CN111392124B - Pure electric intelligent vacuum shaping packaging machine for high-capacity materials - Google Patents
Pure electric intelligent vacuum shaping packaging machine for high-capacity materials Download PDFInfo
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- CN111392124B CN111392124B CN202010270172.6A CN202010270172A CN111392124B CN 111392124 B CN111392124 B CN 111392124B CN 202010270172 A CN202010270172 A CN 202010270172A CN 111392124 B CN111392124 B CN 111392124B
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- shaping
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- bag opening
- hopper
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- 238000007493 shaping process Methods 0.000 title claims abstract description 141
- 239000000463 material Substances 0.000 title claims abstract description 60
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 67
- 238000005303 weighing Methods 0.000 claims abstract description 52
- 241001122767 Theaceae Species 0.000 claims abstract description 47
- 238000002791 soaking Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 29
- 238000004080 punching Methods 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 20
- 230000000903 blocking effect Effects 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 11
- 239000013307 optical fiber Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims 11
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000001502 supplementing effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
- B65B1/34—Adjusting weight by trickle feed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/02—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/146—Closing bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Vacuum Packaging (AREA)
Abstract
The invention discloses a high-capacity material pure electric intelligent vacuum shaping packaging machine, which comprises: a frame; the hopper is arranged at the top of the frame; the conveyor belt is arranged at the bottom of the hopper and used for accommodating tea leaves falling in the hopper; the weighing hopper is arranged at the bottom of one end of the conveyor belt; the material supplementing mechanism is arranged at the bottom of the other end of the conveyor belt; the weighing sensor is arranged at the bottom of the weighing hopper; the bag opening hopper is used for accommodating tea leaves in the weighing hopper; the bag opening transmission mechanism is connected with a bag opening hopper; the soaking bag box is arranged below the weighing hopper; a first baffle plate is arranged on one side of the frame, which is positioned at the bag opening hopper and is far away from the soaking bag box; a second baffle is arranged at the position of the frame close to the bottom and is positioned below the bag opening hopper; the shaping vacuumizing mechanism is located below the second baffle, a blanking port is formed in the second baffle, and the blanking port is located below the bag opening hopper. The packaging machine can package large-capacity tea leaves, and has the advantages of stable transmission process, low noise and high working efficiency.
Description
Technical Field
The invention relates to the technical field of tea processing equipment, in particular to a high-capacity material pure electric intelligent vacuum shaping packaging machine.
Background
With the development of tea culture, people who like to drink tea are more and more; bulk tea has defects on quality preservation and external display, so most of tea is sold after being packaged at present; however, the existing tea packaging machine only packages small-capacity tea leaves, the capacity of the packaged tea leaves is limited to a certain extent, and the large-capacity tea leaves cannot be packaged.
Meanwhile, the existing tea packaging machine transmits through the air cylinder, and the existing tea packaging machine has the problems of high noise, low reliability and easiness in pollution of hydraulic power to tea.
Therefore, the high-capacity material pure electric intelligent vacuum shaping packaging machine capable of packaging high-capacity tea leaves is researched, and the high-capacity material pure electric intelligent vacuum shaping packaging machine with stable transmission process and low noise is a problem to be solved by the person skilled in the art.
Disclosure of Invention
In view of the above, the invention provides a high-capacity material pure electric intelligent vacuum shaping packaging machine which can package high-capacity tea leaves, and has the advantages of stable transmission process and low noise.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
pure electronic intelligent vacuum plastic packagine machine of large capacity material includes:
A frame;
the hopper is arranged at the top of the frame;
The conveying belt is arranged at the bottom of the hopper and used for accommodating tea leaves falling in the hopper;
the weighing hopper is arranged at the bottom of one end of the conveyor belt;
The feeding mechanism is arranged at the bottom of the other end of the conveyor belt, and a discharge hole of the feeding mechanism is arranged at the top of the weighing hopper;
the weighing sensor is arranged at the bottom of the weighing hopper and is used for detecting the weight of tea in the weighing hopper;
the bag opening hopper is used for containing tea leaves in the weighing hopper;
The bag opening transmission mechanism is connected with the bag opening hopper and drives the bag opening hopper to move up and down;
The soaking bag box is arranged below the weighing hopper, and a bag taking opening is formed in the bottom of the soaking bag box;
The bag opening mechanism is arranged on one side, far away from the bubble bag box, of the bag opening hopper on the frame, and is fixed on the first baffle;
the bag taking mechanism is arranged at the position, close to the bottom, of the frame, a second baffle is arranged below the bag opening hopper, and the bag taking mechanism is arranged at the top of the second baffle and is arranged below the bag soaking box;
The shaping vacuumizing mechanism is positioned below the second baffle, a blanking port is formed in the second baffle, and the blanking port is positioned below the bag opening hopper.
