CN111399465A - Intelligent production control system for wheels - Google Patents
Intelligent production control system for wheels Download PDFInfo
- Publication number
- CN111399465A CN111399465A CN202010285200.1A CN202010285200A CN111399465A CN 111399465 A CN111399465 A CN 111399465A CN 202010285200 A CN202010285200 A CN 202010285200A CN 111399465 A CN111399465 A CN 111399465A
- Authority
- CN
- China
- Prior art keywords
- production
- subsystem
- intelligent
- center server
- control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 100
- 239000013587 production medium Substances 0.000 claims abstract description 37
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 230000008447 perception Effects 0.000 claims description 5
- 206010063385 Intellectualisation Diseases 0.000 abstract description 3
- 230000010354 integration Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 6
- 238000012356 Product development Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000011217 control strategy Methods 0.000 description 2
- 238000013480 data collection Methods 0.000 description 2
- 238000013079 data visualisation Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- -1 electricity Substances 0.000 description 2
- 238000007619 statistical method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses an intelligent wheel production control system, which comprises a production center server and a subsystem connected with the production center server, wherein the subsystem is provided with a production control scheduling subsystem and a production medium sensing subsystem, the production control scheduling subsystem is electrically connected with production equipment through an intelligent control module, the intelligent control module acquires various operation information and control signals of the production equipment, and the intelligent control module transmits the operation information and the control signals to the production scheduling system through an internal local area network; the production medium sensing subsystem is electrically connected with a metering instrument, the metering instrument is arranged on a pipeline or a bus of a production medium, the metering instrument transmits monitoring data to the production medium sensing subsystem, and the production medium sensing subsystem transmits the received data to a production center server; and the production center server sends a control signal to the intelligent control module. The intelligent manufacturing management of informatization, intellectualization and flexibility of the production field is realized.
Description
Technical Field
The invention relates to the technical field of intelligent control, in particular to an intelligent production control system for wheels.
Background
The german government has formally introduced the "industrial 4.0" strategy in 2013. The strategy is also called the fourth industrial revolution, and means that the information in the production is digitalized and intelligentized by using an internet of things information system, and finally, the rapid, effective and personalized product supply is achieved. The project aims to improve the intelligent level of the manufacturing industry, establish an intelligent factory with adaptability, resource efficiency and human factors engineering, and integrate customers and business partners in business processes and value processes.
The main theme of the "industrial 4.0" strategy is "intelligent production", which mainly relates to the production logistics management, human-computer interaction, the application of 3D technology in the industrial production process, and the like of the whole enterprise. The transformation of the chinese industry plays an important role in the process of china transforming the economic growth model. The china industry needs to switch from a labor intensive production mode to an efficient high-tech production mode, while system applications, intelligent production processes and industrial manufacturing are not a simple production process, but communication between the product and the machine, the product tells the machine what to do. Production intellectualization, which connects factories, products and intelligent services together, is a main characteristic of the future manufacturing era all over the world.
Disclosure of Invention
The invention provides an intelligent control system for a wheel production line, which aims to realize informatization, intellectualization and flexible intelligent manufacturing management of a production field.
In order to solve the technical problems, the invention adopts the following technical means:
a wheel intelligent production control system comprises a production center server and a subsystem connected with the production center server, wherein the subsystem is provided with a production control scheduling subsystem and a production medium sensing subsystem, the production control scheduling subsystem is electrically connected with production equipment through an intelligent control module in a control mode, the intelligent control module acquires various operation information and control signals of the production equipment, and the intelligent control module transmits the operation information and the control signals to the production scheduling system through an internal local area network; the production medium sensing subsystem is electrically connected with a metering instrument, the metering instrument is arranged on a pipeline or a bus of a production medium, the metering instrument transmits monitoring data to the production medium sensing subsystem, and the production medium sensing subsystem transmits the received data to a production center server; and the production center server sends a control signal to the intelligent control module.
