CN111439434B - Automatic multilayer blank arranging and boxing machine for magnetic materials and implementation method thereof - Google Patents
Automatic multilayer blank arranging and boxing machine for magnetic materials and implementation method thereof Download PDFInfo
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- CN111439434B CN111439434B CN202010412810.3A CN202010412810A CN111439434B CN 111439434 B CN111439434 B CN 111439434B CN 202010412810 A CN202010412810 A CN 202010412810A CN 111439434 B CN111439434 B CN 111439434B
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000013072 incoming material Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims description 25
- 229910001220 stainless steel Inorganic materials 0.000 claims description 16
- 239000010935 stainless steel Substances 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 230000005389 magnetism Effects 0.000 claims 3
- 238000009434 installation Methods 0.000 description 10
- 238000001514 detection method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic multilayer blank arranging and boxing machine for magnetic materials, which comprises a frame, wherein a product box lifting mechanism is connected to the frame, an empty product box conveying line is connected to the frame above the corresponding product box lifting mechanism, a full product box conveying line is connected to the frame above the empty product box conveying line, a product arrangement mechanism is connected to the frame above the full product box conveying line, and a transplanting mechanism is connected to the frame above the product arrangement mechanism; the invention also discloses a realization method of the automatic multilayer magnetic material blank arranging and boxing machine, and the magnetic material automatic multilayer blank arranging and boxing machine performs boxing operation on magnetic products through the cooperation of the empty product box conveying line, the incoming material conveying line, the transplanting mechanism, the product arranging mechanism, the full product box conveying line and the product box lifting mechanism, has high automation degree and greatly improves the working efficiency of boxing magnetic products.
Description
Technical Field
The invention belongs to the technical field of magnetic material production and manufacturing, and particularly relates to an automatic multilayer blank arranging and boxing machine for magnetic materials and an implementation method thereof.
Background
The magnetic material is produced through the steps of pressing, sintering, grinding, sorting, storing and other steps. At present, products are manually put into fixed product boxes one by one, and then the next working procedure is carried out, so that the method is very labor-consuming. The product is easy to fall off during manual operation, and the palm sweat adheres to the product to cause the reject ratio of the next working procedure to be increased.
Disclosure of Invention
The invention aims to provide an automatic multilayer magnetic material blank arranging and boxing machine which aims to solve the problems in the background technology. The automatic multilayer magnetic material blank arranging and boxing machine provided by the invention has the characteristics of reducing the manual use amount, reducing the labor intensity of workers and reducing the reject ratio of products.
The invention further aims to provide an implementation method of the automatic multilayer magnetic material blank arranging and boxing machine.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an automatic multilayer blank boxing machine of magnetic material, which comprises a frame, be connected with product box lifting mechanism in the frame, the top that corresponds product box lifting mechanism in the frame is connected with empty product box transfer chain, be located the top of empty product box transfer chain in the frame and be connected with full product box transfer chain, be located the top of full product box transfer chain in the frame and connect product arrangement mechanism, be located the top of product arrangement mechanism in the frame and be connected with transplanting mechanism, the side of frame is connected with the incoming material transfer chain corresponding with transplanting mechanism, the both sides of frame are connected with respectively with empty product box transfer chain and full product box transfer chain corresponding refute the wiring, empty product box transfer chain, incoming material transfer chain, transplanting mechanism, product arrangement mechanism, full product box transfer chain and product box lifting mechanism all with controller signal connection.
In the invention, the product box lifting mechanism comprises a lifting mechanism mounting plate, a lifting air cylinder, a guide rod mounting plate and a guide rod, wherein the lifting mechanism mounting plate is mounted on the frame, an empty product box conveying line is mounted above the lifting mechanism mounting plate, the lifting air cylinder is connected below the lifting mechanism mounting plate, a product box supporting plate is arranged above the lifting mechanism mounting plate, the product box supporting plate is connected with the output end of the lifting air cylinder, the guide rods are respectively connected to four corners of the product box supporting plate, the guide rod is in sliding connection with the lifting mechanism mounting plate through a linear bearing, the guide rod mounting plate is connected below the four guide rods, and the lifting air cylinder is in signal connection with the controller.
In the invention, the full product box conveying line comprises a full product box conveying line slide block guide rail, a left belt line, a right belt cylinder, a left belt cylinder and a baffle plate, wherein the full product box conveying line slide block guide rail is provided with two full product box conveying line slide block guide rails, the guide rails of the two full product box conveying line slide block guide rails are arranged above a frame, the slide blocks of the two full product box conveying line slide block guide rails are respectively connected with the left belt line and the right belt line, one sides of the left belt line and the right belt line, which are opposite, are respectively connected with the baffle plate, the right belt cylinder and the left belt cylinder are respectively arranged on the frame, the output end of the right belt cylinder is connected with the right belt line, the output end of the left belt cylinder is connected with the left belt line, and the left belt line, the right belt cylinder and the left belt cylinder are respectively connected with a controller through signals.
In the invention, the product arrangement mechanism comprises a left positioning support bottom mechanism and a right positioning support bottom mechanism, the left positioning support bottom mechanism and the right positioning support bottom mechanism have the same structure, the left positioning support bottom mechanism comprises a mounting bottom plate, a support bottom mechanism and a positioning mechanism, wherein the mounting bottom plate is mounted on the frame, and the support bottom mechanism and the positioning mechanism are both mounted on the mounting bottom plate.