The technical scheme has the beneficial effects that the tea weighing machine can weigh the tea more accurately through the weighing sensor and the feeding mechanism, and the bag opening transmission mechanism, the bag taking mechanism and the shaping vacuumizing mechanism drive the gears, the tooth rows and the linear tracks to transmit through the stepping motor, so that the machine has the advantages of pure electric operation, low noise and high working efficiency.
Preferably, the bottom of the weighing hopper is provided with a bin gate, the bin gate is hinged with the side wall of the weighing hopper, a switch motor is further arranged on the side wall of the weighing hopper, and the bin gate and the connecting end of the weighing hopper are sequentially connected with three connecting rods which are connected with the switch motor. The switch motor drives the connecting rod to move, so that the bin gate is opened.
Preferably, the bag opening transmission mechanism comprises: bag opening tooth row, bag opening stepping motor and bag opening gear; the bag opening tooth row is connected with the side wall of the bag opening hopper, an output shaft of the bag opening stepping motor is connected with the bag opening gear, and the bag opening gear is meshed with the bag opening tooth row for transmission. The bag opening stepping motor drives the bag opening gear to rotate to drive the bag opening gear row to move up and down, and then drives the bag opening hopper to move up and down, so that bag opening is carried out on the soaking bag.
Preferably, a bag opening suction disc and a bag opening detection component for detecting the bag opening state are arranged in the bag opening mechanism; the bag opening suction disc is vertical and faces to the bag opening hopper.
Preferably, the bag taking mechanism comprises: the bag taking sucker, the bag taking transmission gear row, the bag taking motor and the rotating motor component; a supporting plate is arranged at the top of the second baffle plate and is arranged at the bottom of the bubble bag box; the rotary motor assembly is rotationally connected to the top of the supporting plate, the bag taking motor is connected with the rotary motor assembly, the bag taking transmission gear row is in sliding connection with the rotary motor assembly, a bag taking gear is arranged at the output end of the bag taking motor, the bag taking gear is in meshed transmission with the bag taking transmission gear row, and the bag taking sucker is connected to the top of the bag taking transmission gear row. After the bag taking sucker sucks the soaking bag, the bag taking sucker is driven to rotate by 90 degrees through the rotating motor assembly, and the bag taking sucker is driven to move by the bag taking transmission gear row until the bag opening sucker sucks the soaking bag, the soaking bag is opened, and the bag taking sucker is restored to the original position to continue the bag taking process.
Preferably, the top of second baffle is equipped with keeps off the end plastic, keep off end plastic includes: bottom plate, fender end plastic motor element is connected with the bottom plate, and drives the bottom plate removes, when needs keep off the material, the bottom plate is arranged in the top of blanking mouth. After the tea is poured, the material is required to be pressed on the bottom plate, the bottom blocking shaping motor assembly drives the bottom plate to move after the material pressing is finished, the tea bag falls into the blanking port, and the tea bag enters the shaping vacuumizing mechanism to carry out shaping operation.
Preferably, a vibrating plate is arranged at the top of the bottom plate, and a vibrating component is arranged between the bottom plate and the vibrating plate to drive the vibrating plate to vibrate at the top of the bottom plate; the top of bottom plate sets up the through-hole, the bottom of vibrating plate sets up the guide post, the guide post wears to locate in the through-hole. The vibrating plate vibrates to vibrate materials in the soaking bag, and after vibration, the materials are pressed to enable the tea leaves to be placed in the soaking bag more orderly; when the vibrating plate vibrates, the guide post moves up and down in the through hole, so that the vibrating plate can be prevented from shifting in position when vibrating.
