boiler to provide steam for boiling milk and heating and forming at present, because pressure-bearing (the pressure is more than or equal to 0.1 Mpa) equipment is used, potential safety hazards exist, and the pressure-bearing equipment is used by administrative permission, so that the requirements on operators are high; the normal pressure steam boiler has the advantages of small potential safety hazard, low technical requirements on design, manufacture and use, safer and more convenient use for users, and lower use and operation cost. However, the steam provided by the normal pressure steam boiler has the disadvantages of high energy consumption for boiling and heating the bean milk, low forming efficiency of the dried beancurd sticks and low yield of the high-quality dried beancurd sticks.
Disclosure of Invention
The invention aims to provide a back-burning type normal-pressure superheated steam furnace which can generate steam with the temperature of more than 135 ℃ under normal pressure (the pressure is less than 0.1 Mpa) and has low energy consumption.
In order to realize the purpose of the invention, the technical scheme is as follows:
the bean curd stick production and forming equipment under the atmospheric steam condition has various structures, and three structures are listed below.
The first counter-burning normal-pressure superheated steam furnace comprises a furnace base and a furnace body, wherein the furnace body is arranged on the furnace base; a hearth is arranged in the furnace body, and water-containing layers are arranged on the hearth walls on the two sides of the hearth; a steam generator is arranged at the upper part of the hearth, and a pressure release valve and a water replenishing port are arranged on the steam generator; a plurality of water heating pipes transversely penetrate through the steam generator; the lower part of the hearth is provided with a water-cooling grate through a grate mounting frame; the water-cooled grate is communicated with a water-holding layer, and the water-holding layer is communicated with the steam generator through a communicating pipe; the furnace body at the front part of the hearth is provided with an ash discharge port and a furnace door; two sides of the hearth are respectively provided with a secondary combustion chamber and a smoke introducing bin; the lower part of the secondary combustion chamber is communicated with a hearth through a fire hole, the hearth is provided with a primary oxygen inlet, and the secondary combustion chamber is provided with a secondary oxygen inlet; the upper part of the secondary combustion chamber is communicated with one end of a water heating pipe, and the other end of the water heating pipe is communicated with the upper part of a smoke ventilation bin; a heat exchanger is arranged on one side of the smoke passing bin; the bottom of the heat exchanger is provided with a smoke distribution chamber which is communicated with the lower part of the smoke through bin; a plurality of heat exchange tubes vertically penetrate through the heat exchanger; the bottom end of the heat exchange pipe is communicated with the smoke distribution chamber, the top end of the heat exchange pipe is communicated with a smoke outlet, and the smoke outlet is connected with a smoke purifying and discharging device through a smoke pipe; the flue gas purification and emission device is a traditional flue gas purification and emission device and comprises a water film dust collector, a flue gas induced draft fan and a chimney; a steam overheating cavity is arranged in the heat exchanger, and the lower part of the steam overheating cavity is communicated with the top of the steam generator through a steam guide pipe; the steam guide pipe is provided with a three-way valve for distributing and conveying steam; the secondary combustion chamber is provided with a dust cleaning port, so that dust in the secondary combustion chamber can be cleaned conveniently. The smoke separating chamber is provided with a slag removing opening, so that dust in the smoke separating chamber can be conveniently removed.
Preferably: a hot air cavity is also arranged in the heat exchanger; the hot air cavity is arranged at the upper part of the steam overheating cavity, the lower part of the hot air cavity is provided with an air inlet, and the upper part of the hot air cavity is provided with a hot air outlet. The shell of the heat exchanger is cylindrical or elliptical, and the interior of the heat exchanger is divided into a steam overheating cavity and a hot air cavity up and down; the heat exchange pipe penetrates through the steam overheating cavity and the hot air cavity; the steam guide pipe, the steam outlet, the air inlet and the hot air outlet are communicated with the cylindrical surface of the heat exchanger in a normal tangent mode.
The second counter-burning normal-pressure superheated steam furnace comprises a furnace base and a furnace body, wherein the furnace body is arranged on the furnace base; a hearth is arranged in the furnace body, and water-containing layers are arranged on the hearth walls on the two sides of the hearth; a steam generator is arranged at the upper part of the hearth, and a pressure release valve and a water replenishing port are arranged on the steam generator; a clapboard which divides the upper part and the lower part of the steam generator into a steam overheating cavity and a steam bin is transversely arranged in the steam generator; one end of the steam superheating cavity is communicated with the steam bin through a steam passing port, and the top of the other end of the steam superheating cavity is provided with a steam guide pipe; the steam guide pipe is provided with a three-way valve for distributing and conveying steam; a plurality of steam superheating pipes transversely penetrate through the steam superheating cavity; a plurality of water heating pipes transversely penetrate through the steam bin; the steam superheating pipe and the water heating pipe are communicated with a smoke passing bin at the end close to the steam passing port; the end of the steam superheating pipe, which is far away from the steam passing port, is connected with a smoke collection bin, and the smoke collection bin is provided with a smoke pipe; the lower part of the hearth is provided with a water-cooling grate through a grate bracket; the water-cooled grate is communicated with a water-clamping layer, and the water-clamping layer is communicated with a steam bin of the steam generator through a communicating pipe; the furnace body at the front part of the hearth is provided with an ash discharge port and a furnace door; one side of the hearth is provided with a secondary combustion chamber; the lower part of the secondary combustion chamber is communicated with a hearth through a fire hole, the hearth is provided with a primary oxygen inlet, and the secondary combustion chamber is provided with a secondary oxygen inlet; the upper part of the secondary combustion chamber is communicated with the steam passing port end of the water heating pipe. The secondary combustion chamber is provided with a dust cleaning port, so that dust in the secondary combustion chamber can be cleaned conveniently. The smoke passing bin is provided with a slag removing port, so that dust passing through the smoke passing bin can be conveniently removed.
The third back-burning normal-pressure superheated steam furnace comprises a furnace base and a furnace body, wherein the furnace body is arranged on the furnace base; a hearth is arranged in the furnace body, and water-containing layers are arranged on the hearth walls on the two sides of the hearth; the lower part of the hearth is provided with a water-cooling grate through a grate bracket; the water-cooled grate is communicated with a water-clamping layer, and the water-clamping layer is communicated with a steam bin of the steam generator through a communicating pipe; the furnace body at the front part of the hearth is provided with an ash discharge port and a furnace door; one side of the hearth is provided with a secondary combustion chamber; the lower part of the secondary combustion chamber is communicated with a hearth through a fire hole, the hearth is provided with a primary oxygen inlet, and the secondary combustion chamber is provided with a secondary oxygen inlet; a steam generator is arranged at the upper part of the hearth, and a pressure release valve and a water replenishing port are arranged on the steam generator; a clapboard which divides the upper part and the lower part of the steam generator into a steam overheating cavity and a steam bin is transversely arranged in the steam generator; one end of the steam superheating cavity is communicated with the steam bin through a steam passing port, and the top of the other end of the steam superheating cavity is provided with a steam guide pipe; the steam guide pipe is provided with a three-way valve for distributing and conveying steam; a plurality of steam superheating pipes transversely penetrate through the steam superheating cavity; a plurality of water heating pipes transversely penetrate through the steam bin; one end of each of the steam superheater tube and the water heating tube is connected with a smoke collection bin, the smoke collection bin is provided with a smoke tube, and the other ends of the steam superheater tube and the water heating tube are communicated with a secondary combustion chamber. The secondary combustion chamber is provided with a dust cleaning port, so that dust in the secondary combustion chamber can be cleaned conveniently. The smoke collecting bin is provided with a slag removing port, so that dust in the smoke collecting bin can be conveniently removed.