The working principle of the technical scheme is as follows: in the production scheduling system, when the field production equipment is normally produced, the intelligent control module collects various operation information and control signals of the production equipment, the operation information and the control signals are transmitted to the production scheduling system, the production scheduling system integrates and processes the collected information and transmits the integrated information to the production center server, the processed data are analyzed and simulated inside the production center server and are displayed on a display connected with the production center server, the production condition is simulated, an optimal production scheme is given, and production management personnel can schedule the production condition of the field equipment according to the optimal scheme calculated by production software.
In the production medium sensing subsystem, corresponding metering instruments are installed on pipelines or buses of production media such as water, electricity, gas and the like to monitor production consumption in real time, monitoring data are transmitted to the production medium sensing subsystem, the production medium sensing subsystem carries out integration analysis on the data and transmits the data to a production center server, and the production center server displays the data on a display connected with the production center server. And the production center server generates a real-time curve and records and early warns the resource consumption.
The invention has the advantages that:
(1) through the integration of the production medium sensing subsystem, the production control scheduling system and the production center server, the data acquisition, process monitoring, quality management, production scheduling and data statistical analysis of the whole production process can be realized, and thus the informationized, intelligent and flexible intelligent manufacturing management of a production field is realized.
(2) The workshop production management information system realizes data integration, statistics, analysis and operation. The whole life cycle management of the product is realized, the operation cost is reduced, the product development period is shortened, the production efficiency is improved, the defective product rate is reduced, and the energy utilization rate is improved.
(3) Signals such as a starting signal, a stopping signal, an operating state, alarm information and the like of the production equipment are collected in a unified mode, the field data collection and visualization in the manufacturing process are achieved, and the field data and production management software achieve information integration.
The further preferred technical scheme is as follows:
the production center server is connected with each subsystem through a local area network in a factory.
The metering instrument is electrically connected with the production medium sensing subsystem through a local area network.
Through setting up the LAN, the stable transmission of information of being convenient for.
The operation information comprises an equipment stop signal, operation state information and alarm information.
The all-round collection of information is convenient for carry out the unified analysis to the data of production process to form the control strategy of preferred and control production facility.
The production control scheduling subsystem and the production medium perception subsystem are provided in plurality.
The plurality of subsystems can be arranged according to the production flow, and are convenient to evaluate, analyze, prejudge and control through different production links.
Drawings
Fig. 1 is a schematic view of the frame structure of the present invention.
Description of reference numerals: 1-a display; 2-production center server; 3-a production control scheduling subsystem; 31-an intelligent control module; 32-production equipment; 4-a production media perception subsystem; 41-measuring instrument.
Detailed Description
The present invention will be further described with reference to the following examples.
Referring to fig. 1, the intelligent wheel production control system of the present invention is composed of a production center server 2 and subsystems connected to the production center server 2; the subsystem is provided with a production control scheduling subsystem 3 and a production medium sensing subsystem, the production control scheduling subsystem 3 is electrically connected with the production equipment 32 through an intelligent control module 31 in a control mode, the intelligent control module 31 collects various operation information and control signals of the production equipment 32, and the intelligent control module 31 transmits the operation information and the control signals to the production scheduling system through an internal local area network; the production medium sensing subsystem is electrically connected with the metering instrument 41, the metering instrument 41 is installed on a pipeline or a bus of a production medium, the metering instrument 41 transmits monitoring data to the production medium sensing subsystem, and the production medium sensing subsystem transmits the received data to the production center server 2; the production center server 2 sends a control signal to the intelligent control module 31.
The production center server 2 and the respective subsystems are connected via an intra-factory lan.
The metering device 41 is electrically connected to the production media perception subsystem via a local area network.
Through setting up the LAN, the stable transmission of information of being convenient for.
The operation information comprises equipment stop signals, operation state information and alarm information.
The omnibearing collection of information is convenient for carry out the unified analysis to the data of production process to form the preferred control strategy and control production facility 32.
The production control scheduling subsystem 3 and the production medium perception subsystem are provided in plurality.