Preferably, a punch block pressing transmission mechanism is arranged on the first baffle, and the punch block pressing transmission mechanism comprises: the punching machine comprises a punching motor, a punching linear guide rail and a punching elastic piece, wherein the punching motor is connected with the punching linear guide rail and is arranged on the first baffle, and the punching elastic piece moves up and down along the punching linear guide rail.
Preferably, the shaping vacuumizing mechanism comprises: the device comprises a first shaping bin, a second shaping bin, a vacuum chamber, a pressing shaping assembly, an upward pressing shaping assembly, a receiving shaping box, a wide surface shaping assembly, a bin gate transmission assembly and a sealing elastic assembly for sealing tea packaging;
The first shaping bin and the second shaping bin are arranged at the bottom of the second baffle, the position of the first shaping bin is fixed, and the bin gate transmission assembly is connected with the second shaping bin and drives the second shaping bin to move left and right; a cavity is arranged in the first shaping bin, and the vacuum chamber is positioned at the top end in the first shaping bin;
the material receiving shaping box is U-shaped, is arranged at the bottom end of the inside of the first shaping bin, and the wide surface shaping assembly is arranged at the two ends of the opening of the material receiving shaping box and is used for shaping the wide surface of the tea package;
The upper pressing shaping assembly is positioned below the material receiving shaping box, and the lower pressing shaping assembly is positioned above the material receiving shaping box and is used for shaping the upper surface and the lower surface of the tea package;
A bin gate transmission plate is arranged on one side, far away from the first shaping bin, of the second shaping bin, the top of the bin gate transmission plate is connected to the bottom of the second baffle, and the bin gate transmission assembly is fixed on the bin gate transmission plate;
The sealing elastic component is fixed on the bin gate transmission plate and is positioned above the bin gate transmission component.
Preferably, the second baffle bottom sets up two plectrums that are used for stroking out the limit for bubble bag, the plectrum is located the both sides in first plastic storehouse, and arranges in between first plastic storehouse and the second plastic storehouse, the second baffle bottom sets up the plectrum motor, the output shaft of plectrum motor is first plectrum gear, and first plectrum gear engagement connects second plectrum gear, the second plectrum gear with the plectrum is connected, the rotation of second plectrum gear drives the plectrum rotates and stroks out the limit. After the edges are smoothed, the sealing position of the soaking bag is smoother, and the soaking bag is more convenient to vacuumize and seal.
Compared with the prior art, the invention discloses a high-capacity material pure electric intelligent vacuum shaping packaging machine, which has the beneficial effects that the weighing hopper is internally provided with the weighing sensor for weighing the weight of tea, and the feeding mechanism can also feed the weight of the tea by the weighing hopper, so that the weighing of the weight of the tea is more accurate; in addition, the stepping motor is selected to drive the packaging machine to work, so that the invention has the advantages of low noise, convenient maintenance and high working efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a packaging machine according to the present invention;
fig. 2 is a left side view of the packaging machine provided by the present invention;
FIG. 3 is a schematic structural view of the bag taking mechanism provided by the invention;
FIG. 4 is a schematic diagram of a connection part of a pulling plate according to the present invention;
FIG. 5 is an enlarged view of the structure at the base plate provided by the present invention;
Fig. 6 is an enlarged view of the structure at a provided by the present invention.