Preferably: the smoke pipe is connected with a heat exchanger, the bottom of the heat exchanger is provided with a smoke distribution chamber, and the smoke distribution chamber is communicated with the smoke pipe; the heat exchanger is provided with a hot air cavity; a plurality of heat exchange tubes vertically penetrate through the hot air cavity; the bottom end of the heat exchange pipe is communicated with the smoke distribution chamber, the top end of the heat exchange pipe is communicated with a smoke outlet, and the smoke outlet is connected with a smoke purifying and discharging device through a smoke pipe; the lower part of the hot air cavity is provided with an air inlet, and the upper part of the hot air cavity is provided with a hot air outlet.
Preferably: the furnace body that the furnace corresponds on be provided with the combustor connector, the setting of combustor connector is convenient for be connected with the combustor, can adopt natural gas or fuel as the fuel burning and produce the heat.
Preferably: the furnace body on be provided with and observe the access hole, conveniently observe the behavior in the furnace body, and conveniently get into the maintenance.
Preferably: the smoke pipe is provided with a smoke cooling water tank which is arranged between the smoke outlet and the smoke purifying and discharging device, the smoke cooling water tank is connected with a water inlet pipe and a hot water outlet pipe, and the hot water outlet pipe is respectively connected with the water replenishing port and the slurry loading groove; and hot water is provided for the water replenishing port and the slurry filling groove. Flue gas cooling water tank including taking heat preservation water tank shell, take heat preservation water tank shell parcel outside the tobacco pipe, take the space between heat preservation water tank shell and the tobacco pipe to be the water cavity, the tobacco pipe of water cavity runs through has many water pipes, the inlet tube setting is held in the end of being close to the smoke exhaust pipe of water cavity, goes out the hot water pipe setting and holds in the end of keeping away from the smoke exhaust pipe of water cavity. Utilize flue gas heat and water to carry out the heat exchange and produce hot water, the hot water of production passes through the water pump and supplies water for steam generator, through replenishing hot water, reduces the moisturizing difference in temperature, ensures that steam lasts stable emergence, reduces the fluctuation of steam pressure.
Preferably: the water-cooled grate is composed of a plurality of transverse grate pipes and longitudinal grate pipes, the transverse grate pipes are arranged at the lower parts of the longitudinal grate pipes, two ends of the longitudinal grate pipes are respectively communicated with the water clamping layer through water collecting pipes, and two ends of the transverse grate pipes are respectively communicated with the water clamping layer. The water-cooled grate adopts the structure, so that the disassembly, the assembly and the maintenance are convenient.
The back-burning normal-pressure superheated steam boiler can be manufactured according to the standard of a pressure-bearing steam boiler and also can be used as the pressure-bearing steam boiler. When the oven is used for producing the dried beancurd sticks, the counter-burning normal-pressure superheated steam oven can simultaneously increase the heat for the four 12 x 1.5 meter forming grooves, the size boiling pot (the size boiling pot meeting the requirement of four grooves) and the dried beancurd stick room, and the continuous production of the dried beancurd sticks is realized.
The counter-burning normal-pressure superheated steam furnace has the advantages that:
1. the back-burning normal-pressure superheated steam furnace adopts a back-burning secondary combustion technology, so that the full combustion of fuel is realized, the heat conversion efficiency is improved, and black smoke is eliminated; the method comprises the following steps of taking water as a heating medium, utilizing a primary combustion chamber and a secondary combustion chamber of a steam generating furnace to generate heat and heat pair injection for heat exchange to generate saturated steam, then introducing the saturated steam into a heat exchanger, utilizing the heat of high-temperature flue gas to continuously heat the saturated steam, generating superheated steam with the temperature of more than 135 ℃ under the condition that the pressure is less than 0.1Mpa, utilizing the superheated steam to convey the superheated steam to a pulp cooking device for cooking pulp, wherein the pulp cooking is realized by adopting steam heating with the temperature of more than 135 ℃, increasing the heating speed, shortening the pulp cooking time, solving the problems of overlong pulp cooking time by utilizing normal-pressure saturated steam, low benefit and excessive condensate water generation due to overlong pulp cooking, and influence on the quality and concentration; the superheated steam is conveyed to a steam heating bin of the dried bean forming device to heat and form the dried bean forming groove, and the superheated steam with the temperature higher than 135 ℃ is adopted to heat the dried bean forming groove, so that condensed water generated when the space temperature of a steam channel is lower than the dew point of the steam is avoided or reduced, the heat utilization rate of the steam is improved, and the stable working temperature of the dried bean forming groove is met; superheated steam is conveyed to a steam radiator of the drying room to form hot air, dried bean curd sticks are dried, the generation of condensed water is reduced, the drying and heating speed is increased, and the heat utilization rate is increased.
2. The counter-burning type normal-pressure superheated steam furnace can generate superheated steam in a normal-pressure state, can meet the requirements of large-scale production (pulp boiling, forming and drying) of the dried beancurd sticks, can meet the heat energy supply of pulp boiling, forming and drying of the dried beancurd sticks, and has high thermal efficiency and low energy consumption compared with the normal-pressure steam furnace, and the normal-pressure steam furnace refers to a steam furnace with the steam outlet pressure of less than or equal to 0.1 Mpa; compared with a pressure-bearing steam boiler, the counter-burning normal-pressure superheated steam boiler has the advantages of smaller potential safety hazard, lower technical requirements on design, manufacture and use, safer and more convenient use for users, and lower use and operation cost.
3. This back-burning formula ordinary pressure superheated steam stove can also utilize flue gas heat and water to carry out the heat exchange and produce hot water, and the hot water of production passes through the water pump and supplies water for steam generator, and through replenishing hot water, the reduction moisturizing difference in temperature ensures that steam lasts the stable emergence, reduces the fluctuation of steam pressure, ensures the steady operation of boiling thick liquid, shaping, stoving in the dried bean processing procedure. Meanwhile, the heat energy utilization rate is improved, and the fuel consumption is reduced. In the later stage of the bean curd stick forming, along with the fact that the soybean milk in the bean curd stick forming groove is reduced, when the soybean milk depth is smaller than 10mm, the bean curd stick is difficult to form, water needs to be supplemented, the generated hot water can be used as a supplement, and the bean curd stick forming efficiency, the yield and the quality can be improved.