The plurality of subsystems can be arranged according to the production flow, and are convenient to evaluate, analyze, prejudge and control through different production links.
The working principle of the embodiment is as follows:
in the production scheduling system, when the field production device 32 is normally produced, the intelligent control module 31 collects various kinds of operation information and control signals of the production device 32, the operation information and the control signals are transmitted to the production scheduling system, the production scheduling system integrates and processes the collected information, and then transmits the integrated information to the production center server 2, the processed data are analyzed and simulated inside the production center server 2 and are displayed on the display 1 connected with the production center server 2, the production condition is simulated, an optimal production scheme is given, and a production manager can schedule the production condition of the field device according to the optimal scheme calculated by the production software.
In the production medium sensing subsystem, a corresponding metering instrument 41 is installed on a pipeline or a bus of production media such as water, electricity, gas and the like to monitor production consumption in real time, monitoring data are transmitted to the production medium sensing subsystem, the production medium sensing subsystem carries out integration analysis on the data and transmits the data to the production center server 2, and the production center server 2 displays the data on a display 1 connected with the production center server 2. The production center server 2 generates a real-time curve to record and warn resource consumption.
The advantages of this embodiment are:
(1) through the integration of the production medium sensing subsystem, the production control scheduling system and the production center server 2, the data acquisition, process monitoring, quality management, production scheduling and data statistical analysis of the whole production process can be realized, and thus the informationized, intelligent and flexible intelligent manufacturing management of a production field is realized.
(2) The workshop production management information system realizes data integration, statistics, analysis and operation. The whole life cycle management of the product is realized, the operation cost is reduced, the product development period is shortened, the production efficiency is improved, the defective product rate is reduced, and the energy utilization rate is improved.
(3) Signals such as a starting signal, a stopping signal, an operating state, alarm information and the like of the production equipment 32 are collected in a unified mode, the field data collection and visualization in the manufacturing process are achieved, and the field data and production management software achieve information integration.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, which is defined in the appended claims.
Claims (5)
1. The utility model provides a wheel intelligence production control system, includes production center server, the subsystem of being connected with production center server which characterized in that: the subsystem is provided with a production control scheduling subsystem and a production medium sensing subsystem, the production control scheduling subsystem is electrically connected with the production equipment through an intelligent control module, the intelligent control module collects various operation information and control signals of the production equipment, and the intelligent control module transmits the operation information and the control signals to the production scheduling subsystem through an internal local area network; the production medium sensing subsystem is electrically connected with a metering instrument, the metering instrument is arranged on a pipeline or a bus of a production medium, the metering instrument transmits monitoring data to the production medium sensing subsystem, and the production medium sensing subsystem transmits the received data to a production center server; and the production center server sends a control signal to the intelligent control module.
2. The intelligent production control system for vehicle wheels according to claim 1, wherein: the production center server is connected with each subsystem through a local area network in a factory.
3. The intelligent production control system for vehicle wheels according to claim 1, wherein: the metering instrument is electrically connected with the production medium sensing subsystem through a local area network.
4. The intelligent production control system for vehicle wheels according to claim 1, wherein: the operation information comprises an equipment stop signal, operation state information and alarm information.