In the invention, the bottom supporting mechanism comprises two bottom supporting mechanism slide block guide rails, bottom supporting cylinders, product box detection sensors and a bottom supporting plate, wherein the two bottom supporting mechanism slide block guide rails are arranged on the mounting bottom plate, the bottom supporting plates are connected to the guide rails of the bottom supporting mechanism slide block guide rails, the bottom supporting cylinders are connected to the mounting bottom plate and are positioned below the bottom supporting plates, the output ends of the bottom supporting cylinders are connected with the bottom supporting plates, the product box detection sensors are connected to the upper parts of the bottom supporting plates, and the bottom supporting cylinders are connected with the controller through signals.
In the invention, the positioning mechanism comprises a positioning cylinder, a slide bar, a slide plate, a positioning plate and a positioning wheel, wherein the positioning cylinder is arranged above the mounting bottom plate, the output end of the positioning cylinder is connected with the slide plate, two sides of the slide plate are in sliding connection with the mounting bottom plate through the slide bar, the positioning plate is connected with the slide plate, the positioning wheel is connected with the positioning plate, and the positioning cylinder is in signal connection with the controller.
In the invention, the feeding conveyor line further comprises a feeding belt, a full material sensor, a feeding length limiting block, a material guiding plate and a limiting plate, wherein the feeding belt is arranged on the frame, the discharging end of the feeding belt is connected with the limiting plate, the two sides of the feeding belt are connected with the material guiding plate, one end, which is positioned on the feeding belt and is fed, of the feeding belt is connected with the full material sensor, the feeding belt is further provided with the feeding length limiting block, and the feeding belt and the full material sensor are respectively connected with the controller through signals.
The transplanting mechanism comprises an electric cylinder, a jig cylinder and a magnetic attraction mechanism, wherein the electric cylinder is arranged on a frame, a jig cylinder is connected to a sliding block of the electric cylinder, the output end of the jig cylinder is connected with the magnetic attraction mechanism, the magnetic attraction mechanism comprises a magnet cylinder mounting plate, a magnet cylinder, a stainless steel housing, a magnet and a magnet mounting plate, the magnet cylinder mounting plate is arranged at the output end of the jig cylinder, the magnet cylinder is connected to the lower part of the magnet cylinder mounting plate, the magnet mounting plate is connected to the output end of the magnet cylinder, two ends of the magnet mounting plate are in sliding connection with the magnet cylinder mounting plate through guide rods, a magnet is connected to the lower part of the magnet mounting plate, the stainless steel housing is sleeved outside the magnet, the stainless steel housing is fixed on the magnet cylinder mounting plate, and the electric cylinder, the jig cylinder and the magnet cylinder are respectively in signal connection with a controller.
In the invention, the realization method of the automatic multilayer magnetic material blank arranging and boxing machine comprises the following steps:
the initial positions of the right belt cylinder and the left belt cylinder are in an extension state, namely, the distance between the left belt line and the right belt line is larger than the width of the product box, and the feeding directions of the empty product box conveying line and the full product box conveying line are opposite;
secondly, the lifting cylinder drives the product box supporting plate to move upwards, so that empty product boxes on the empty product box conveying line are jacked to the position of the product arrangement mechanism;
thirdly, a bottom supporting cylinder on the left positioning bottom supporting mechanism and the right positioning bottom supporting mechanism acts to push out a bottom supporting plate on the left positioning bottom supporting mechanism and the right positioning bottom supporting mechanism to support the bottom of an empty product box, the product box lifting mechanism resets to wait for the next operation, and meanwhile, a positioning cylinder on the left positioning bottom supporting mechanism and the right positioning bottom supporting mechanism acts to push out a positioning plate on the left positioning bottom supporting mechanism and the right positioning bottom supporting mechanism and accurately positions the empty product box through a positioning wheel;
fourthly, products are conveyed backwards on the incoming material belt, the electric cylinder drives the magnetic attraction mechanism to move towards one side of the incoming material belt, after the magnetic attraction mechanism is in place, the jig cylinder and the magnet cylinder mounting plate extend out, the jig cylinder drives the magnetic attraction mechanism to move downwards to contact with the products on the incoming material belt, and the magnet cylinder drives the magnet mounting plate to move downwards to enable the magnet to contact with the stainless steel outer cover, so that the products on the incoming material belt are attracted through the magnet;
fifthly, resetting the jig cylinder and the electric cylinder, extending the jig cylinder downwards after the jig cylinder is in place, placing the product in the empty product box, resetting the magnet cylinder, increasing the distance between the magnet and the product, and placing the product in the empty product box, wherein the magnetic force between the magnet and the product is smaller than the gravity of the product;
and (six) after the product box is filled, the lifting cylinder drives the product box supporting plate to move upwards to support the bottom of the full product box, the product arrangement mechanism resets and waits for the movement again, the right belt cylinder and the left belt cylinder shrink to drive the left belt line and the right belt line to move inwards, meanwhile, the lifting cylinder descends to place the full product box on the full product box conveying line, the full product box conveying line conveys the full product box to the connection line, then the right belt cylinder and the left belt cylinder reset, and the movement is repeated.
In the implementation method of the automatic multilayer magnetic material blank arranging and boxing machine, the product box lifting mechanism comprises a lifting mechanism mounting plate, a lifting air cylinder, a guide rod mounting plate and a guide rod, wherein the lifting mechanism mounting plate is mounted on a frame, an empty product box conveying line is mounted above the lifting mechanism mounting plate, the lifting air cylinder is connected below the lifting mechanism mounting plate, a product box supporting plate is arranged above the lifting mechanism mounting plate, the product box supporting plate is connected with the output end of the lifting air cylinder, the guide rods are respectively connected to four corners of the product box supporting plate, the guide rod is in sliding connection with the lifting mechanism mounting plate through a linear bearing, the guide rod mounting plate is connected below the four guide rods, and the lifting air cylinder is in signal connection with a controller;
the full product box conveying line comprises two full product box conveying line slide block guide rails, a left belt line, a right belt cylinder, a left belt cylinder and a baffle, wherein the two full product box conveying line slide block guide rails are arranged in total, the guide rails of the two full product box conveying line slide block guide rails are arranged above a frame, the left belt line and the right belt line are respectively connected to the slide blocks of the two full product box conveying line slide block guide rails, one sides of the left belt line and the right belt line, which are opposite, are respectively connected with the baffle, the right belt cylinder and the left belt cylinder are respectively arranged on the frame, the output end of the right belt cylinder is connected with the right belt line, the output end of the left belt cylinder is connected with the left belt line, and the left belt line, the right belt cylinder and the left belt cylinder are respectively connected with a controller through signals;
the product arrangement mechanism comprises a left positioning bottom supporting mechanism and a right positioning bottom supporting mechanism, the left positioning bottom supporting mechanism and the right positioning bottom supporting mechanism have the same structure, the left positioning bottom supporting mechanism comprises a mounting bottom plate, a bottom supporting mechanism and a positioning mechanism, wherein the mounting bottom plate is mounted on the frame, and the bottom supporting mechanism and the positioning mechanism are both mounted on the mounting bottom plate;
the bottom supporting mechanism comprises two bottom supporting mechanism slide block guide rails, bottom supporting cylinders, product box detection sensors and bottom supporting plates, wherein the two bottom supporting mechanism slide block guide rails are arranged in total, the slide blocks of the bottom supporting mechanism slide block guide rails are arranged on the mounting bottom plate, the bottom supporting plates are connected to the guide rails of the bottom supporting mechanism slide block guide rails, the bottom supporting cylinders are connected to the mounting bottom plate, the bottom supporting cylinders are positioned below the bottom supporting plates, the output ends of the bottom supporting cylinders are connected with the bottom supporting plates, the product box detection sensors are connected to the upper parts of the bottom supporting plates, and the bottom supporting cylinders are in signal connection with the controller;
the positioning mechanism comprises a positioning cylinder, a slide bar, a slide plate, a positioning plate and a positioning wheel, wherein the positioning cylinder is arranged above the mounting bottom plate, the output end of the positioning cylinder is connected with the slide plate, two sides of the slide plate are in sliding connection with the mounting bottom plate through the slide bar, the positioning plate is connected with the positioning plate, the positioning wheel is connected on the positioning plate, and the positioning cylinder is in signal connection with the controller;
the feeding conveyor line comprises a feeding belt, a full material sensor, a feeding length limiting block, a material guide plate and a limiting plate, wherein the feeding belt is arranged on the frame, the discharging end of the feeding belt is connected with the limiting plate, the two sides of the feeding belt are connected with the material guide plate, one end, which is positioned on the feeding belt and is fed, of the feeding belt is connected with the full material sensor, the feeding belt is also provided with the feeding length limiting block, and the feeding belt and the full material sensor are respectively connected with a controller through signals;
the transplanting mechanism comprises an electric cylinder, a jig cylinder and a magnetic attraction mechanism, wherein the electric cylinder is installed on a frame, the jig cylinder is connected to a sliding block of the electric cylinder, the magnetic attraction mechanism is connected to an output end of the jig cylinder and comprises a magnet cylinder mounting plate, a magnet cylinder, a stainless steel outer cover, a magnet and a magnet mounting plate, the magnet cylinder mounting plate is installed on an output end of the jig cylinder, the magnet cylinder is connected to a lower portion of the magnet cylinder mounting plate, the magnet mounting plate is connected to an output end of the magnet cylinder, two ends of the magnet mounting plate are in sliding connection with the magnet cylinder mounting plate through guide rods, a magnet is connected to a lower portion of the magnet mounting plate, the stainless steel outer cover is sleeved outside the magnet, the stainless steel outer cover is fixed to the magnet cylinder mounting plate, and the electric cylinder, the jig cylinder and the magnet cylinder are respectively in signal connection with a controller.
Compared with the prior art, the invention has the beneficial effects that:
1. the magnetic product boxing operation is carried out by matching the empty product box conveying line, the feeding conveying line, the transplanting mechanism, the product arranging mechanism, the full product box conveying line and the product box lifting mechanism, so that the automation degree is high, and the working efficiency of magnetic product boxing is greatly improved;
2. the invention avoids manual operation, reduces the reject ratio of products, reduces the use amount of manpower and reduces the labor intensity of workers;
3. the invention can be used singly or two or more machines in parallel and simultaneously, and can be directly connected with the next working procedure, thereby greatly improving the working efficiency;
4. the positioning mechanism is arranged, and the positioning cylinder drives the positioning plate to act, so that the product box can be accurately positioned through the positioning wheel;
5. according to the invention, the left belt line and the right belt line are driven to move by the right belt cylinder and the left belt cylinder, and the distance between the left belt line and the right belt line is adjusted, so that empty product boxes can be conveyed from an empty product box conveying line to a product arranging mechanism through a full product box conveying line.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic elevational view of the structure of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of the empty product cartridge conveyor and the product cartridge lifting mechanism of the present invention;
FIG. 4 is a schematic view of the product cassette lifting mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the full product cartridge conveyor line of the present invention;
FIG. 6 is a schematic view of the product alignment mechanism of the present invention;
FIG. 7 is a schematic view of a left positioning and bottom supporting mechanism according to the present invention;
FIG. 8 is a schematic view of the incoming material conveyor line of the present invention;
FIG. 9 is a schematic view of a transplanting mechanism according to the present invention;
FIG. 10 is a schematic view of the magnetic attraction mechanism of the present invention;
in the figure: 1. a frame; 2. empty product box conveyor lines; 21. an in-place sensor; 3. a material supply line; 31. a material feeding belt; 32. a full charge sensor; 33. a material taking length limiting block; 34. a material guide plate; 35. a limiting plate; 4. a transplanting mechanism; 41. an electric cylinder; 42. a jig cylinder; 43. a magnetic attraction mechanism; 431. a magnet cylinder mounting plate; 432. a magnet cylinder; 433. a stainless steel housing; 434. a magnet; 435. a magnet mounting plate; 436. a guide rod; 5. a product arrangement mechanism; 51. a left positioning bottom supporting mechanism; 511. a mounting base plate; 52. a right positioning bottom supporting mechanism; 6. full product box conveyor line; 61. full product box conveyor line slider rail; 62. a left belt line; 63. a right belt line; 64. a right belt cylinder; 65. a left belt cylinder; 66. a baffle; 7. connecting wires; 8. a product box lifting mechanism; 81. a lifting mechanism mounting plate; 82. lifting a cylinder; 83. a guide rod mounting plate; 84. a guide rod; 85. a product box pallet; 9. a bottom supporting mechanism; 91. a slide block guide rail of the bottom supporting mechanism; 92. a bottom supporting cylinder; 93. a product cartridge detection sensor; 94. a bottom supporting plate; 10. a positioning mechanism; 101. positioning a cylinder; 102. a slide bar; 103. a slide plate; 104. a positioning plate; 105. and positioning wheels.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-10, the present invention provides the following technical solutions: the utility model provides an automatic multilayer blank boxing machine of magnetic material, which comprises a frame 1, be connected with product box lifting mechanism 8 on the frame 1, the top that corresponds product box lifting mechanism 8 on the frame 1 is connected with empty product box transfer chain 2, be located the top of empty product box transfer chain 2 on the frame 1 and be connected with full product box transfer chain 6, the top that is located full product box transfer chain 6 on the frame 1 is connected with product arrangement mechanism 5, be located the top of product arrangement mechanism 5 on the frame 1 is connected with transplanting mechanism 4, the side of frame 1 is connected with the incoming material transfer chain 3 corresponding with transplanting mechanism 4, the both sides of frame 1 are connected with respectively with empty product box transfer chain 2 and full product box transfer chain 6 corresponding refute wiring 7, empty product box transfer chain 2, incoming material transfer chain 3, transplanting mechanism 4, product arrangement mechanism 5, full product box transfer chain 6 and product box lifting mechanism 8 all with controller signal connection.
Further, the product box lifting mechanism 8 comprises a lifting mechanism mounting plate 81, a lifting air cylinder 82, a guide rod mounting plate 83 and a guide rod 84, wherein the lifting mechanism mounting plate 81 is mounted on the frame 1, an empty product box conveying line 2 is mounted above the lifting mechanism mounting plate 81, the lifting air cylinder 82 is connected below the lifting mechanism mounting plate 81, a product box supporting plate 85 is arranged above the lifting mechanism mounting plate 81, the product box supporting plate 85 is connected with the output end of the lifting air cylinder 82, the four corners of the product box supporting plate 85 are respectively connected with the guide rods 84, the guide rods 84 are in sliding connection with the lifting mechanism mounting plate 81 through linear bearings, the guide rod mounting plate 83 is connected below the four guide rods 84, and the lifting air cylinder 82 is in signal connection with the controller.
By adopting the above technical scheme, empty product boxes are lifted from the empty product box conveying line 2 to the product arranging mechanism 5 by the product box lifting mechanism 8, and full product boxes are conveyed from the product arranging mechanism 5 to the full product box conveying line 6.
Further, the full product box conveying line 6 includes a full product box conveying line slider guide rail 61, a left belt line 62, a right belt line 63, a right belt cylinder 64, a left belt cylinder 65 and a baffle 66, wherein the full product box conveying line slider guide rail 61 is provided with two full product box conveying line slider guide rails, the guide rails of the two full product box conveying line slider guide rails 61 are installed above the frame 1, the left belt line 62 and the right belt line 63 are respectively connected to the sliders of the two full product box conveying line slider guide rails 61, one sides of the left belt line 62 and the right belt line 63 opposite to each other are respectively connected with the baffle 66, the right belt cylinder 64 and the left belt cylinder 65 are respectively installed on the frame 1, the output end of the right belt cylinder 64 is connected with the right belt line 63, the output end of the left belt cylinder 65 is connected with the left belt line 62, the left belt line 63, the right belt cylinder 64 and the left belt cylinder 65 are respectively connected with the controller through signals.
Through adopting above-mentioned technical scheme, right belt cylinder 64 and left belt cylinder 65 drive left belt line 62 and right belt line 63 and remove, adjust the interval between left belt line 62 and the right belt line 63 to make empty product box can transport from empty product box transfer chain 2 through full product box transfer chain 6 toward product arrangement mechanism 5.
Further, the product arranging mechanism 5 includes a left positioning supporting mechanism 51 and a right positioning supporting mechanism 52, the left positioning supporting mechanism 51 and the right positioning supporting mechanism 52 are identical in structure, the left positioning supporting mechanism 51 includes a mounting base plate 511, a supporting base mechanism 9 and a positioning mechanism 10, wherein the mounting base plate 511 is mounted on the frame 1, the supporting base mechanism 9 and the positioning mechanism 10 are both mounted on the mounting base plate 511, the supporting base mechanism 9 includes a supporting base mechanism slider guide rail 91, a supporting base cylinder 92, a product box detection sensor 93 and a supporting base plate 94, wherein the supporting base mechanism slider guide rail 91 is provided with two in total, the sliders of the supporting base mechanism slider guide rail 91 are mounted on the mounting base plate 511, the supporting base plate 94 is connected to the guide rail of the supporting base mechanism slider guide rail 91, the supporting base cylinder 92 is connected to the mounting base plate 94 at the lower portion of the mounting base plate 511, the product box detection sensor 93 is connected to the upper portion of the supporting base plate 94, and the supporting base cylinder 92 is in signal connection with the controller.
By adopting the technical scheme, the bottom supporting plate 94 is driven to act through the bottom supporting cylinder 92, so that the product box can be supported.
Further, the incoming material conveying line 3 comprises an incoming material belt 31, a full material sensor 32, a material taking length limiting block 33, a material guiding plate 34 and a limiting plate 35, wherein the incoming material belt 31 is installed on the frame 1, the discharging end of the incoming material belt 31 is connected with the limiting plate 35, the two sides of the incoming material belt 31 are connected with the material guiding plate 34, one end, located in feeding, of the incoming material belt 31 is connected with the full material sensor 32, the material taking length limiting block 33 is further arranged on the incoming material belt 31, and the incoming material belt 31 and the full material sensor 32 are respectively connected with a controller through signals.
Through adopting above-mentioned technical scheme, lead the product through stock guide 34, limit the product through limiting plate 35, through adjusting the position of getting material length stopper 33, the adjustable transplanting mechanism 4 once absorbs the volume.
Further, the transplanting mechanism 4 comprises an electric cylinder 41, a jig air cylinder 42 and a magnetic attraction mechanism 43, wherein the electric cylinder 41 is installed on the frame 1, the jig air cylinder 42 is connected to a sliding block of the electric cylinder 41, the magnetic attraction mechanism 43 is connected to an output end of the jig air cylinder 42, the magnetic attraction mechanism 43 comprises a magnet air cylinder installation plate 431, a magnet air cylinder 432, a stainless steel housing 433, a magnet 434 and a magnet installation plate 435, the magnet air cylinder installation plate 431 is installed on the output end of the jig air cylinder 42, the magnet air cylinder 432 is connected to a lower portion of the magnet air cylinder installation plate 431, the magnet installation plate 435 is connected to an output end of the magnet air cylinder 432, two ends of the magnet installation plate 435 are in sliding connection with the magnet air cylinder installation plate 431 through guide rods 436, a stainless steel housing 433 is sleeved outside the magnet 434, the stainless steel housing 433 is fixed to the magnet air cylinder installation plate 431, and the electric cylinder 41, the jig air cylinder 42 and the magnet air cylinder 432 are respectively connected with a controller through signals.
By adopting the technical scheme, the transplanting mechanism 4 moves the products on the incoming material conveying line 3 into the product box for arrangement.
Example 2
This embodiment differs from embodiment 1 in that: further, the positioning mechanism 10 comprises a positioning cylinder 101, a sliding rod 102, a sliding plate 103, a positioning plate 104 and a positioning wheel 105, wherein the positioning cylinder 101 is installed above the installation base plate 511, the sliding plate 103 is connected to the output end of the positioning cylinder 101, two sides of the sliding plate 103 are in sliding connection with the installation base plate 511 through the sliding rod 102, the positioning plate 104 is connected to the sliding plate 103, the positioning wheel 105 is connected to the positioning plate 104, and the positioning cylinder 101 is in signal connection with the controller.
Through adopting above-mentioned technical scheme, drive locating plate 104 action through location cylinder 101 to can carry out accurate location to the product box through locating wheel 105.
Example 3
This embodiment differs from embodiment 1 in that: the two sides of the empty product box conveying line 2 and the full product box conveying line 6 are respectively provided with an in-place sensor 21, the in-place sensor 21 is arranged on the frame 1, and the in-place sensor 21 is in signal connection with the controller.
By adopting the above technical scheme, whether the empty product box or the full product box is in place or not is detected by the in-place sensor 21.
The model number of the hollow product box conveying line 2 is KQQ-B300-L1200-25-TA 220-SCM-50-D-T, and the hollow product box conveying line is sold by Yi He Dai manufacturers; the model number of the in-place sensor 21 is ZKJ01, which is sold by Yichengda manufacturer; the model of the feeding belt 31 is KPK51-B70-L1000-25-SA200-INV-5-A-T, and is sold by Yihe manufacturers; the full sensor 32 is model number ZJH10-2, sold by yihe da manufacturer; the model number of the electric cylinder 41 is TL100-S1000-BD, and the electric cylinder is sold by Tayloy Automation technology Co., ltd; the model of the jig air cylinder 42 is MGPS50-80-M9BWV, and is sold by SMC manufacturers; the magnet cylinder 432 is of the model WGU02-12-30-2, sold by Yihe manufacturer; the left belt line 62 is KPI01-B100-L960-SA200-INV-50-A-T, sold by Yihe Dai manufacturer; the right belt line 63 is KPI01-B100-L960-SA200-INV-50-A-T, sold by Yihe Dai manufacturer; the right belt cylinder 64 is of the type CDM3L20-200-M9P, sold by the SMC manufacturer; the model of the left belt cylinder 65 is CDM3L20-200-M9P, sold by SMC manufacturer; the lifting cylinder 82 is MDBF80-700-M9P and sold by SMC manufacturers; the model of the backing cylinder 92 is CDM3L20-150-M9P, sold by SMC manufacturer; the model of the product box detection sensor 93 is ZJH10-2, sold by Yi He Dai manufacturer; the model of the positioning cylinder 101 is WGN51-25-50-Y-2, and is sold by Yi He Dai manufacturer; the controller is FX3U-128MR-ES-A, sold by Mitsubishi manufacturer.
Further, the method for realizing the automatic multilayer magnetic material blank arranging and boxing machine comprises the following steps of:
the initial positions of the right belt cylinder 64 and the left belt cylinder 65 are in an extension state, namely, the distance between the left belt line 62 and the right belt line 63 is larger than the width of the product box, and the feeding direction of the empty product box conveying line 2 is opposite to that of the full product box conveying line 6;
secondly, the lifting cylinder 82 drives the product box supporting plate 85 to move upwards, so that empty product boxes on the empty product box conveying line 2 are propped up to the position of the product arrangement mechanism 5;
thirdly, the bottom supporting cylinders 92 on the left positioning bottom supporting mechanism 51 and the right positioning bottom supporting mechanism 52 act, the bottom supporting plates 94 on the left positioning bottom supporting mechanism 51 and the right positioning bottom supporting mechanism 52 are pushed out, the bottom of an empty product box is supported, the product box lifting mechanism 8 is reset to wait for the next operation, meanwhile, the positioning cylinders 101 on the left positioning bottom supporting mechanism 51 and the right positioning bottom supporting mechanism 52 act, the positioning plates 104 on the left positioning bottom supporting mechanism 51 and the right positioning bottom supporting mechanism 52 are pushed out, and the accurate positioning of the empty product box is carried out through the positioning wheels 105;
fourthly, products are conveyed backwards on the incoming material belt 31, the electric cylinder 41 drives the magnetic attraction mechanism 43 to move towards one side of the incoming material belt 31, after the magnetic attraction mechanism 43 is in place, the jig cylinder 42 and the magnet cylinder mounting plate 431 extend out, the jig cylinder 42 drives the magnetic attraction mechanism 43 to move downwards to contact with the products on the incoming material belt 31, the magnet cylinder 432 drives the magnet mounting plate 435 to move downwards to enable the magnet 434 to contact with the stainless steel housing 433, and the products on the incoming material belt 31 are attracted through the magnet 434;
(V), resetting the jig air cylinder 42 and the electric cylinder 41, extending the jig air cylinder 42 downwards to place the product in the empty product box, resetting the magnet air cylinder 432, increasing the distance between the magnet 434 and the product, and enabling the magnetic force between the magnet 434 and the product to be smaller than the gravity of the product, so that the product is placed in the empty product box;
and (six), after the product box is filled, the lifting cylinder 82 drives the product box supporting plate 85 to move upwards, the bottom of the full product box is supported, the product arrangement mechanism 5 resets and waits for the action again, the right belt cylinder 64 and the left belt cylinder 65 shrink to drive the left belt line 62 and the right belt line 63 to move inwards, meanwhile, the lifting cylinder 82 descends to place the full product box on the full product box conveying line 6, the full product box conveying line 6 conveys the full product box to the connection line 7, then the right belt cylinder 64 and the left belt cylinder 65 reset, and the actions are repeated.
In summary, the magnetic product boxing operation is carried out by matching the empty product box conveying line, the incoming material conveying line, the transplanting mechanism, the product arrangement mechanism, the full product box conveying line and the product box lifting mechanism, so that the automation degree is high, and the working efficiency of boxing the magnetic product is greatly improved; the invention avoids manual operation, reduces the reject ratio of products, reduces the use amount of manpower and reduces the labor intensity of workers; the invention can be used singly or two or more machines in parallel and simultaneously, and can be directly connected with the next working procedure, thereby greatly improving the working efficiency; the positioning mechanism is arranged, and the positioning cylinder drives the positioning plate to act, so that the product box can be accurately positioned through the positioning wheel; according to the invention, the left belt line and the right belt line are driven to move by the right belt cylinder and the left belt cylinder, and the distance between the left belt line and the right belt line is adjusted, so that empty product boxes can be conveyed from an empty product box conveying line to a product arranging mechanism through a full product box conveying line.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an automatic multilayer row base cartoning machine of magnetic material, includes frame (1), its characterized in that: the automatic transplanting machine comprises a frame (1), a product box lifting mechanism (8) is connected to the frame (1), an empty product box conveying line (2) is connected to the frame (1) above the corresponding product box lifting mechanism (8), a full product box conveying line (6) is connected to the frame (1) above the empty product box conveying line (2), a product arranging mechanism (5) is connected to the frame (1) above the full product box conveying line (6), a transplanting mechanism (4) is connected to the frame (1) above the product arranging mechanism (5), an incoming material conveying line (3) corresponding to the transplanting mechanism (4) is connected to the side edge of the frame (1), connection lines (7) corresponding to the empty product box conveying line (2) and the full product box conveying line (6) are connected to the two sides of the frame (1), and the empty product box conveying line (2), the incoming material conveying line (3), the transplanting mechanism (4), the product arranging mechanism (5), the full product box conveying line (6) and the product box lifting mechanism (8) are all in signal connection with a controller;
the full product box conveying line (6) comprises a full product box conveying line sliding block guide rail (61), a left belt line (62), a right belt line (63), a right belt cylinder (64), a left belt cylinder (65) and a baffle plate (66), wherein the full product box conveying line sliding block guide rail (61) is provided with two full product box conveying line sliding block guide rails, the guide rails of the two full product box conveying line sliding block guide rails (61) are arranged above a frame (1), the sliding blocks of the two full product box conveying line sliding block guide rails (61) are respectively connected with a left belt line (62) and a right belt line (63), one sides of the left belt line (62) and the right belt line (63) opposite to each other are respectively connected with the baffle plate (66), the output end of the right belt cylinder (64) is connected with the right belt line (63), and the output end of the left belt cylinder (65) is connected with the left belt line (62), the right belt line (63), the right belt cylinder (64) and the left belt cylinder (65) are respectively connected with a controller through signals;
the product arranging mechanism (5) comprises a left positioning support bottom mechanism (51) and a right positioning support bottom mechanism (52), the left positioning support bottom mechanism (51) and the right positioning support bottom mechanism (52) are identical in structure, the left positioning support bottom mechanism (51) comprises a mounting base plate (511), a support bottom mechanism (9) and a positioning mechanism (10), the mounting base plate (511) is mounted on the frame (1), and the support bottom mechanism (9) and the positioning mechanism (10) are mounted on the mounting base plate (511).
2. An automatic multilayer magnetic material blank arranging and boxing machine as in claim 1, wherein: product box lifting mechanism (8) are including lifting mechanism mounting panel (81), lifting cylinder (82), guide arm mounting panel (83) and guide arm (84), wherein, lifting mechanism mounting panel (81) are installed on frame (1), empty product box transfer chain (2) are installed in the top of lifting mechanism mounting panel (81), the below of lifting mechanism mounting panel (81) is connected with lifting cylinder (82), the top of lifting mechanism mounting panel (81) is equipped with product box layer board (85), product box layer board (85) are connected with the output of lifting cylinder (82), be connected with guide arm (84) respectively on four angles of product box layer board (85), guide arm (84) are connected with guide arm mounting panel (83) through linear bearing sliding connection with lifting mechanism mounting panel (81), the below of four guide arms (84), lifting cylinder (82) and controller signal connection.
3. An automatic multilayer magnetic material blank arranging and boxing machine as in claim 1, wherein: the support end mechanism (9) is including holding in the palm end mechanism slider guide rail (91), hold in the palm end cylinder (92), product box detects sensor (93) and support bottom plate (94), wherein, hold in the palm end mechanism slider guide rail (91) and be equipped with two altogether, the slider of holding in the palm end mechanism slider guide rail (91) is installed on mounting plate (511), be connected with on the guide rail of holding in the palm end mechanism slider guide rail (91) and hold in the palm bottom plate (94), be located the below of holding in the palm bottom plate (94) on mounting plate (511) and be connected with support end cylinder (92), the output and the support bottom plate (94) of holding in the palm bottom plate (94) are connected with product box and detect sensor (93), hold in the palm end cylinder (92) and controller signal connection.
4. An automatic multilayer magnetic material blank arranging and boxing machine as in claim 3, wherein: positioning mechanism (10) are including location cylinder (101), slide bar (102), slide (103), locating plate (104) and locating wheel (105), wherein, the top at mounting plate (511) is installed in location cylinder (101), be connected with slide (103) on the output of location cylinder (101), slide bar (102) and mounting plate (511) sliding connection are passed through to the both sides of slide (103), be connected with locating plate (104) on slide (103), be connected with locating wheel (105) on locating plate (104), location cylinder (101) and controller signal connection.
5. An automatic multilayer magnetic material blank arranging and boxing machine as in claim 1, wherein: the feeding conveying line (3) comprises a feeding belt (31), a full material sensor (32), a feeding length limiting block (33), a guide plate (34) and a limiting plate (35), wherein the feeding belt (31) is arranged on the frame (1), the discharging end of the feeding belt (31) is connected with the limiting plate (35), the two sides of the feeding belt (31) are connected with the guide plate (34), one end, located in feeding, of the feeding belt (31) is connected with the full material sensor (32), the feeding belt (31) is further provided with the feeding length limiting block (33), and the feeding belt (31) and the full material sensor (32) are connected with a controller through signals respectively.
6. An automatic multilayer magnetic material blank arranging and boxing machine as in claim 1, wherein: transplanting mechanism (4) including electric jar (41), tool cylinder (42) and magnetism inhale mechanism (43), wherein, electric jar (41) are installed on frame (1), be connected with tool cylinder (42) on the slider of electric jar (41), the output of tool cylinder (42) is connected with magnetism and inhale mechanism (43), magnetism inhale mechanism (43) are including magnet cylinder mounting panel (431), magnet cylinder (432), stainless steel dustcoat (433), magnet (434) and magnet mounting panel (435), wherein, magnet cylinder mounting panel (431) are installed on the output of tool cylinder (42), the below of magnet cylinder mounting panel (431) is connected with magnet cylinder (432), be connected with magnet mounting panel (435) on the output of magnet cylinder (432), both ends of magnet mounting panel (435) are connected with magnet cylinder mounting panel (431) sliding connection through guide bar (436), the outside cover of magnet (434) is equipped with stainless steel dustcoat (433), stainless steel dustcoat (433) are fixed on magnet mounting panel (431), electric jar (41) and controller signal connection respectively.
7. The method for realizing the automatic multilayer blank arranging and boxing machine for magnetic materials according to any one of claims 1 to 6, comprising the following steps:
the initial positions of the right belt cylinder (64) and the left belt cylinder (65) are in an extension state, namely, the distance between the left belt line (62) and the right belt line (63) is larger than the width of the product box, and the feeding direction of the empty product box conveying line (2) is opposite to that of the full product box conveying line (6);
secondly, the lifting cylinder (82) drives the product box supporting plate (85) to move upwards, so that empty product boxes on the empty product box conveying line (2) are propped up to the position of the product arrangement mechanism (5);
thirdly, a bottom supporting cylinder (92) on the left positioning bottom supporting mechanism (51) and the right positioning bottom supporting mechanism (52) acts to push out a bottom supporting plate (94) on the left positioning bottom supporting mechanism (51) and the right positioning bottom supporting mechanism (52) to support the bottom of an empty product box, a product box lifting mechanism (8) resets to wait for the next operation, and meanwhile, a positioning cylinder (101) on the left positioning bottom supporting mechanism (51) and the right positioning bottom supporting mechanism (52) acts to push out a positioning plate (104) on the left positioning bottom supporting mechanism (51) and the right positioning bottom supporting mechanism (52) and accurately position the empty product box through a positioning wheel (105);
fourthly, products are conveyed backwards on the feeding belt (31), the electric cylinder (41) drives the magnetic attraction mechanism (43) to move towards one side of the feeding belt (31), after the magnetic attraction mechanism (43) is in place, the jig cylinder (42) and the magnet cylinder mounting plate (431) are extended, the jig cylinder (42) drives the magnetic attraction mechanism (43) to move downwards to contact with the products on the feeding belt (31), and the magnet cylinder (432) drives the magnet mounting plate (435) to move downwards to enable the magnet (434) to contact with the stainless steel housing (433), and the products on the feeding belt (31) are attracted through the magnet (434);
fifthly, resetting the jig air cylinder (42) and the electric cylinder (41), and after the jig air cylinder (42) is in place, extending downwards to place the product in the empty product box, resetting the magnet air cylinder (432), wherein the distance between the magnet (434) and the product is increased, and the magnetic force between the magnet (434) and the product is smaller than the gravity of the product, so that the product is placed in the empty product box;
and (six) after the product box is filled, the lifting cylinder (82) drives the product box supporting plate (85) to move upwards, the bottom of the full product box is supported, the product arrangement mechanism (5) is reset and waits for the movement again, the right belt cylinder (64) and the left belt cylinder (65) shrink to drive the left belt line (62) and the right belt line (63) to move inwards, meanwhile, the lifting cylinder (82) descends, the full product box is placed on the full product box conveying line (6), the full product box conveying line (6) conveys the full product box to the connection line (7), and then the right belt cylinder (64) and the left belt cylinder (65) are reset, and the above-mentioned movements are repeated.
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