Drawings
FIG. 1 is a schematic view showing the structure of a back-fire atmospheric superheated steam furnace in example 2;
FIG. 2 is a top connection schematic of FIG. 1;
FIG. 3 is a schematic left side view of FIG. 1;
FIG. 4 is a schematic diagram of direction A-A of FIG. 3;
FIG. 5 is a schematic view of FIG. 1 taken along line B-B;
FIG. 6 is a schematic diagram showing the three-dimensional structure of a back-fire atmospheric superheated steam furnace;
FIG. 7 is a schematic view showing the structure of a reverse-burning atmospheric superheated steam furnace in example 4;
FIG. 8 is a schematic left side view of FIG. 7;
FIG. 9 is a schematic view from D-D of FIG. 7;
FIG. 10 is a schematic view of the E-E connection of FIG. 8;
FIG. 11 is a schematic view showing the structure of a reverse-burning atmospheric superheated steam furnace in example 6;
FIG. 12 is a schematic left side view of FIG. 11;
FIG. 13 is a schematic view from direction F-F of FIG. 11;
FIG. 14 is a schematic view of the G-G connection of FIG. 12; the part names of the sequence numbers in the figure are:
1. a furnace base, 2, an ash removing port, 3, a secondary combustion chamber, 4, an ash discharging port, 5, a primary oxygen inlet, 6, a furnace door, 7, a hearth, 8, a furnace body, 9, a steam generator, 10, a pressure release valve, 11, a steam conduit, 12, a three-way valve, 13, a smoke passing bin, 14, a smoke discharging port, 15, a hot air outlet, 16, an air inlet, 17, a steam outlet, 18, a heat exchanger, 19, a slag removing port, 20, a secondary oxygen inlet, 21, an observation and overhaul port, 22, a burner connecting port, 23, a water supplementing port, 24, a water heating pipe, 25, a grate mounting rack, 26, a water collecting pipe, 27, a longitudinal furnace exhaust pipe, 28, a transverse furnace exhaust pipe, 29, a fire passing port, 30, a communicating pipe, 31, a water clamping layer, 32, a smoke separating chamber, 33, a heat exchange pipe, 34, a steam overheating chamber, 35, a hot air chamber, 36, a smoke purifying and discharging device, 37, a smoke cooling water tank, 50. the device comprises a water inlet pipe 57, a water tank shell with an insulating layer 58, a smoke pipe 59, a water passing pipe 60, a smoke collection bin 61, a steam generation cavity 62, a partition plate 63, a steam superheater pipe 64 and a steam passing port.
Detailed Description
In order to make the technical scheme and advantages of the present application clearer, the following description clearly and completely describes the technical scheme of the counter-burning type normal-pressure superheated steam furnace with reference to the embodiments and the accompanying drawings.
Example 1
The back-burning normal-pressure superheated steam furnace comprises a furnace base 1 and a furnace body 8, wherein the furnace body 8 is arranged on the furnace base 1; a hearth 7 is arranged in the furnace body 8, and water-containing layers 31 are arranged on the hearth walls on the two sides of the hearth 7; a steam generator 9 is arranged at the upper part of the hearth 7, and a pressure release valve 10 and a water replenishing port 23 are arranged on the steam generator 9; a plurality of water heating pipes 24 are transversely arranged in the steam generator 9 in a penetrating manner; the lower part of the hearth 7 is provided with a water-cooling grate through a grate mounting frame 25; the water-cooled grate is communicated with a water-holding layer 31, and the water-holding layer 31 is communicated with the steam generator 9 through a communicating pipe 30; an ash discharge port 4 and a furnace door 6 are arranged on a furnace body 8 at the front part of the hearth 7; two sides of the hearth 7 are respectively provided with a secondary combustion chamber 3 and a smoke introducing bin 13; the lower part of the secondary combustion chamber 3 is communicated with a hearth 7 through a fire hole 29, the hearth 7 is provided with a primary oxygen inlet 5, and the secondary combustion chamber 3 is provided with a secondary oxygen inlet 20; the upper part of the secondary combustion chamber 3 is communicated with one end of a water heating pipe 24, and the other end of the water heating pipe 24 is communicated with the upper part of a smoke ventilation bin 13; a heat exchanger 18 is arranged on one side of the smoke passing bin 13; a smoke distribution chamber 32 is arranged at the bottom of the heat exchanger 18, and the smoke distribution chamber 32 is communicated with the lower part of the smoke ventilation bin 13; a plurality of heat exchange tubes 33 vertically penetrate through the heat exchanger 18; the bottom end of the heat exchange pipe 33 is communicated with the smoke distributing chamber 32, the top end of the heat exchange pipe 33 is communicated with the smoke outlet 14, the smoke outlet 14 is connected with a smoke pipe for discharging smoke, and the smoke pipe can be selectively connected with a smoke purifying and discharging device 36; a steam overheating cavity 34 is arranged in the heat exchanger 18, and the lower part of the steam overheating cavity 34 is communicated with the top of the steam generator 9 through a steam conduit 11; a three-way valve 12 for distributing and conveying steam is arranged on the steam conduit 11; the upper part of the steam superheating chamber 34 is provided with a steam outlet 17. The secondary combustion chamber 3 is provided with an ash cleaning port 2. The smoke separating chamber 32 is provided with a slag removing opening 19.
Example 2
The back-burning normal-pressure superheated steam furnace comprises a furnace base 1 and a furnace body 8, wherein the furnace body 8 is arranged on the furnace base 1; a hearth 7 is arranged in the furnace body 8, and water-containing layers 31 are arranged on the hearth walls on the two sides of the hearth 7; a steam generator 9 is arranged at the upper part of the hearth 7, and a pressure release valve 10 and a water replenishing port 23 are arranged on the steam generator 9; a plurality of water heating pipes 24 are transversely arranged in the steam generator 9 in a penetrating manner; the lower part of the hearth 7 is provided with a water-cooling grate through a grate mounting frame 25; the water-cooled grate is communicated with a water-holding layer 31, and the water-holding layer 31 is communicated with the steam generator 9 through a communicating pipe 30; an ash discharge port 4 and a furnace door 6 are arranged on a furnace body 8 at the front part of the hearth 7; two sides of the hearth 7 are respectively provided with a secondary combustion chamber 3 and a smoke introducing bin 13; the lower part of the secondary combustion chamber 3 is communicated with a hearth 7 through a fire hole 29, the hearth 7 is provided with a primary oxygen inlet 5, and the secondary combustion chamber 3 is provided with a secondary oxygen inlet 20; the upper part of the secondary combustion chamber 3 is communicated with one end of a water heating pipe 24, and the other end of the water heating pipe 24 is communicated with the upper part of a smoke ventilation bin 13; a heat exchanger 18 is arranged on one side of the smoke passing bin 13; a smoke distribution chamber 32 is arranged at the bottom of the heat exchanger 18, and the smoke distribution chamber 32 is communicated with the lower part of the smoke ventilation bin 13; a plurality of heat exchange tubes 33 vertically penetrate through the heat exchanger 18; the bottom end of the heat exchange pipe 33 is communicated with the smoke distributing chamber 32, the top end of the heat exchange pipe 33 is communicated with the smoke outlet 14, the smoke outlet 14 is connected with a smoke pipe for discharging smoke, and the smoke pipe can be selectively connected with a smoke purifying and discharging device 36; a steam overheating cavity 34 is arranged in the heat exchanger 18, and the lower part of the steam overheating cavity 34 is communicated with the top of the steam generator 9 through a steam conduit 11; a three-way valve 12 for distributing and conveying steam is arranged on the steam conduit 11; the upper part of the steam superheating chamber 34 is provided with a steam outlet 17. The secondary combustion chamber 3 is provided with an ash cleaning port 2. The smoke separating chamber 32 is provided with a slag removing opening 19.
