CN111424143A - Quenching lifting device - Google Patents
Quenching lifting device Download PDFInfo
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- CN111424143A CN111424143A CN202010454156.2A CN202010454156A CN111424143A CN 111424143 A CN111424143 A CN 111424143A CN 202010454156 A CN202010454156 A CN 202010454156A CN 111424143 A CN111424143 A CN 111424143A
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- 238000010791 quenching Methods 0.000 title claims abstract description 44
- 230000000171 quenching effect Effects 0.000 title claims abstract description 38
- 241000220317 Rosa Species 0.000 claims description 12
- 230000000087 stabilizing effect Effects 0.000 claims description 11
- 238000009423 ventilation Methods 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 12
- 239000010959 steel Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000001914 filtration Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 229910000734 martensite Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005307 ferromagnetism Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a quenching lifting device, which comprises a working box, wherein the top of the working box is fixedly connected with an adjusting motor box, the top of the inner wall of the adjusting motor box is fixedly connected with an adjusting motor through a motor base, the bottom end of an output shaft of the adjusting motor is fixedly connected with a threaded rod through a coupler, the bottom end of the threaded rod sequentially penetrates through the adjusting motor box and the working box and extends to the bottom of the inner wall of the working box, and a threaded block is connected to the surface of the threaded rod in a threaded manner. This quenching elevating gear for the device can drive the contact plate through the screw thread piece that moves up and report to the police to the position that moves up, thereby in time reminds the staff on the ground soon, must in time reduce the hoisting speed, has avoided the screw thread piece because too fast lifting speed and all the other structure clashes into of self, thereby effectual protection screw thread piece and relevant structure have improved reliability and security when the device moves.
Description
Technical Field
The invention relates to the technical field of quenching, in particular to a quenching lifting device.
Background
The quenching of steel is a heat treatment process of heating the steel to a temperature above a critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), preserving the heat for a period of time to make the steel fully or partially austenitized, and then rapidly cooling the steel to a temperature below Ms (or isothermal near Ms) at a cooling speed greater than a critical cooling speed to perform martensite (or bainite) transformation. The solution treatment or heat treatment with rapid cooling of materials such as aluminum alloys, copper alloys, titanium alloys, tempered glass, etc. is also commonly referred to as quenching, and the heat treatment of metals is a process in which a metal workpiece is heated to a suitable temperature and held for a period of time, and then immersed in a quenching medium for rapid cooling. Common quenching media are brine, water, mineral oil, air, and the like. The quenching can improve the hardness and the wear resistance of the metal workpiece, so the quenching method is widely used for various tools, dies, measuring tools and parts (such as gears, rollers, carburized parts and the like) with the required surface wear resistance. Through the matching of quenching and tempering at different temperatures, the strength, toughness reduction and fatigue strength of the metal can be greatly improved, and the matching (comprehensive mechanical properties) among the properties can be obtained to meet different use requirements. In addition, quenching can also make some special steel obtain certain physical and chemical properties, for example, quenching can make permanent magnet steel strengthen its ferromagnetism, stainless steel raise its corrosion resistance, etc. The quenching process is mainly used for steel parts. When the conventional steel is heated to a temperature higher than the critical temperature, the original structure at room temperature is completely or mostly transformed into austenite. The steel is then rapidly cooled by immersion in water or oil, and the austenite transforms to martensite. The martensite hardness is highest compared to other structures in steel.
Traditional guenching unit generally adopts the telescopic link to go up and down to operate, but the working medium of telescopic link receives external influence great, also has the quenching elevating gear who adopts motor control, but often does not rise alarm device, and the device is impaired easily when promoting at a high speed to flue gas when quenching is great, is unfavorable for that the staff is healthy.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a quenching lifting device, which solves the problems that the traditional quenching device generally adopts a telescopic rod for lifting operation, but the working medium of the telescopic rod is greatly influenced by the outside, and a motor-controlled quenching lifting device is also adopted, but a lifting alarm device is not always arranged, so that the device is easily damaged during high-speed lifting, and the smoke during quenching is large, so that the health of workers is not facilitated.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a quenching lifting device comprises a working box, wherein the top of the working box is fixedly connected with an adjusting motor box, the top of the inner wall of the adjusting motor box is fixedly connected with an adjusting motor through a motor base, the bottom of the output shaft of the adjusting motor is fixedly connected with a threaded rod through a coupler, the bottom of the threaded rod sequentially penetrates through the adjusting motor box and the working box and extends to the bottom of the inner wall of the working box, the surface of the threaded rod is in threaded connection with a threaded block, the right side of the threaded block is fixedly connected with a stabilizing plate, the surface of the stabilizing plate is penetrated with a guide rod, the right side of the stabilizing plate is fixedly connected with a pushing plate, the right side of the pushing plate penetrates through the working box and extends to the right side of a cover working box, the middle of the top of the pushing plate is fixedly connected with a contact plate, the right side of the working box, the top fixedly connected with horizontal plate on work box right side, the bottom fixedly connected with power strip of horizontal plate, the right side fixedly connected with reset spring of horizontal plate bottom, reset spring's bottom and the bottom fixed connection of movable plate.