Wherein, in the drawing,
1-A frame;
101-a first baffle;
102-a second baffle;
1021-blanking port;
103-supporting plates; 104-a bin gate drive plate;
2-a hopper;
3-weighing hopper;
301-bin gate; 302-a switch motor; 303-connecting rod;
4-a feeding mechanism; 5-a weighing sensor; 6, bag opening hopper;
7-bag transmission mechanism;
701-bag tooth row; 702-bag opening stepper motor; 703-bag opening gear;
8-soaking bag box;
9-bag opening mechanism;
901-opening a bag sucker; 902-bag detection part; 903-bag baffle;
10-a bag taking mechanism;
1001-a bag taking sucker; 1002-taking a bag transmission gear row; 1003-bag taking motor; 1004-a rotating electric machine assembly; 1005-bag taking linear guide rod;
11-shaping and vacuumizing mechanisms;
1101-a first shaping bin; 1102-a second shaping bin; 1103-vacuum chamber; 1104-pressing down the shaping assembly; 1105-up-press shaping component; 1106-receiving and shaping box; 1107—a broadside shaping assembly; 1108-bin gate drive assembly; 1109-a seal elastic assembly;
12-bottom blocking shaping;
1201-floor; 1202-a bottom-blocking reshaping motor assembly; 1203-vibrating plate; 1204-vibrating components; 1205-guiding column;
13-a punching block pressing transmission mechanism;
1301-punching block pressing motor; 1302-punching a block pressing linear guide rail; 1303-a swage elastomer;
14-pulling sheets; 15-a first paddle gear; 16-a second paddle gear;
17-a push plate transmission mechanism;
1701-a push plate motor; 1702-a push plate tooth row; 1703-push plate.
18-Plectrum motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The embodiment of the invention discloses a high-capacity material pure electric intelligent vacuum shaping packaging machine, which comprises the following steps:
A frame 1;
The hopper 2 is arranged at the top of the frame 1;
The conveyor belt is arranged at the bottom of the hopper 2 and is used for accommodating tea leaves falling in the hopper 2;
The weighing hopper 3 is arranged at the bottom of one end of the conveyor belt;
The material supplementing mechanism 4 is arranged at the bottom of the other end of the conveyor belt, and a discharge hole of the material supplementing mechanism 4 is arranged at the top of the weighing hopper 3;
The weighing sensor 5 is arranged at the bottom of the weighing hopper 3 and is used for detecting the weight of tea in the weighing hopper 3;
a bag opening hopper 6, wherein the bag opening hopper 6 is used for containing tea leaves in the weighing hopper 3;
the bag opening transmission mechanism 7 is connected with the bag opening hopper 6 and drives the bag opening hopper 6 to move up and down;
the soaking bag box 8 is arranged below the weighing hopper 3, and a bag taking opening is formed in the bottom of the soaking bag box 8;
The bag opening mechanism 9 is arranged on one side of the frame 1, which is far away from the bubble bag box 8, of the bag opening hopper 6, and the bag opening mechanism 9 is fixed on the first baffle 101;
The bag taking mechanism 10, a second baffle plate 102 is arranged at the position, close to the bottom, of the frame 1, the second baffle plate 102 is positioned below the bag opening hopper 6, and the bag taking mechanism 10 is arranged at the top of the second baffle plate 102 and is positioned below the bag soaking box 8;
The shaping vacuumizing mechanism 11, the shaping vacuumizing mechanism 11 is located below the second baffle plate 102, a blanking port 1021 is formed in the second baffle plate 102, and the blanking port 1021 is located below the bag opening hopper 6.
In order to further optimize the technical scheme, the bottom of the weighing hopper 3 is provided with the bin gate 301, the bin gate 301 is hinged with the side wall of the weighing hopper 3, the side wall of the weighing hopper 3 is also provided with the switch motor 302, the connecting end of the bin gate and the weighing hopper 3 is sequentially connected with the three connecting rods 303, and the bin gate is connected with the switch motor 302 through the three connecting rods 303.
In order to further optimize the above technical solution, the bag-opening transmission mechanism 7 comprises: bag opening tooth row 701, bag opening stepping motor 702 and bag opening gear 703; the bag opening gear row 701 is connected with the side wall of the bag opening hopper 6, the output shaft of the bag opening stepping motor 702 is connected with the bag opening gear 703, and the bag opening gear 703 is meshed with the bag opening gear row 701 for transmission.
In order to further optimize the technical scheme, a bag opening suction cup 901 and a bag opening detection component 902 for detecting the bag opening state are arranged in the bag opening mechanism 9; the bag opening suction cup 901 is vertical and faces the bag opening hopper 6. The bag opening mechanism 9 is further provided with a bag opening baffle 903, the bag opening baffle 903 is U-shaped, the bottom plate of the bag opening baffle 903 is connected with the first baffle 101, the bag opening baffle 903 is in an opening shape along the moving direction of the bag opening hopper 6 and towards one side of the bag taking mechanism 10, the bag opening sucker 901 is arranged on the inner side of the bottom plate of the bag opening baffle 903 towards the bag taking mechanism 10, the bag opening detection part 902 is arranged on the inner side wall of the bag opening baffle 903 and used for detecting whether a bubble bag is opened, and the bag opening detection part 902 adopts optical fibers for detection. As shown in fig. 6, fig. 6 is a perspective view showing both the bag suction cup 901 and the bag detection part 902.
To further optimize the above technical solution, the bag taking mechanism 10 includes: a bag taking sucker 1001, a bag taking transmission gear row 1002, a bag taking motor 1003 and a rotating motor assembly 1004; the top of the second baffle plate 102 is provided with a supporting plate 103, and the supporting plate 103 is arranged at the bottom of the bubble bag box 8; the rotating motor assembly 1004 is rotatably connected to the top of the supporting plate 103, the bag taking motor 1003 is connected with the rotating motor assembly 1004, the bag taking transmission gear row 1002 is slidably connected with the rotating motor assembly 1004, a bag taking gear is arranged at the output end of the bag taking motor 1003, the bag taking gear is in meshed transmission with the bag taking transmission gear row 1002, and the bag taking sucker 1001 is connected to the top of the bag taking transmission gear row 1002. The bag taking linear guide rail is connected to the rotating motor assembly 1004, the bag taking linear guide rod 1005 is connected to the bottom of the bag taking sucker 1001, the bag taking linear guide rod 1005 is arranged in the bag taking linear guide rail and is in sliding connection with the bag taking linear guide rail, three sides of the bag taking linear guide rod 1005 are in contact with the bag taking linear guide rail, the side which is not in contact with the bag taking linear guide rail is connected with the bag taking transmission gear row 1002, the bag taking motor 1003 is connected with the outer side wall of the bag taking linear guide rail, and the bag taking motor 1003 drives the bag taking linear guide rod 1005 to move up and down in the bag taking linear guide rail through the bag taking gear; the rotary motor assembly 1004 drives the bag taking linear guide rail to rotate, and the bag taking motor 1003, the bag taking suction cup 1001 and the bag taking linear guide rod 1005 all rotate along with the bag taking linear guide rail.
To further optimize the above solution, the top of the second baffle 102 is provided with a bottom blocking shaping 12, and the bottom blocking shaping 12 includes: the bottom plate 1201 and the bottom blocking shaping motor assembly 1202 are connected with the bottom plate 1201, and drive the bottom plate 1201 to move, and when the material blocking is needed, the bottom plate 1201 is arranged above the blanking port 1021. The bottom plate 1201 and the bottom blocking and shaping motor assembly 1202 are driven by the structure of gears, gear rows, linear guide rails and linear guide rods.
In order to further optimize the technical scheme, a vibrating plate 1203 is arranged at the top of the bottom plate 1201, and a vibrating member 1204 is arranged between the bottom plate 1201 and the vibrating plate 1203 to drive the vibrating plate 1203 to vibrate at the top of the bottom plate 1201; the top of the base plate 1201 is provided with a through hole, the bottom of the vibrating plate 1203 is provided with a guide post 1205, and the guide post 1205 is penetrated in the through hole.
In order to further optimize the above technical solution, the first baffle 101 is provided with a punch press transmission mechanism 13, and the punch press transmission mechanism 13 includes: the punching motor 1301, the punching linear guide 1302 and the elastic pressing element 1303 are connected with the punching linear guide 1302, and are arranged on the first baffle 101, and the elastic pressing element 1303 moves up and down along the punching linear guide 1302. The punch press motor 1301 and the punch press linear guide 1302 are driven by a gear and gear row structure.