5. The intelligent production control system for vehicle wheels according to claim 1, wherein: the production control scheduling subsystem and the production medium perception subsystem are provided in plurality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010285200.1A CN111399465A (en) | 2020-04-13 | 2020-04-13 | Intelligent production control system for wheels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010285200.1A CN111399465A (en) | 2020-04-13 | 2020-04-13 | Intelligent production control system for wheels |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111399465A true CN111399465A (en) | 2020-07-10 |
Family
ID=71429485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010285200.1A Pending CN111399465A (en) | 2020-04-13 | 2020-04-13 | Intelligent production control system for wheels |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111399465A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204012927U (en) * | 2014-06-26 | 2014-12-10 | 河南开启电力实业有限公司 | Industrial automation intelligent monitoring early warning system |
| CN105302096A (en) * | 2015-11-10 | 2016-02-03 | 湖南千盟物联信息技术有限公司 | Factory intelligent scheduling method |
| CN106600102A (en) * | 2016-10-31 | 2017-04-26 | 中国电子科技集团公司第四十八研究所 | Intelligent management system of battery material manufacturing factory |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| KR102021431B1 (en) * | 2018-12-04 | 2019-09-16 | 한국환경공단 | Instrument control equipment Remote monitoring and control system |
| US20200103894A1 (en) * | 2018-05-07 | 2020-04-02 | Strong Force Iot Portfolio 2016, Llc | Methods and systems for data collection, learning, and streaming of machine signals for computerized maintenance management system using the industrial internet of things |
| CN211554731U (en) * | 2020-04-13 | 2020-09-22 | 河北唐银钢铁有限公司 | Intelligent production control system for wheels |
-
2020
- 2020-04-13 CN CN202010285200.1A patent/CN111399465A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204012927U (en) * | 2014-06-26 | 2014-12-10 | 河南开启电力实业有限公司 | Industrial automation intelligent monitoring early warning system |
| CN105302096A (en) * | 2015-11-10 | 2016-02-03 | 湖南千盟物联信息技术有限公司 | Factory intelligent scheduling method |
| CN106600102A (en) * | 2016-10-31 | 2017-04-26 | 中国电子科技集团公司第四十八研究所 | Intelligent management system of battery material manufacturing factory |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| US20200103894A1 (en) * | 2018-05-07 | 2020-04-02 | Strong Force Iot Portfolio 2016, Llc | Methods and systems for data collection, learning, and streaming of machine signals for computerized maintenance management system using the industrial internet of things |
| KR102021431B1 (en) * | 2018-12-04 | 2019-09-16 | 한국환경공단 | Instrument control equipment Remote monitoring and control system |
| CN211554731U (en) * | 2020-04-13 | 2020-09-22 | 河北唐银钢铁有限公司 | Intelligent production control system for wheels |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109144014B (en) | System and method for detecting operation condition of industrial equipment | |
| CN102053608B (en) | Method for energy consumption interactive processing in production process | |
| CA2748165C (en) | System, method and computer program for pattern based intelligent control, monitoring and automation | |
| CN112594142B (en) | Terminal cloud collaborative wind power operation and maintenance diagnosis system based on 5G | |
| CN206479829U (en) | Oil field or gas field production managing and control system based on Internet of Things | |
| CN103023695A (en) | Master station system monitoring model based on power dispatching automation | |
| CN102222270B (en) | Manufacture and perform management system and production curves device | |
| CN112506097A (en) | Jig frame remote monitoring system and method based on industrial internet | |
| CN211554731U (en) | Intelligent production control system for wheels | |
| CN110995783A (en) | Remote monitoring system | |
| CN110597211A (en) | Intelligent production state monitoring system | |
| CN110971001A (en) | Electric power monitoring system and method | |
| CN113762911A (en) | Manufacturing method of comprehensive energy service platform based on distributed architecture | |
| CN202854576U (en) | Automobile production line data management system | |
| CN111125235A (en) | Production control method | |
| CN204389937U (en) | Transit equipment overall process monitoring operation device | |
| CN111399465A (en) | Intelligent production control system for wheels | |
| CN211878472U (en) | Wisdom mill MES system | |
| CN112907911A (en) | Intelligent anomaly identification and alarm algorithm based on equipment process data | |
| CN117493452A (en) | Manufacturing site full-flow data management system | |
| CN112258012A (en) | Comprehensive quality management platform for cigarette production | |
| CN103414595B (en) | Power dispatch data network link monitoring system topological drawing generating method | |
| CN212160072U (en) | X-band weather radar performance monitoring device | |
| CN113036917B (en) | Power distribution network monitoring information monitoring system and method based on machine learning | |
| CN112348471A (en) | Production intelligent management system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |