CN111393818A - Glass fiber reinforced plastic pultrusion radome for 5G base station and preparation method thereof - Google Patents

Glass fiber reinforced plastic pultrusion radome for 5G base station and preparation method thereof Download PDF

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CN111393818A
CN111393818A CN202010162281.6A CN202010162281A CN111393818A CN 111393818 A CN111393818 A CN 111393818A CN 202010162281 A CN202010162281 A CN 202010162281A CN 111393818 A CN111393818 A CN 111393818A
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glass fiber
radome
base station
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reinforced plastic
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CN111393818B (en
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葛凯
刘庆辉
穆亚光
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Zhuhai Guoneng New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/06Unsaturated polyesters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/12Supports; Mounting means
    • H01Q1/22Supports; Mounting means by structural association with other equipment or articles
    • H01Q1/24Supports; Mounting means by structural association with other equipment or articles with receiving set
    • H01Q1/241Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM
    • H01Q1/246Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM specially adapted for base stations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/42Housings not intimately mechanically associated with radiating elements, e.g. radome
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Organic Chemistry (AREA)
  • Details Of Aerials (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention belongs to an antennaThe technical field of covers, in particular to a glass fiber reinforced plastic pultrusion radome for a 5G base station and a preparation method thereof. The glass fiber reinforced plastic pultrusion radome for the 5G base station is prepared by pultrusion of glass fibers, unsaturated polyester resin, a flame retardant, aluminum hydroxide, a filler, PE powder, an ultraviolet absorbent UV-2, an antioxidant, a release agent, a high-temperature curing agent, a medium-temperature curing agent and a low-temperature curing agent. The density of the glass fiber reinforced plastic pultrusion radome product for the 5G base station provided by the invention is 1.1-1.3G/cm3The dielectric constant is 2.8 +/-0.2 u, the dielectric loss is 5-10mu, the composite material is suitable for the construction requirement of a 5G base station, can meet the same performance requirement of a plastic antenna housing, and has better mechanical property, corrosion resistance and high and low temperature resistance than the plastic antenna housing. In addition, the cost of the glass fiber reinforced plastic pultrusion radome for the 5G base station is lower, and the construction cost of the 5G base station is greatly reduced.

Description

Glass fiber reinforced plastic pultrusion radome for 5G base station and preparation method thereof
Technical Field
The invention belongs to the technical field of antenna covers, and particularly relates to a glass fiber reinforced plastic pultrusion antenna cover for a 5G base station and a preparation method thereof.
Background
The antenna housing is a structure for protecting the antenna system from being influenced by the external environment, and can protect the antenna system from being influenced by wind, rain, ice, snow, sand, dust, solar radiation and the like, so that the working performance of the antenna system is stable and reliable, and meanwhile, the abrasion, corrosion and aging of the antenna system are reduced. The service life of the antenna system is prolonged. Therefore, the radome is required to have excellent mechanical properties and good electrical properties such as wave transmittance and standing-wave ratio.
Glass Fiber Reinforced Plastic (FRP) is a scientific name of fiber reinforced plastics and can be classified into glass fiber reinforced composite plastics, carbon fiber reinforced composite plastics, boron fiber reinforced composite plastics and the like according to different fibers. The composite material uses glass fiber and products thereof as reinforcing materials and synthetic resin as matrix materials, and has the advantages of light weight, high strength, corrosion resistance, good thermal property, good designability, excellent manufacturability and the like.
At present, the glass fiber reinforced plastic radome is mainly formed by heating, curing, pultrusion and molding unsaturated polyester resin as a matrix and alkali-free glass fiber as a reinforcing material through a mold. The method is widely applied to the construction of base station facilities at home and abroad, and is a conventional accessory for the construction of base stations.
At present, the detection frequency point 1GHZ of the glass fiber reinforced plastic radome manufactured in China generally has the dielectric constant of 3.8U, the dielectric loss of 15-20mU and the density of about 1.8G/cm3, and can meet the construction requirement of a 4G base station. With the development of the communication industry, 5G base stations with faster transmission are built at home and abroad, the 5G base stations have higher requirements on indexes such as dielectric constant, dielectric loss, density and appearance of the glass fiber reinforced plastic radome, and the traditional glass fiber reinforced plastic pultrusion radome cannot meet the construction of the 5G base stations. Nowadays can satisfy 5G basic station's radome for plastics radome, but the manufacturing cost of plastics radome is higher, reaches 23 yuan/kg, and this will greatly increased 5G basic station's construction cost.
The application text with the application number of Z L201210128186. X discloses a glass fiber reinforced plastic radome, and the glass fiber reinforced plastic radome prepared by applying the glass fiber reinforced plastic radome can be used for enhancing the mechanical property of the radome and reducing the thickness of the radome on the premise of ensuring the electrical property, but the radome is only suitable for 4G base stations and base stations below and is not suitable for 5G base stations.
In summary, the technical problems that the glass fiber reinforced plastic radome is not suitable for a 5G base station in terms of performance indexes such as dielectric constant, dielectric loss and density and the like, and the cost of the plastic radome is too high exist in the prior art.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the glass fiber reinforced plastic pultrusion radome for the 5G base station and the preparation method thereof, the glass fiber reinforced plastic pultrusion radome for the 5G base station has the same appearance as a plastic radome, and the product density is 1.1-1.3G/cm3The dielectric constant is 2.8 +/-0.2 u, the dielectric loss is 5-10mu, the antenna housing is suitable for a 5G base station, the selection of the antenna housing for the 5G base station is enriched, and the construction cost of the 5G base station is reduced.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a glass fiber reinforced plastic pultrusion radome for a 5G base station comprises the following components in parts by weight:
55-70 parts of glass fiber, 40-60 parts of unsaturated polyester resin, 0.25-0.5 part of flame retardant, 40-50 parts of aluminum hydroxide, 3-4 parts of filler, 3-4 parts of PE powder, 20.4-0.6 part of ultraviolet absorbent UV-20, 0.4-0.6 part of antioxidant, 0.5-0.75 part of mold release agent, 0.5-0.75 part of tert-butyl peroxybenzoate, 0.5-0.75 part of dibenzoyl peroxide and 0.12-0.18 part of 4-cyclohexanedicarboxylic peroxydicarboxylate.
Further, the glass fiber reinforced plastic pultrusion radome for the 5G base station comprises the following components in parts by weight: 58.3 parts of glass fiber, 50 parts of unsaturated polyester resin, 0.4 part of flame retardant, 43 parts of aluminum hydroxide, 3.6 parts of filler, 3.5 parts of PE powder, 20.5 parts of ultraviolet absorbent UV-20.5 parts of antioxidant, 0.63 part of mold release agent, 0.65 part of tert-butyl peroxybenzoate, 0.7 part of dibenzoyl peroxide and 0.15 part of 4-cyclohexanediol peroxydicarboxylate.
Further, the glass fiber in the glass fiber reinforced plastic pultrusion radome for the 5G base station consists of an expanded glass fiber felt and glass fiber yarn in a weight ratio of 1:3, wherein the glass fiber yarn is TEX 4800; the unsaturated polyester resin consists of o-benzene resin and m-benzene resin according to the weight ratio of 3: 5.
Further, the filler in the glass fiber reinforced plastic pultrusion radome for the 5G base station consists of superfine silica micropowder, organic bentonite, kaolin and a carbonate dispersant in a weight ratio of 6:5:8: 1.
The invention also provides a preparation method of the glass fiber reinforced plastic pultrusion radome for the 5G base station, which comprises the following steps:
s1, mixing glass fiber, unsaturated polyester resin, a flame retardant, aluminum hydroxide, a filler, PE powder, an ultraviolet absorbent UV-2, an antioxidant, a mold release agent, tert-butyl peroxybenzoate, dibenzoyl peroxide and 4-cyclohexanediester peroxide according to the formula ratio, and stirring at the temperature of 25 ℃ and the rotating speed of 400rpm for 1h to prepare a mixture A;
s2, spinning the glass fiber through a creel to prepare glass fiber yarn, and then entering a preforming die through a yarn penetrating net;
s3, injecting the mixture A prepared in the step S1 into the glue injection box, enabling the glass fiber yarns in the preforming mold to enter the glue injection box through a guiding device, and infiltrating for 0.5h through the mixture A to prepare glass fiber yarns infiltrated by the mixture A;
s4, injecting the glass fiber yarns soaked in the mixture A prepared in the step S3 into a mold, heating for 30min at 70 ℃, and curing and forming;
and S5, pulling out the cured and molded product through a full-automatic traction device, and performing pultrusion to obtain the product.
The total content of the glass fiber in the glass fiber reinforced plastic pultruded radome for the 5G base station provided by the invention is lower, and compared with the content of 50-60% of the glass fiber in the traditional radome, the total content of the glass fiber in the radome provided by the invention is only 30-45%, so that the dielectric constant and the dielectric loss of the product are reduced, and the wave-transmitting performance of the radome is enhanced. The unsaturated polyester resin adopts o-benzene resin and m-benzene resin, has good cost performance, and reduces the product cost. The formula of the invention adopts aluminum hydroxide and the filler for effective filling, greatly improves the proportion of the inorganic filler, increases the viscosity of the resin mixture, enables the filling of the radome to be more compact, optimizes the product appearance and reduces the product density. The addition of the PE powder can reduce the occurrence of microcracks in the product; the addition of the ultraviolet absorbent UV-2 and the antioxidant can improve the anti-aging performance of the product; the addition of tert-butyl peroxybenzoate, dibenzoyl peroxide and 4-cyclohexanedicarboxylic acid peroxide can improve the high and low temperature resistance of the product.
Compared with the prior art, the invention has the following advantages:
(1) the density of the glass fiber reinforced plastic pultrusion radome for the 5G base station provided by the invention is as low as 1.1-1.3G/cm3The dielectric constant is 2.8 +/-0.2 u, the dielectric loss is 5-10mu, and the method is suitable for the construction requirement of a 5G base station;
(2) the glass fiber reinforced plastic pultruded radome for the 5G base station has the same appearance as a plastic radome, can meet the same performance requirements of the plastic radome, has better mechanical properties, corrosion resistance and high and low temperature resistance than the plastic radome, and enriches the selection of the radome for the 5G base station;
(3) the glass fiber reinforced plastic pultrusion radome for the 5G base station provided by the invention has lower cost price, and compared with a plastic radome, the cost of each kilogram of radome is reduced by 8 yuan.
Drawings
FIG. 1 is a schematic drawing of a pultrusion of a glass fiber reinforced plastic radome of the present invention;
fig. 2 is a pultrusion flow chart of the glass fiber reinforced plastic radome.
Detailed Description
The present invention will be further described below by way of specific embodiments, but the present invention is not limited to only the following examples. Various modifications can be made by those skilled in the art based on the basic idea of the invention, but it is within the scope of the invention as long as it does not depart from the basic idea of the invention.
The flame retardant in the glass fiber reinforced plastic pultrusion radome for the 5G base station is purchased from Qingdao Union beauty chemical Co., Ltd and has the model of L M-B002, the antioxidant is purchased from BASF (China) Ltd and has the model of BASF168, the release agent is purchased from Ten Wei Sanzhou science and technology Co., Ltd and has the model of MR-101, and the carbonate dispersant in the glass fiber reinforced plastic pultrusion radome filler for the 5G base station is purchased from Perstar chemical Co., Ltd, deep Shen, and has the model of BYK-940.
Example 5G glass fiber reinforced plastic pultrusion radome for base station and preparation method thereof
Table 1 shows the weight parts of the components of the 5G glass fiber reinforced plastic pultruded radome for a base station prepared in examples 1 to 5 of the present invention.
Table 15G formula of glass fiber reinforced plastic pultrusion radome for base station
Components Example 1 Example 2 Example 3 Example 4 Example 5
Glass fiber 55 58.3 60 65 70
Unsaturated polyester 40 5 45 55 60
Flame retardant 0.25 0.4 0.3 0.35 0.5
Aluminum hydroxide 40 43 45 48 50
Filler material 3 3.6 3.2 3.8 4
PE powder 3 3.5 3.2 3.8 4
Ultraviolet absorber UV-2 0.4 0.5 0.45 0.55 0.6
Antioxidant agent 0.4 0.5 0.45 0.55 0.6
Release agent 0.5 0.63 0.55 0.7 0.75
Peroxybenzoic acid tert-butyl ester 0.5 0.65 0.55 0.7 0.75
Dibenzoyl peroxide 0.5 0.7 0.6 0.65 0.75
4-Cyclohexanedioic acid peroxydicarboxylate 0.12 0.15 0.14 0.16 0.18
The glass fiber in the glass fiber reinforced plastic pultrusion radome for the 5G base station consists of an expanded glass fiber felt and glass fiber yarn according to the weight ratio of 1:3, wherein the glass fiber yarn is TEX 4800; the unsaturated polyester resin consists of o-benzene resin and m-benzene resin according to the weight ratio of 3: 5.
The filler in the glass fiber reinforced plastic pultrusion radome for the 5G base station is composed of superfine silica micropowder, organic bentonite, kaolin and a carbonate dispersant in a weight ratio of 6:5:8: 1.
As shown in fig. 1 and fig. 2, a method for manufacturing a 5G base station glass fiber reinforced plastic pultrusion radome in embodiments 1 to 5 includes the following steps:
s1, mixing glass fiber, unsaturated polyester resin, a flame retardant, aluminum hydroxide, a filler, PE powder, an ultraviolet absorbent UV-2, an antioxidant, a mold release agent, tert-butyl peroxybenzoate, dibenzoyl peroxide and 4-cyclohexanediester peroxide according to the formula ratio, and stirring at the temperature of 25 ℃ and the rotating speed of 400rpm for 1h to prepare a mixture A;
s2, spinning the glass fiber through a creel to prepare glass fiber yarn, and then entering a preforming die through a yarn penetrating net;
s3, injecting the mixture A prepared in the step S1 into the glue injection box, enabling the glass fiber yarns in the preforming mold to enter the glue injection box through a guiding device, and infiltrating for 0.5h through the mixture A to prepare glass fiber yarns infiltrated by the mixture A;
s4, injecting the glass fiber yarns soaked in the mixture A prepared in the step S3 into a mold, heating for 30min at 70 ℃, and curing and forming;
and S5, pulling out the cured and molded product through a full-automatic traction device, and performing pultrusion to obtain the product.
Comparative example 1 and 5G glass fiber reinforced plastic pultrusion radome for base station
This comparative example is similar to example 2, except that: the filler used in the comparative example consists of superfine silica micropowder, organic bentonite, kaolin and a carbonate dispersant in a weight ratio of 1:1:1: 1.
The preparation method of the glass fiber reinforced plastic pultrusion radome for the base station in the comparative example 5G is the same as that of the example 2.
Comparative example 2 and 5G glass fiber reinforced plastic pultrusion radome for base station
This comparative example is similar to example 2, except that the unsaturated polyester used in this comparative example consists of ortho-benzene resin and meta-benzene resin in a weight ratio of 1: 1.
The preparation method of the glass fiber reinforced plastic pultrusion radome for the base station in the comparative example 5G is the same as that of the example 2.
Comparative example 3 and 5G glass fiber reinforced plastic pultrusion radome for base station
This comparative example is similar to example 2 except that the glass fiber mat used in this comparative example is a normal glass fiber mat.
The preparation method of the glass fiber reinforced plastic pultrusion radome for the base station in the comparative example 5G is the same as that of the example 2.
PC antenna housing for comparative examples 4 and 5G base stations
The pultrusion radome is made of ASA/AS and modified PC co-extrusion material disclosed in the patent number Z L201210304239.9.
Test examples, Performance test
Test samples: the 5G pultrusion radomes for base stations prepared in examples 1-5 and comparative examples 1-4 are respectively numbered as 1-9;
the experimental method comprises the following steps: (1) product density: reference is made to GB/T1463-2005 & lt & ltfiber reinforced plastic density and relative density test method & gt;
(2) and (3) impact strength test: refer to GB/T1451-2005 simple beam impact toughness test method for fiber reinforced plastics;
(3) tensile strength: reference is made to GB/T1447-;
(4) bending strength: refer to GB/T1449-;
(5) temperature resistance: heat distortion temperature: reference is made to GB/T1634.2-2004 'determination of plastic load deformation temperature'; low temperature resistance: the test is carried out according to GB/T2423.1-2008 'high and low temperature test Standard';
(6) corrosion resistance: reference is made to GB/T3857-2017 test method for chemical medium resistance of glass fiber reinforced thermosetting plastics;
(7) dielectric constant, dielectric loss: refer to GB/T1409-.
And (3) test results: the test results are shown in Table 2.
Table 2 product Performance test results
Figure BDA0002406227540000071
As can be seen from Table 2, the glass fiber reinforced plastic pultrusion radome for the 5G base station provided by the invention has good mechanical properties, wherein the radome prepared in the embodiment 2 has the best performance, and the impact strength reaches 70kJ/m2The tensile strength reaches 63MPa, the bending strength reaches 132MPa, the temperature resistance is optimal, and the dielectric constant and the dielectric loss are minimum, which is the best embodiment of the invention.
Compared with the example 2, the comparative example 1 changes the adding proportion of each component of the filler in the antenna housing formula, the comparative example 2 changes the adding proportion of each component of the unsaturated polyester resin in the antenna housing formula, and the comparative example 3 changes the type of the glass fiber, but the mechanical property, the product density, the dielectric property, the corrosion resistance and the temperature resistance of the glass fiber reinforced plastic pultrusion antenna housing for the 5G base station prepared in the comparative examples 1-3 are inferior to those of the glass fiber reinforced plastic pultrusion antenna housing for the 5G base station prepared in the example 2, which shows that the components in the glass fiber reinforced plastic antenna housing formula for the 5G base station provided by the invention reach the optimized effect within the formula range.