A hot air cavity 35 is also arranged in the heat exchanger 18; the hot air cavity 35 is arranged at the upper part of the steam overheating cavity 34, the lower part of the hot air cavity 35 is provided with an air inlet 16, and the upper part of the hot air cavity 35 is provided with a hot air outlet 15. The shell of the heat exchanger 18 is cylindrical or elliptical, and the interior of the heat exchanger 18 is divided into a steam overheating cavity 34 and a hot air cavity 35 from top to bottom; the heat exchange pipe 33 passes through the steam overheating cavity 34 and the hot air cavity 35; the steam conduit 11, the steam outlet 17, the air inlet 16 and the hot air outlet 15 are all in tangential communication with the normal direction of the cylindrical surface of the heat exchanger 18.
The furnace body 8 corresponding to the hearth 7 is provided with a burner connector 22, the burner connector 22 is convenient to connect with a burner, and natural gas or fuel oil can be used as fuel to burn to generate heat.
The furnace body 8 is also provided with an observation access hole 21, which is convenient for observing the working condition in the furnace body 8 and entering the maintenance.
The flue gas cooling water tank 37 is arranged on the flue gas pipe, the flue gas cooling water tank 37 is arranged between the smoke outlet 14 and the flue gas purification and discharge device 36, and the flue gas cooling water tank 37 is connected with a water inlet pipe 50 and a hot water outlet pipe 38. The flue gas cooling water tank 37 comprises a water tank shell 57 with a heat-insulating layer, the water tank shell 57 with the heat-insulating layer is wrapped outside the smoke pipe 58, the space between the water tank shell 57 with the heat-insulating layer and the smoke pipe 58 is a water cavity, a plurality of water passing pipes 59 penetrate through the smoke pipe 58 in the water cavity, the water inlet pipe 50 is arranged at the end, close to the smoke exhaust port 14, of the water cavity, and the hot water outlet pipe 38 is arranged at the end, far away from the smoke exhaust port 14, of the water cavity.
The water-cooled grate is composed of a plurality of transverse grate pipes 28 and longitudinal grate pipes 27, the transverse grate pipes 28 are arranged at the lower parts of the longitudinal grate pipes 27, two ends of the longitudinal grate pipes 27 are respectively communicated with a water-clamping layer 31 through water collecting pipes 26, and two ends of the transverse grate pipes 28 are respectively communicated with the water-clamping layer 31.
Example 3
The back-burning normal-pressure superheated steam furnace comprises a furnace base 1 and a furnace body 8, wherein the furnace body 8 is arranged on the furnace base 1; a hearth 7 is arranged in the furnace body 8, and water-containing layers 31 are arranged on the hearth walls on the two sides of the hearth 7; a steam generator 9 is arranged at the upper part of the hearth 7, and a pressure release valve 10 and a water replenishing port 23 are arranged on the steam generator 9; a partition plate 62 which divides the upper part and the lower part of the steam generator 9 into a steam overheating cavity 34 and a steam generating cavity 61 is transversely arranged in the steam generator 9; one end of the steam overheating cavity 34 is communicated with the steam generating cavity 61 through a steam passing port 64, and the top of the other end of the steam overheating cavity 34 is provided with a steam guide pipe 11; a three-way valve 12 for distributing and conveying steam is arranged on the steam conduit 11; a plurality of steam superheating pipes 63 transversely penetrate through the steam superheating cavity 34; a plurality of water heating pipes 24 transversely penetrate through the steam generating cavity 61; the steam superheating pipe 63 and the water heating pipe 24 are communicated with a smoke passing bin 13 at the end close to the steam passing port 64; the end of the steam superheating pipe 63 far away from the steam passing port 64 is connected with a smoke collection bin 60, and the smoke collection bin 60 is provided with a smoke pipe; the lower part of the hearth 7 is provided with a water-cooling grate through a grate bracket 25; the water-cooled grate is communicated with the water-containing layer 31, and the water-containing layer 31 is communicated with the steam generating cavity 61 of the steam generator 9 through a communicating pipe 30; an ash discharge port 4 and a furnace door 6 are arranged on a furnace body 8 at the front part of the hearth 7; one side of the hearth 7 is provided with a secondary combustion chamber 3; the lower part of the secondary combustion chamber 3 is communicated with a hearth 7 through a fire hole 29, the hearth 7 is provided with a primary oxygen inlet 5, and the secondary combustion chamber 3 is provided with a secondary oxygen inlet 20; the upper part of the secondary combustion chamber 3 is communicated with the end of the water heating pipe 24 far away from the steam passing port 64. The secondary combustion chamber 3 is provided with an ash cleaning port 2. The smoke ventilation bin 13 is provided with a slag removal port 19.
The furnace body 8 corresponding to the hearth 7 is provided with a burner connector 22, the burner connector 22 is convenient to connect with a burner, and natural gas or fuel oil can be used as fuel to burn to generate heat.
The furnace body 8 is also provided with an observation access hole 21, which is convenient for observing the working condition in the furnace body 8 and entering the maintenance.
The water-cooled grate is composed of a plurality of transverse grate pipes 28 and longitudinal grate pipes 27, the transverse grate pipes 28 are arranged at the lower parts of the longitudinal grate pipes 27, two ends of the longitudinal grate pipes 27 are respectively communicated with a water-clamping layer 31 through water collecting pipes 26, and two ends of the transverse grate pipes 28 are respectively communicated with the water-clamping layer 31.
Example 4
The back-burning normal-pressure superheated steam furnace comprises a furnace base 1 and a furnace body 8, wherein the furnace body 8 is arranged on the furnace base 1; a hearth 7 is arranged in the furnace body 8, and water-containing layers 31 are arranged on the hearth walls on the two sides of the hearth 7; a steam generator 9 is arranged at the upper part of the hearth 7, and a pressure release valve 10 and a water replenishing port 23 are arranged on the steam generator 9; a partition plate 62 which divides the upper part and the lower part of the steam generator 9 into a steam overheating cavity 34 and a steam generating cavity 61 is transversely arranged in the steam generator 9; one end of the steam overheating cavity 34 is communicated with the steam generating cavity 61 through a steam passing port 64, and the top of the other end of the steam overheating cavity 34 is provided with a steam guide pipe 11; a three-way valve 12 for distributing and conveying steam is arranged on the steam conduit 11; a plurality of steam superheating pipes 63 transversely penetrate through the steam superheating cavity 34; a plurality of water heating pipes 24 transversely penetrate through the steam generating cavity 61; the steam superheating pipe 63 and the water heating pipe 24 are communicated with a smoke passing bin 13 at the end close to the steam passing port 64; the end of the steam superheating pipe 63 far away from the steam passing port 64 is connected with a smoke collection bin 60, and the smoke collection bin 60 is provided with a smoke pipe; the lower part of the hearth 7 is provided with a water-cooling grate through a grate bracket 25; the water-cooled grate is communicated with the water-containing layer 31, and the water-containing layer 31 is communicated with the steam generating cavity 61 of the steam generator 9 through a communicating pipe 30; an ash discharge port 4 and a furnace door 6 are arranged on a furnace body 8 at the front part of the hearth 7; one side of the hearth 7 is provided with a secondary combustion chamber 3; the lower part of the secondary combustion chamber 3 is communicated with a hearth 7 through a fire hole 29, the hearth 7 is provided with a primary oxygen inlet 5, and the secondary combustion chamber 3 is provided with a secondary oxygen inlet 20; the upper part of the secondary combustion chamber 3 is communicated with the end of the water heating pipe 24 far away from the steam passing port 64. The secondary combustion chamber 3 is provided with an ash cleaning port 2. The smoke ventilation bin 13 is provided with a slag removal port 19.
The flue gas pipe is connected with a heat exchanger 18, a flue gas separating chamber 32 is arranged at the bottom of the heat exchanger 18, and the flue gas separating chamber 32 is communicated with the flue gas pipe; the heat exchanger 18 is provided with a hot air chamber 35; a plurality of heat exchange tubes 33 vertically penetrate through the hot air cavity 35; the bottom end of the heat exchange pipe 33 is communicated with the smoke distributing chamber 32, the top end of the heat exchange pipe 33 is communicated with the smoke outlet 14, the smoke outlet 14 is connected with a smoke pipe for discharging smoke, and the smoke pipe can be selectively connected with a smoke purifying and discharging device 36; the lower part of the hot air cavity 35 is provided with an air inlet 16, and the upper part of the hot air cavity 35 is provided with a hot air outlet 15.
The furnace body 8 corresponding to the hearth 7 is provided with a burner connector 22, the burner connector 22 is convenient to connect with a burner, and natural gas or fuel oil can be used as fuel to burn to generate heat.
The furnace body 8 is also provided with an observation access hole 21, which is convenient for observing the working condition in the furnace body 8 and entering the maintenance.
The flue gas cooling water tank 37 is arranged on the flue gas pipe, the flue gas cooling water tank 37 is arranged between the smoke outlet 14 and the flue gas purification and discharge device 36, and the flue gas cooling water tank 37 is connected with a water inlet pipe 50 and a hot water outlet pipe 38. The flue gas cooling water tank 37 comprises a water tank shell 57 with a heat-insulating layer, the water tank shell 57 with the heat-insulating layer is wrapped outside the smoke pipe 58, the space between the water tank shell 57 with the heat-insulating layer and the smoke pipe 58 is a water cavity, a plurality of water passing pipes 59 penetrate through the smoke pipe 58 in the water cavity, the water inlet pipe 50 is arranged at the end, close to the smoke exhaust port 14, of the water cavity, and the hot water outlet pipe 38 is arranged at the end, far away from the smoke exhaust port 14, of the water cavity.
The water-cooled grate is composed of a plurality of transverse grate pipes 28 and longitudinal grate pipes 27, the transverse grate pipes 28 are arranged at the lower parts of the longitudinal grate pipes 27, two ends of the longitudinal grate pipes 27 are respectively communicated with a water-clamping layer 31 through water collecting pipes 26, and two ends of the transverse grate pipes 28 are respectively communicated with the water-clamping layer 31.
Example 5
The back-burning normal-pressure superheated steam furnace comprises a furnace base 1 and a furnace body 8, wherein the furnace body 8 is arranged on the furnace base 1; a hearth 7 is arranged in the furnace body 8, and water-containing layers 31 are arranged on the hearth walls on the two sides of the hearth 7; the lower part of the hearth 7 is provided with a water-cooling grate through a grate bracket 25; the water-cooled grate is communicated with the water-containing layer 31, and the water-containing layer 31 is communicated with the steam generating cavity 61 of the steam generator 9 through a communicating pipe 30; an ash discharge port 4 and a furnace door 6 are arranged on a furnace body 8 at the front part of the hearth 7; one side of the hearth 7 is provided with a secondary combustion chamber 3; the lower part of the secondary combustion chamber 3 is communicated with a hearth 7 through a fire hole 29, the hearth 7 is provided with a primary oxygen inlet 5, and the secondary combustion chamber 3 is provided with a secondary oxygen inlet 20; a steam generator 9 is arranged at the upper part of the hearth 7, and a pressure release valve 10 and a water replenishing port 23 are arranged on the steam generator 9; a partition plate 62 which divides the upper part and the lower part of the steam generator 9 into a steam overheating cavity 34 and a steam generating cavity 61 is transversely arranged in the steam generator 9; one end of the steam overheating cavity 34 is communicated with the steam generating cavity 61 through a steam passing port 64, and the top of the other end of the steam overheating cavity 34 is provided with a steam guide pipe 11; a three-way valve 12 for distributing and conveying steam is arranged on the steam conduit 11; a plurality of steam superheating pipes 63 transversely penetrate through the steam superheating cavity 34; a plurality of water heating pipes 24 transversely penetrate through the steam generating cavity 61; one ends of the steam superheater 63 and the water heating pipe 24 are both connected with the smoke collection bin 60, the smoke collection bin 60 is provided with a smoke pipe, and the other ends of the steam superheater 63 and the water heating pipe 24 are communicated with the secondary combustion chamber 3. The secondary combustion chamber 3 is provided with an ash cleaning port 2. The smoke collection bin 60 is provided with a slag removal port 19.
The furnace body 8 corresponding to the hearth 7 is provided with a burner connector 22, the burner connector 22 is convenient to connect with a burner, and natural gas or fuel oil can be used as fuel to burn to generate heat.
The furnace body 8 is also provided with an observation access hole 21, which is convenient for observing the working condition in the furnace body 8 and entering the maintenance.
The water-cooled grate is composed of a plurality of transverse grate pipes 28 and longitudinal grate pipes 27, the transverse grate pipes 28 are arranged at the lower parts of the longitudinal grate pipes 27, two ends of the longitudinal grate pipes 27 are respectively communicated with a water-clamping layer 31 through water collecting pipes 26, and two ends of the transverse grate pipes 28 are respectively communicated with the water-clamping layer 31.
Example 6
The back-burning normal-pressure superheated steam furnace comprises a furnace base 1 and a furnace body 8, wherein the furnace body 8 is arranged on the furnace base 1; a hearth 7 is arranged in the furnace body 8, and water-containing layers 31 are arranged on the hearth walls on the two sides of the hearth 7; the lower part of the hearth 7 is provided with a water-cooling grate through a grate bracket 25; the water-cooled grate is communicated with the water-containing layer 31, and the water-containing layer 31 is communicated with the steam generating cavity 61 of the steam generator 9 through a communicating pipe 30; an ash discharge port 4 and a furnace door 6 are arranged on a furnace body 8 at the front part of the hearth 7; one side of the hearth 7 is provided with a secondary combustion chamber 3; the lower part of the secondary combustion chamber 3 is communicated with a hearth 7 through a fire hole 29, the hearth 7 is provided with a primary oxygen inlet 5, and the secondary combustion chamber 3 is provided with a secondary oxygen inlet 20; a steam generator 9 is arranged at the upper part of the hearth 7, and a pressure release valve 10 and a water replenishing port 23 are arranged on the steam generator 9; a partition plate 62 which divides the upper part and the lower part of the steam generator 9 into a steam overheating cavity 34 and a steam generating cavity 61 is transversely arranged in the steam generator 9; one end of the steam overheating cavity 34 is communicated with the steam generating cavity 61 through a steam passing port 64, and the top of the other end of the steam overheating cavity 34 is provided with a steam guide pipe 11; a three-way valve 12 for distributing and conveying steam is arranged on the steam conduit 11; a plurality of steam superheating pipes 63 transversely penetrate through the steam superheating cavity 34; a plurality of water heating pipes 24 transversely penetrate through the steam generating cavity 61; one ends of the steam superheater 63 and the water heating pipe 24 are both connected with the smoke collection bin 60, the smoke collection bin 60 is provided with a smoke pipe, and the other ends of the steam superheater 63 and the water heating pipe 24 are communicated with the secondary combustion chamber 3. The secondary combustion chamber 3 is provided with an ash cleaning port 2. The smoke collection bin 60 is provided with a slag removal port 19.
The flue gas pipe is connected with a heat exchanger 18, a flue gas separating chamber 32 is arranged at the bottom of the heat exchanger 18, and the flue gas separating chamber 32 is communicated with the flue gas pipe; the heat exchanger 18 is provided with a hot air chamber 35; a plurality of heat exchange tubes 33 vertically penetrate through the hot air cavity 35; the bottom end of the heat exchange pipe 33 is communicated with the smoke distributing chamber 32, the top end of the heat exchange pipe 33 is communicated with the smoke outlet 14, and the smoke outlet 14 is connected with a smoke purifying and discharging device 36 through a smoke pipe; the lower part of the hot air cavity 35 is provided with an air inlet 16, and the upper part of the hot air cavity 35 is provided with a hot air outlet 15.
The furnace body 8 corresponding to the hearth 7 is provided with a burner connector 22, the burner connector 22 is convenient to connect with a burner, and natural gas or fuel oil can be used as fuel to burn to generate heat.
The furnace body 8 is also provided with an observation access hole 21, which is convenient for observing the working condition in the furnace body 8 and entering the maintenance.
The flue gas cooling water tank 37 is arranged on the flue gas pipe, the flue gas cooling water tank 37 is arranged between the smoke outlet 14 and the flue gas purification and discharge device 36, and the flue gas cooling water tank 37 is connected with a water inlet pipe 50 and a hot water outlet pipe 38. The flue gas cooling water tank 37 comprises a water tank shell 57 with a heat-insulating layer, the water tank shell 57 with the heat-insulating layer is wrapped outside the smoke pipe 58, the space between the water tank shell 57 with the heat-insulating layer and the smoke pipe 58 is a water cavity, a plurality of water passing pipes 59 penetrate through the smoke pipe 58 in the water cavity, the water inlet pipe 50 is arranged at the end, close to the smoke exhaust port 14, of the water cavity, and the hot water outlet pipe 38 is arranged at the end, far away from the smoke exhaust port 14, of the water cavity.
The water-cooled grate is composed of a plurality of transverse grate pipes 28 and longitudinal grate pipes 27, the transverse grate pipes 28 are arranged at the lower parts of the longitudinal grate pipes 27, two ends of the longitudinal grate pipes 27 are respectively communicated with a water-clamping layer 31 through water collecting pipes 26, and two ends of the transverse grate pipes 28 are respectively communicated with the water-clamping layer 31.
The working flow of the back-burning normal-pressure superheated steam furnace in the embodiment 2 is as follows: water is introduced into the steam generator 9, the water also enters the water-cooling grate and the water-clamping layer 31, biomass fuel, coal, fuel oil and/or natural gas are combusted in the hearth 7 to generate radiant heat, the water in the steam generator 9, the water-cooling grate and the water-clamping layer 31 is subjected to heat exchange, under the action of a flue gas induced draft fan, flue gas generated by combustion in the hearth 7 enters the secondary combustion chamber 3 to be combusted again, the water in the communicating pipe 30 is heated, the flue gas passes through the water heating pipe 24 in the steam generator 9 and is subjected to heat exchange with the water in the steam generator 9 continuously, the flue gas passes through the heat exchange pipes 32 of the flue gas passing bin 13, the smoke distribution chamber 31 and the heat exchange bin shell 17 in sequence, and is subjected to heat exchange with condensate water through the flue gas cooling water tank 37 and then is discharged by the flue gas purification and discharge; steam generated in the steam generator 9 is introduced into the steam superheating cavity 33 through the steam conduit 11 to continuously perform heat exchange with the flue gas in the heat exchange tube 32 to generate superheated steam, and the superheated steam is output from the steam outlet 16; the air entering from the air inlet 15 of the hot air cavity 35 exchanges heat with the flue gas in the heat exchange tube 32 to form hot air, and the hot air is discharged from the hot air outlet 14; flue gas cooling water tank 37 carries out the heat exchange with the flue gas heat and produces hot water, and the hot water that produces passes through the water pump and supplies water for steam generator, through replenishing hot water, reduces the moisturizing difference in temperature, ensures that steam lasts stable emergence, reduces the fluctuation of steam pressure.
The working flow of the back-burning type normal-pressure superheated steam furnace in the embodiment 4 is as follows: water is introduced into the steam generator 9, the water also enters the water-cooling grate and the water-clamping layer 31, biomass fuel, coal, fuel oil and/or natural gas are combusted in the hearth 7 to generate radiant heat, the water in the steam generator 9, the water-cooling grate and the water-clamping layer 31 is subjected to heat exchange, under the action of a flue gas induced draft fan, flue gas generated by combustion in the hearth 7 enters the secondary combustion chamber 3 to be combusted again, water in the communicating pipe 30 is heated, the flue gas passes through the water heating pipe 24 in the steam generating cavity 61 of the steam generator 9 and is subjected to heat exchange with the water in the steam generating cavity 61 continuously, the flue gas enters the smoke passing cabin 13 from the water heating pipe 24 and then enters the steam superheating pipe 63 of the steam superheating cavity 34 in the steam generator 9, the water in the steam generating cavity 61 is heated to form steam, and rises to the steam superheating cavity 34 through the steam passing port 64, the steam passes through the steam pipe 11 and is distributed and conveyed by the three-way valve 12; the flue gas is introduced into the smoke collection bin 60 from the steam superheater tube 63, enters the heat exchange tube 33 of the heat exchanger 18 from the smoke separation chamber 32 through a flue gas tube, exchanges heat with condensate water through the flue gas cooling water tank 37, and is discharged by the flue gas purification and discharge device 36; the air entering from the air inlet 16 of the hot air cavity 35 exchanges heat with the flue gas in the heat exchange tube 33 to form hot air, and the hot air is discharged from the hot air outlet 15; flue gas cooling water tank 37 carries out the heat exchange with the flue gas heat and produces hot water, and the hot water that produces passes through the water pump and supplies water for steam generator, through replenishing hot water, reduces the moisturizing difference in temperature, ensures that steam lasts stable emergence, reduces the fluctuation of steam pressure.
The working procedure of the back-fire type atmospheric superheated steam boiler in example 6 is as follows: water is introduced into the steam generator 9, the water also enters the water-cooling grate and the water-clamping layer 31, biomass fuel, coal, fuel oil and/or natural gas are combusted in the hearth 7 to generate radiant heat, the water in the steam generator 9, the water-cooling grate and the water-clamping layer 31 is subjected to heat exchange, flue gas generated by combustion in the hearth 7 enters the secondary combustion chamber 3 to be combusted again under the action of a flue gas induced draft fan, the water in the communicating pipe 30 is heated, the flue gas passes through the water heating pipe 24 in the steam generation chamber 61 of the steam generator 9 and the steam superheating pipe 63 of the steam superheating chamber 34 in the steam generator 9, the flue gas in the water heating pipe 24 is subjected to heat exchange with the water in the steam generation chamber 61, the water in the steam generation chamber 61 is heated to form steam, the steam rises to the steam superheating chamber 34 through the steam passing port 64, and the steam and the flue gas in the steam superheating pipe 63 are subjected to heat exchange to form superheated steam, the superheated steam is discharged from the steam conduit 11, and the steam is distributed and conveyed by the three-way valve 12; the flue gas in the water heating pipe 24 and the steam superheater 63 enters the smoke collection bin 60, then enters the heat exchange pipe 33 of the heat exchanger 18 from the smoke separation chamber 32 through the flue gas pipe, and is discharged by the flue gas purification and discharge device 36 after being subjected to heat exchange with condensed water through the flue gas cooling water tank 37; the air entering from the air inlet 16 of the hot air cavity 35 exchanges heat with the flue gas in the heat exchange tube 33 to form hot air, and the hot air is discharged from the hot air outlet 15; flue gas cooling water tank 37 carries out the heat exchange with the flue gas heat and produces hot water, and the hot water that produces passes through the water pump and supplies water for steam generator, through replenishing hot water, reduces the moisturizing difference in temperature, ensures that steam lasts stable emergence, reduces the fluctuation of steam pressure.
The above description is not intended to limit the present application, and the present application is not limited to the above examples, and those skilled in the art should understand that they can make various changes, modifications, additions or substitutions within the spirit and scope of the present application.

Claims (10)

1. The utility model provides a back-fire formula ordinary pressure superheated steam stove which characterized in that: comprises a furnace base (1) and a furnace body (8), wherein the furnace body (8) is arranged on the furnace base (1); a hearth (7) is arranged in the furnace body (8), and water-clamping layers (31) are arranged on the hearth walls on the two sides of the hearth (7); a steam generator (9) is arranged at the upper part of the hearth (7), and a pressure release valve (10) and a water replenishing port (23) are arranged on the steam generator (9); a plurality of water heating pipes (24) are transversely arranged in the steam generator (9) in a penetrating way; the lower part of the hearth (7) is provided with a water-cooling grate through a grate mounting frame (25); the water-cooled grate is communicated with a water-holding layer (31), and the water-holding layer (31) is communicated with the steam generator (9) through a communicating pipe (30); an ash discharge port (4) and a furnace door (6) are arranged on a furnace body (8) at the front part of the hearth (7); two sides of the hearth (7) are respectively provided with a secondary combustion chamber (3) and a smoke introducing bin (13); the lower part of the secondary combustion chamber (3) is communicated with a hearth (7) through a fire hole (29), the hearth (7) is provided with a primary oxygen inlet (5), and the secondary combustion chamber (3) is provided with a secondary oxygen inlet (20); the upper part of the secondary combustion chamber (3) is communicated with one end of a water heating pipe (24), and the other end of the water heating pipe (24) is communicated with the upper part of a smoke ventilation bin (13); a heat exchanger (18) is arranged on one side of the smoke passing bin (13); a smoke distribution chamber (32) is arranged at the bottom of the heat exchanger (18), and the smoke distribution chamber (32) is communicated with the lower part of the smoke ventilation bin (13); a plurality of heat exchange tubes (33) vertically penetrate through the heat exchanger (18); the bottom end of the heat exchange pipe (33) is communicated with the smoke distribution chamber (32), the top end of the heat exchange pipe (33) is communicated with a smoke outlet (14), and the smoke outlet (14) is connected with a smoke pipe for discharging smoke; a steam overheating cavity (34) is arranged in the heat exchanger (18), and the lower part of the steam overheating cavity (34) is communicated with the top of the steam generator (9) through a steam conduit (11); a three-way valve (12) for distributing and conveying steam is arranged on the steam conduit (11); the upper part of the steam overheating cavity (34) is provided with a steam outlet (17).
2. The back-fire atmospheric superheated steam furnace of claim 1, wherein: a hot air cavity (35) is also arranged in the heat exchanger (18); the hot air cavity (35) is arranged at the upper part of the steam overheating cavity (34), the lower part of the hot air cavity (35) is provided with an air inlet (16), and the upper part of the hot air cavity (35) is provided with a hot air outlet (15).
3. The back-fire atmospheric superheated steam furnace of claim 1, wherein: the smoke pipe is provided with a smoke cooling water tank (37) and a smoke purifying and discharging device (36), the smoke cooling water tank (37) is arranged between the smoke outlet (14) and the smoke purifying and discharging device (36), and the smoke cooling water tank (37) is connected with a water inlet pipe (50) and a hot water outlet pipe (38).
4. The utility model provides a back-fire formula ordinary pressure superheated steam stove which characterized in that: comprises a furnace base (1) and a furnace body (8), wherein the furnace body (8) is arranged on the furnace base (1); a hearth (7) is arranged in the furnace body (8), and water-clamping layers (31) are arranged on the hearth walls on the two sides of the hearth (7); a steam generator (9) is arranged at the upper part of the hearth (7), and a pressure release valve (10) and a water replenishing port (23) are arranged on the steam generator (9); a clapboard (62) which divides the upper part and the lower part of the steam generator (9) into a steam overheating cavity (34) and a steam generating cavity (61) is transversely arranged in the steam generator (9); one end of the steam overheating cavity (34) is communicated with the steam generating cavity (61) through a steam passing port (64), and the top of the other end of the steam overheating cavity (34) is provided with a steam guide pipe (11); a three-way valve (12) for distributing and conveying steam is arranged on the steam conduit (11); a plurality of steam superheating pipes (63) transversely penetrate through the steam superheating cavity (34); a plurality of water heating pipes (24) are transversely arranged in the steam generating cavity (61) in a penetrating way; the steam superheating pipe (63) and the water heating pipe (24) are communicated with a smoke passing bin (13) at the end close to the steam passing port (64); the end of the steam overheating pipe (63) far away from the steam passing port (64) is connected with a smoke collection bin (60), and the smoke collection bin (60) is provided with a smoke pipe; the lower part of the hearth (7) is provided with a water-cooling grate through a grate support (25); the water-cooled grate is communicated with the water-holding layer (31), and the water-holding layer (31) is communicated with a steam generating cavity (61) of the steam generator (9) through a communicating pipe (30); an ash discharge port (4) and a furnace door (6) are arranged on a furnace body (8) at the front part of the hearth (7); a secondary combustion chamber (3) is arranged on one side of the hearth (7); the lower part of the secondary combustion chamber (3) is communicated with a hearth (7) through a fire hole (29), the hearth (7) is provided with a primary oxygen inlet (5), and the secondary combustion chamber (3) is provided with a secondary oxygen inlet (20); the upper part of the secondary combustion chamber (3) is communicated with the end of the water heating pipe (24) far away from the steam passing port (64).
5. The utility model provides a back-fire formula ordinary pressure superheated steam stove which characterized in that: comprises a furnace base (1) and a furnace body (8), wherein the furnace body (8) is arranged on the furnace base (1); a hearth (7) is arranged in the furnace body (8), and water-clamping layers (31) are arranged on the hearth walls on the two sides of the hearth (7); the lower part of the hearth (7) is provided with a water-cooling grate through a grate support (25); the water-cooled grate is communicated with the water-holding layer (31), and the water-holding layer (31) is communicated with a steam generating cavity (61) of the steam generator (9) through a communicating pipe (30); an ash discharge port (4) and a furnace door (6) are arranged on a furnace body (8) at the front part of the hearth (7); a secondary combustion chamber (3) is arranged on one side of the hearth (7); the lower part of the secondary combustion chamber (3) is communicated with a hearth (7) through a fire hole (29), the hearth (7) is provided with a primary oxygen inlet (5), and the secondary combustion chamber (3) is provided with a secondary oxygen inlet (20); a steam generator (9) is arranged at the upper part of the hearth (7), and a pressure release valve (10) and a water replenishing port (23) are arranged on the steam generator (9); a clapboard (62) which divides the upper part and the lower part of the steam generator (9) into a steam overheating cavity (34) and a steam generating cavity (61) is transversely arranged in the steam generator (9); one end of the steam overheating cavity (34) is communicated with the steam generating cavity (61) through a steam passing port (64), and the top of the other end of the steam overheating cavity (34) is provided with a steam guide pipe (11); a three-way valve (12) for distributing and conveying steam is arranged on the steam conduit (11); a plurality of steam superheating pipes (63) transversely penetrate through the steam superheating cavity (34); a plurality of water heating pipes (24) are transversely arranged in the steam generating cavity (61) in a penetrating way; one ends of the steam superheater tubes (63) and the water heating tubes (24) are connected with a smoke collection bin (60), the smoke collection bin (60) is provided with smoke tubes, and the other ends of the steam superheater tubes (63) and the water heating tubes (24) are communicated with the secondary combustion chamber (3).
6. The back-fire atmospheric superheated steam furnace of claim 4 or 5, wherein: the flue gas pipe is connected with a heat exchanger (18), the bottom of the heat exchanger (18) is provided with a flue gas separating chamber (32), and the flue gas separating chamber (32) is communicated with the flue gas pipe; the heat exchanger (18) is provided with a hot air cavity (35); a plurality of heat exchange tubes (33) vertically penetrate through the hot air cavity (35); the bottom end of the heat exchange pipe (33) is communicated with the smoke distribution chamber (32), the top end of the heat exchange pipe (33) is communicated with a smoke outlet (14), and the smoke outlet (14) is connected with a smoke pipe for discharging smoke; an air inlet (16) is arranged at the lower part of the hot air cavity (35), and a hot air outlet (15) is arranged at the upper part of the hot air cavity (35).
7. The back-fire atmospheric superheated steam furnace of claim 6, wherein: the smoke pipe is provided with a smoke cooling water tank (37) and a smoke purifying and discharging device (36), the smoke cooling water tank (37) is arranged between the smoke outlet (14) and the smoke purifying and discharging device (36), and the smoke cooling water tank (37) is connected with a water inlet pipe (50) and a hot water outlet pipe (38).
8. The reverse-burning atmospheric superheated steam furnace as set forth in claim 1, 4 or 5, wherein: the furnace body (8) that furnace (7) correspond on be provided with combustor connector (22), the setting of combustor connector (22) is convenient for be connected with the combustor, can adopt natural gas or fuel as the fuel burning and produce the heat.
9. The reverse-burning atmospheric superheated steam furnace as set forth in claim 1, 4 or 5, wherein: the furnace body (8) is provided with an observation access hole (21).
10. The reverse-burning atmospheric superheated steam furnace as set forth in claim 1, 4 or 5, wherein: the water-cooled grate is composed of a plurality of transverse grate pipes (28) and longitudinal grate pipes (27), the transverse grate pipes (28) are arranged at the lower parts of the longitudinal grate pipes (27), two ends of the longitudinal grate pipes (27) are respectively communicated with the water-clamping layer (31) through water collecting pipes (26), and two ends of the transverse grate pipes (28) are respectively communicated with the water-clamping layer (31).
CN202010432425.5A 2020-05-20 2020-05-20 Back-burning type normal pressure overheat steam boiler Pending CN111449142A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113834048A (en) * 2021-09-24 2021-12-24 无锡威圣泰节能环保有限公司 Heat pipe type steam generator with high waste heat utilization rate and working method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102313270A (en) * 2011-09-05 2012-01-11 潘志明 Vertical type inner container-free double grate boiler
CN209415745U (en) * 2018-10-06 2019-09-20 青岛傲烽节能设备有限公司 A kind of anti-burning water-heating boiler
CN111174428A (en) * 2020-03-10 2020-05-19 广西格卡环保科技有限公司 Reverse burning type steam hot blast stove
CN212414617U (en) * 2020-05-20 2021-01-29 广西格卡环保科技有限公司 Back-burning type normal pressure overheat steam boiler

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102313270A (en) * 2011-09-05 2012-01-11 潘志明 Vertical type inner container-free double grate boiler
CN209415745U (en) * 2018-10-06 2019-09-20 青岛傲烽节能设备有限公司 A kind of anti-burning water-heating boiler
CN111174428A (en) * 2020-03-10 2020-05-19 广西格卡环保科技有限公司 Reverse burning type steam hot blast stove
CN212414617U (en) * 2020-05-20 2021-01-29 广西格卡环保科技有限公司 Back-burning type normal pressure overheat steam boiler

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113834048A (en) * 2021-09-24 2021-12-24 无锡威圣泰节能环保有限公司 Heat pipe type steam generator with high waste heat utilization rate and working method thereof
CN113834048B (en) * 2021-09-24 2023-09-19 无锡威圣泰节能环保有限公司 Heat pipe type steam generator with high waste heat utilization rate and working method thereof

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