Preferably, the top fixedly connected with alarm lamp of horizontal plate, the one end electric connection of electric wire and alarm lamp is passed through to the one end on power supply board surface.
Preferably, the board is placed to the left side fixedly connected with of screw thread piece, the left side fixedly connected with balance plate of placing the board, the surface of balance plate has run through the montant.
Preferably, the left side fixedly connected with rose box of work box, the fixedly connected with filter screen between the both sides of rose box inner wall, the front of rose box articulates there is the chamber door.
Preferably, the surface of the filter box is fixedly connected with an air suction box through a connecting rod, and the top of the inner wall of the air suction box is rotatably connected with an air suction fan.
Preferably, the top of the air draft box is communicated with a ventilation pipe, and the bottom end of the ventilation pipe is communicated with the top of the filter box.
Preferably, the bottom of the right side of the working box is communicated with a discharge pipe, and the surface of the discharge pipe is provided with a discharge valve.
Preferably, both sides of the bottom of the working box are fixedly connected with supporting seats.
(III) advantageous effects
The invention provides a quenching lifting device. Compared with the prior art, the method has the following beneficial effects:
(1) the quenching lifting device is characterized in that a contact plate is fixedly connected in the middle of the top of a pushing plate, a movable plate is connected to the right side of a working box in a sliding manner, a switch plate is fixedly connected to the top of the movable plate, a horizontal plate is fixedly connected to the top of the right side of the working box, a power supply plate is fixedly connected to the bottom of the horizontal plate, a return spring is fixedly connected to the right side of the bottom of the horizontal plate, the bottom end of the return spring is fixedly connected with the bottom of the movable plate, an alarm lamp is fixedly connected to the top of the horizontal plate, and the device can drive the contact plate to give an alarm for the upward moving position through the upward moving thread block, so that a worker can be timely reminded of arriving quickly, the lifting speed must be timely reduced, and the impact of the thread block with other self structures due to the too fast upward lifting speed, therefore, the thread block and the related structure are effectively protected, and the reliability and the safety of the device in operation are improved.
(2) This quenching elevating gear, left side fixedly connected with rose box through the work box, fixedly connected with filter screen between the both sides of rose box inner wall, the front of rose box articulates there is the chamber door, connecting rod fixedly connected with suction box is passed through on the surface of rose box, the top of suction box inner wall is rotated and is connected with the extraction fan, the top intercommunication of suction box has the ventilation pipe, through the rose box, the filter screen, the chamber door, the suction box, the joint setting of extraction fan and ventilation pipe, make the flue gas that produces when the device quenches in time absorb the filtration by the filter screen in the rose box, when the filtering capability of filter screen is poor, can change the filter screen through opening the chamber door, the flue gas that produces during quenching can in time be absorbed, staff's healthy has been guaranteed.
(3) This quenching elevating gear, place the board through the left side fixedly connected with of screw thread piece, place the left side fixedly connected with balance plate of board, the surface of balance plate runs through there is the montant, the bottom intercommunication on work box right side has the delivery pipe, the surface of delivery pipe is provided with discharge valve, through the joint setting of delivery pipe and discharge valve, make the waste liquid in the device can in time be discharged, just in time add new liquid at work period rear, the effectual effect of metal quenching of having guaranteed, through the joint setting of balance plate and montant, can steady operation when having guaranteed to place the board and reciprocate, the reliability of device has been improved, and device overall structure is simple, easily staff maintains.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is an enlarged view of a portion of the structure of FIG. 1 at A according to the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B according to the present invention;
FIG. 4 is a cross-sectional view of a filter screen construction according to the present invention;
fig. 5 is a schematic diagram of a warning lamp circuit according to the present invention.
In the figure, 1, a work box; 2. adjusting a motor box; 3. adjusting the motor; 4. a threaded rod; 5. a thread block; 6. a stabilizing plate; 7. a guide rod; 8. a push plate; 9. a contact plate; 10. moving the plate; 11. a switch plate; 12. a horizontal plate; 13. a power panel; 14. a return spring; 15. an alarm lamp; 16. placing the plate; 17. a balance plate; 18. a vertical rod; 19. a filter box; 20. a filter screen; 21. a box door; 22. an air draft box; 23. an exhaust fan; 24. a vent pipe; 25. a discharge pipe; 26. a drain valve; 27. and (4) supporting the base.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an embodiment of the present invention provides a technical solution: a quenching lifting device comprises a working box 1, wherein the top of the working box 1 is fixedly connected with an adjusting motor box 2, the top of the inner wall of the adjusting motor box 2 is fixedly connected with an adjusting motor 3 through a motor base, the bottom end of an output shaft of the adjusting motor 3 is fixedly connected with a threaded rod 4 through a coupler, the bottom end of the threaded rod 4 sequentially penetrates through the adjusting motor box 2 and the working box 1 and extends to the bottom of the inner wall of the working box 1, the surface thread of the threaded rod 4 is connected with a threaded block 5, the right side of the threaded block 5 is fixedly connected with a stabilizing plate 6, the surface of the stabilizing plate 6 is penetrated with a guide rod 7, the right side of the stabilizing plate 6 is fixedly connected with a pushing plate 8, the right side of the pushing plate 8 penetrates through the working box 1 and extends to the right side of a cover working box 1, the middle of the top of the pushing plate 8 is fixedly connected with a movable, the top of the right side of the work box 1 is fixedly connected with a horizontal plate 12, the bottom of the horizontal plate 12 is fixedly connected with a power supply plate 13, the power supply plate 13 is a common direct current battery, the right side of the bottom of the horizontal plate 12 is fixedly connected with a return spring 14, the bottom end of the return spring 14 is fixedly connected with the bottom of the movable plate 10, the top of the horizontal plate 12 is fixedly connected with an alarm lamp 15, one end of the surface of the power supply plate 13 is electrically connected with one end of the alarm lamp 15 through an electric wire, when the switch plate 11 is contacted with the power supply plate 13, the switch plate 11 is electrically connected with the power supply plate 13, a circuit path is formed, the left side of the thread block 5 is fixedly connected with a placing plate 16, the left side of the placing plate 16 is fixedly connected with a balance plate 17, and the device can alarm the upward moving position through the combination of a pushing plate 8, a contact plate 9, a movable plate 10, a switch plate, therefore, the worker is reminded of arriving soon in time, the lifting speed must be reduced in time, the collision of the thread block 5 with other self structures due to the too high lifting speed is avoided, the thread block 5 and related structures are effectively protected, the reliability and safety of the device in operation are improved, the vertical rod 18 penetrates through the surface of the balance plate 17, smoke generated during quenching of the device can be absorbed and filtered by the filter screen 20 in the filter box 19 through the combined arrangement of the filter box 19, the filter screen 20, the box door 21, the air exhaust box 22, the exhaust fan 23 and the ventilation pipe 24, when the filtering capacity of the filter screen 20 is poor, the filter screen 20 can be replaced by opening the box door 21, the smoke generated during quenching can be absorbed in time, the health of the worker is guaranteed, the filter box 19 is fixedly connected to the left side of the work box 1, and through the combined arrangement of the discharge pipe 25 and the discharge valve 26, waste liquid in the device can be discharged in time, new liquid is added in time after the device works for a period of time, the metal quenching effect is effectively guaranteed, stable operation when the placing plate 16 moves up and down is guaranteed through the combined arrangement of the balance plate 17 and the vertical rod 18, the reliability of the device is improved, the device is simple in overall structure and easy to maintain by workers, a filter screen 20 is fixedly connected between two sides of the inner wall of the filter box 19, a box door 21 is hinged to the front side of the filter box 19, an air suction box 22 is fixedly connected to the surface of the filter box 19 through a connecting rod, an air suction fan 23 is rotatably connected to the top of the inner wall of the air suction box 22, the top of the air suction box 22 is communicated with a vent pipe 24, the bottom end of the vent pipe 24 is communicated with the bottom of the right side of the filter box 19 through the bottom of the right side of the working box 1, a discharge, the adjusting motor 3 is a three-phase alternating current asynchronous motor which can rotate forward and backward, the left side of the switch board 11 is provided with an elastic arc-shaped metal structure, the switch board 11 is equivalent to a circuit switch of an alarm lamp 15, and an electric wire is arranged inside the return spring 14 so that when the switch board 11 is contacted with the power board 13, a circuit path is formed through the electric wires inside the switch board 11, the power board 13, the alarm lamp 15 and the return spring 14.
When the quenching device is used, quenching liquid is added into the working box 1, a product is placed on the top of the placing plate 16, the exhaust fan 23 in the exhaust box 22 is started, the adjusting motor 3 in the adjusting motor box 2 is started, the threaded rod 4 rotates to drive the threaded block 5 and the placing plate 16 to drive the product to move downwards, meanwhile, the threaded block 5 and the stabilizing plate 6 move downwards along the guide rod 7, the balancing plate 17 moves downwards along the vertical rod 18, after quenching is finished, the adjusting motor 3 is reversely started, the threaded rod 4 reversely rotates to drive the product on the top of the placing plate 16 to move upwards, meanwhile, the pushing plate 8 and the contact plate 9 are driven to push the moving plate 10, when the left side of the switch plate 11 is in contact with the power supply plate 13, the alarm lamp 15 is lightened, meanwhile, the reset spring 14 is extruded, a worker immediately reduces the rotating speed of the threaded rod 4, the placing plate 16 slowly rises, the exhaust fan 23 exhausts smoke during quenching and blows the exhaust gas to the filter screen 20, when the filtering capacity of the filter screen 20 is poor, the box door 21 is opened, the filter screen 20 is taken out and cleaned and then installed, after all work is finished, the discharge valve 26 is opened, residual liquid in the work box 1 is discharged through the discharge pipe 25, and the device is recovered after being cleaned.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A quenching lifting device comprises a working box (1), and is characterized in that: the top of the working box (1) is fixedly connected with an adjusting motor box (2), the top of the inner wall of the adjusting motor box (2) is fixedly connected with an adjusting motor (3) through a motor base, the bottom of the output shaft of the adjusting motor (3) is fixedly connected with a threaded rod (4) through a coupler, the bottom of the threaded rod (4) sequentially penetrates through the adjusting motor box (2) and the working box (1) and extends to the bottom of the inner wall of the working box (1), the surface of the threaded rod (4) is connected with a threaded block (5), the right side of the threaded block (5) is fixedly connected with a stabilizing plate (6), the surface of the stabilizing plate (6) penetrates through a guide rod (7), the right side of the stabilizing plate (6) is fixedly connected with a pushing plate (8), the right side of the pushing plate (8) penetrates through the working box (1) and extends to the right side of the working box (1, the middle fixedly connected with contact plate (9) at catch plate (8) top, the right side sliding connection of work box (1) has movable plate (10), the top fixedly connected with switch plate (11) of movable plate (10), top fixedly connected with horizontal plate (12) on work box (1) right side, the bottom fixedly connected with power strip (13) of horizontal plate (12), the right side fixedly connected with reset spring (14) of horizontal plate (12) bottom, the bottom of reset spring (14) and the bottom fixed connection of movable plate (10).
2. The quench lift apparatus of claim 1, wherein: the top fixedly connected with alarm lamp (15) of horizontal plate (12), the one end on power strip (13) surface passes through the one end electric connection of electric wire and alarm lamp (15).
3. The quench lift apparatus of claim 1, wherein: the left side fixedly connected with of screw thread piece (5) places board (16), place left side fixedly connected with balance plate (17) of board (16), the surface of balance plate (17) has run through montant (18).
4. The quench lift apparatus of claim 1, wherein: the left side fixedly connected with rose box (19) of work box (1), fixedly connected with filter screen (20) between the both sides of rose box (19) inner wall, the front of rose box (19) articulates there is chamber door (21).
5. The quench lift apparatus of claim 4, wherein: the surface of the filter box (19) is fixedly connected with an air suction box (22) through a connecting rod, and the top of the inner wall of the air suction box (22) is rotatably connected with an air suction fan (23).
6. The quench lift apparatus of claim 5, wherein: the top of the air draft box (22) is communicated with a ventilation pipe (24), and the bottom end of the ventilation pipe (24) is communicated with the top of the filter box (19).
7. The quench lift apparatus of claim 1, wherein: the bottom on the right side of the working box (1) is communicated with a discharge pipe (25), and the surface of the discharge pipe (25) is provided with a discharge valve (26).
8. The quench lift apparatus of claim 1, wherein: the two sides of the bottom of the working box (1) are fixedly connected with supporting seats (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010454156.2A CN111424143B (en) | 2020-05-26 | 2020-05-26 | Quenching lifting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010454156.2A CN111424143B (en) | 2020-05-26 | 2020-05-26 | Quenching lifting device |
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| CN111424143A true CN111424143A (en) | 2020-07-17 |
| CN111424143B CN111424143B (en) | 2024-07-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113277410A (en) * | 2021-05-24 | 2021-08-20 | 佛山市环宇新型材料有限公司 | Novel annealing furnace steel coil clamp arc plate |
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