Compared with the embodiment 2, the comparative example 4 is the plastic radome suitable for the construction of the 5G base station, but the mechanical property, the corrosion resistance and the high and low temperature resistance of the radome prepared in the embodiment 2 are obviously superior to those of the radome in the embodiment 4, which shows that the glass fiber reinforced plastic pultruded radome for the 5G base station provided by the invention can perfectly replace the plastic radome, and provides more abundant choices for the construction of the 5G base station.
The above examples are merely illustrative of several embodiments of the present invention and are not intended to limit the invention. Those skilled in the art will recognize that changes may be made to the embodiments described above without departing from the spirit and scope of the invention. Therefore, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the technical spirit of the present invention are covered by the claims of the present invention.

Claims (5)

1. The glass fiber reinforced plastic pultrusion radome for the 5G base station is characterized by comprising the following components in parts by weight: 55-70 parts of glass fiber, 40-60 parts of unsaturated polyester resin, 0.25-0.5 part of flame retardant, 40-50 parts of aluminum hydroxide, 3-4 parts of filler, 3-4 parts of PE powder, 20.4-0.6 part of ultraviolet absorbent UV-20, 0.4-0.6 part of antioxidant, 0.5-0.75 part of mold release agent, 0.5-0.75 part of tert-butyl peroxybenzoate, 0.5-0.75 part of dibenzoyl peroxide and 0.12-0.18 part of 4-cyclohexanedicarboxylic peroxydicarboxylate.
2. The glass fiber reinforced plastic pultrusion radome for the 5G base station, according to claim 1, is characterized by comprising the following components in parts by weight: 58.3 parts of glass fiber, 50 parts of unsaturated polyester resin, 0.4 part of flame retardant, 43 parts of aluminum hydroxide, 3.6 parts of filler, 3.5 parts of PE powder, 20.5 parts of ultraviolet absorbent UV-20.5 parts of antioxidant, 0.63 part of mold release agent, 0.65 part of tert-butyl peroxybenzoate, 0.7 part of dibenzoyl peroxide and 0.15 part of 4-cyclohexanediol peroxydicarboxylate.
3. The glass fiber reinforced plastic pultrusion radome for the 5G base station as claimed in claim 1 or 2, wherein the glass fiber is composed of an expanded glass fiber felt and a glass fiber yarn in a weight ratio of 1:3, and the glass fiber yarn is TEX 4800; the unsaturated polyester resin consists of o-benzene resin and m-benzene resin according to the weight ratio of 3: 5.
4. The fiber reinforced plastic pultrusion radome for the 5G base station as claimed in claim 1 or 2, wherein the filler is composed of superfine silica micropowder, organic bentonite, kaolin and a carbonate dispersant in a weight ratio of 6:5:8: 1.
5. The preparation method of the glass fiber reinforced plastic pultruded radome for the 5G base station according to any one of claims 1 to 4, comprising the following steps:
s1, mixing glass fiber, unsaturated polyester resin, a flame retardant, aluminum hydroxide, a filler, PE powder, an ultraviolet absorbent UV-2, an antioxidant, a mold release agent, tert-butyl peroxybenzoate, dibenzoyl peroxide and 4-cyclohexanediester peroxide according to the formula ratio, and stirring at the temperature of 25 ℃ and the rotating speed of 400rpm for 1h to prepare a mixture A;
s2, spinning the glass fiber through a creel to prepare glass fiber yarn, and then entering a preforming die through a yarn penetrating net;
s3, injecting the mixture A prepared in the step S1 into the glue injection box, enabling the glass fiber yarns in the preforming mold to enter the glue injection box through a guiding device, and infiltrating for 0.5h through the mixture A to prepare glass fiber yarns infiltrated by the mixture A;
s4, injecting the glass fiber yarns soaked in the mixture A prepared in the step S3 into a mold, heating for 30min at 70 ℃, and curing and forming;
and S5, pulling out the cured and molded product through a full-automatic traction device, and performing pultrusion to obtain the product.
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CN112980092A (en) * 2021-02-24 2021-06-18 天津泽希新材料有限公司 5G antenna housing composite material and manufacturing method thereof

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CN112759780A (en) * 2020-12-31 2021-05-07 南京华格电汽塑业有限公司 Anti-freezing low-temperature impact-resistant ASA/GF composite material antenna housing
CN112980092A (en) * 2021-02-24 2021-06-18 天津泽希新材料有限公司 5G antenna housing composite material and manufacturing method thereof

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