In order to further optimize the above technical solution, the plastic evacuation mechanism 11 comprises: a first shaping cabin 1101, a second shaping cabin 1102, a vacuum chamber 1103, a lower pressure shaping component 1104, an upper pressure shaping component 1105, a material receiving shaping box 1106, a wide face shaping component 1107, a cabin door transmission component 1108 and a sealing elastic component 1109 for sealing the tea package;
The first shaping bin 1101 and the second shaping bin 1102 are arranged at the bottom of the second baffle 102, the position of the first shaping bin 1101 is fixed, and the bin gate transmission assembly 1108 is connected with the second shaping bin 1102 and drives the second shaping bin 1102 to move left and right; a cavity is arranged in the first shaping cabin 1101, and a vacuum chamber 1103 is positioned at the top end inside the first shaping cabin 1101;
the material receiving shaping box 1106 is U-shaped, is arranged at the bottom end of the interior of the first shaping bin 1101, and the wide surface shaping assembly 1107 is arranged at the two ends of the opening of the material receiving shaping box 1106 and is used for shaping the wide surface of the tea package;
the upper press shaping assembly 1105 is positioned below the material receiving shaping box 1106, and the lower press shaping assembly 1104 is positioned above the material receiving shaping box 1106 and is used for shaping the upper surface and the lower surface of the tea package;
a door transmission plate 104 is arranged on one side of the second shaping cabin 1102, which is far away from the first shaping cabin 1101, the top of the door transmission plate 104 is connected to the bottom of the second baffle 102, and a door transmission assembly 1108 is fixed on the door transmission plate 104;
The seal spring assembly 1109 is secured to the door drive plate 104 and is located above the door drive assembly 1108. The pressing shaping assembly 1104 is divided into two halves, one half of the pressing shaping assembly 1104 is arranged at the top of the first shaping cabin 1101, the other half of the pressing shaping assembly 1104 is arranged at the top of the second shaping cabin 1102, and the pressing shaping assembly 1104 moves downwards to press and shape the bubble bag after the first shaping cabin 1101 and the second shaping cabin 1102 are overlapped; the upper press shaping assembly 1105 pushes the material receiving shaping box 1106 upwards to realize upper press shaping; the sealing elastic component 1109 comprises a sealing end and a sealing transmission part, wherein the sealing end penetrates through the side wall of the second shaping bin 1102 to seal the bubble bag, the sealing transmission part drives a sealing gear through a sealing motor, and the sealing gear drives a sealing rack to enable the sealing end to move back and forth to seal the bubble bag. The sealing end is heated and sealed by a heating rod.
In order to further optimize the above technical scheme, two paddles 14 for straightening edges of the bubble bag are arranged at the bottom of the second baffle 102, the paddles 14 are located at two sides of the first shaping bin 1101 and are arranged between the first shaping bin 1101 and the second shaping bin 1102, a paddle motor 18 is arranged at the bottom of the second baffle 102, an output shaft of the paddle motor 18 is connected with a first paddle gear 15, the first paddle gear 15 is in meshed connection with a second paddle gear 16, the second paddle gear 16 is connected with the paddles 14, and rotation of the second paddle gear 16 drives the paddles 14 to rotate for straightening edges. As shown in fig. 4, one of the first shifting piece gears 15 is driven to rotate by one of the shifting piece motors 18, and the two first shifting piece gears 15 are meshed for transmission.
To further optimize the above technical solution, the rear side of the first shaping magazine 1101 is provided with a push plate transmission mechanism, and the push rod transmission mechanism 17 includes: the tea bag packaging machine comprises a push plate motor 1701, a push plate tooth row 1702, a push plate gear and a push plate 1703, wherein the push plate 1703 is connected with the end part of the push plate tooth row 1702, an output shaft of the push plate motor 1701 is connected with the push plate gear, the push plate gear is connected with the push plate tooth row 1702, the push plate motor 1701 drives the push plate 1703 to move back and forth, and packaged tea bags are pushed out of a material receiving shaping box 1106.
Working principle:
The materials are contained in the hopper 2, the conveyor belt is used for containing the materials in the hopper 2, the conveyor belt is rotated positively to convey a large amount of materials into the weighing hopper 3, the weight of the materials is detected by the weighing sensor 5, the conveyor belt is rotated reversely, a small amount of materials are conveyed into the feeding mechanism 4, and the feeding mechanism 4 feeds the materials into the weighing hopper 3 until the materials in the hopper reach the required weight; the bin gate 301 is opened by driving the connecting rod 303 to move through the switch motor 302, the materials in the weighing hopper 3 enter the bag opening hopper 6, finished product bags are placed in the bag box 8, the bag taking motor 1003 drives the bag taking suction disc 1001 to move to the bag opening position on the bag taking transmission gear row 1002 to suck the bags to move back, then the rotary motor assembly 1004 rotates the bag taking suction disc 1001 by 90 degrees and then the bag taking motor 1003 drives the bag taking suction disc 1001 to move to the bag opening position, the bag opening suction disc 901 sucks the bags, the bag taking transmission gear row 1002 drives the bag taking suction disc 1001 to move back to open the bags, the bag opening stepping motor 702 drives the bag opening hopper 6 to move downwards to the interior of the bags, at the moment, the switch motor 302 drives the connecting rod 303 to move to open the bin gate 301, the materials in the weighing hopper 3 enter the bag opening hopper 6, and the materials enter the bags through the bag opening hopper 6, after the material filling of the soaking bag is completed, the bottom blocking shaping motor assembly 1202 drives the second baffle plate 102 to move to the upper side of the blanking port 1021, the punching block pressing motor 1301 drives the material pressing elastic element 1303 to move on the punching block pressing linear guide rail 1302, the material pressing elastic element 1303 presses the material, after the material pressing is completed, the bottom blocking shaping motor assembly 1202 drives the second baffle plate 102 to move to restore to the original position, the soaking bag filled with the material enters the material receiving shaping box 1106 through the blanking port 1021, the material is shaped through the pressing shaping assembly 1104, the upper shaping assembly 1105 and the wide shaping assembly 1107, after the shaping is completed, the vacuum pump evacuating valve is started in the vacuum chamber 1103 to start vacuumizing work to the required vacuum degree, and then the sealing elastic assembly 1109 seals the soaking bag to be completely sealed through the heating rod, so that the whole packaging process is completed.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. Pure electronic intelligent vacuum plastic packagine machine of large capacity material, its characterized in that includes:
a frame (1);
The hopper (2) is arranged at the top of the frame (1);
The conveying belt is arranged at the bottom of the hopper (2) and is used for accommodating tea leaves falling in the hopper (2);
the weighing hopper (3) is arranged at the bottom of one end of the conveyor belt;
The feeding mechanism (4) is arranged at the bottom of the other end of the conveyor belt, and a discharge hole of the feeding mechanism (4) is arranged at the top of the weighing hopper (3);
The weighing sensor (5) is arranged at the bottom of the weighing hopper (3) and is used for detecting the weight of tea in the weighing hopper (3);
A bag opening hopper (6), wherein the bag opening hopper (6) is used for accommodating tea leaves in the weighing hopper (3);
The bag opening transmission mechanism (7) is connected with the bag opening hopper (6) and drives the bag opening hopper (6) to move up and down; the bag opening transmission mechanism (7) comprises: a bag opening tooth row (701), a bag opening stepping motor (702) and a bag opening gear (703); the bag opening tooth row (701) is connected with the side wall of the bag opening hopper (6), an output shaft of the bag opening stepping motor (702) is connected with the bag opening gear (703), and the bag opening gear (703) is meshed with the bag opening tooth row (701) for transmission;
The soaking bag box (8) is arranged below the weighing hopper (3), and a bag taking opening is formed in the bottom of the soaking bag box (8);
The bag opening mechanism (9) is arranged on the frame (1), one side, away from the bag soaking box (8), of the bag opening hopper (6) is provided with a first baffle (101), and the bag opening mechanism (9) is fixed on the first baffle (101); a bag opening suction cup (901) and a bag opening detection component (902) for detecting the bag opening state are arranged in the bag opening mechanism (9); the bag opening suction disc (901) is vertical and faces the bag opening hopper (6); the bag opening mechanism (9) is also provided with a bag opening baffle (903), the bag opening baffle (903) is U-shaped, a bottom plate of the bag opening baffle (903) is connected with the first baffle (101), the bag opening baffle (903) is in an opening shape along the moving direction of the bag opening hopper (6) and one side facing the bag taking mechanism (10), the bag opening sucker (901) is arranged at the inner side of the bottom plate of the bag opening baffle (903) and faces the bag taking mechanism (10), the bag opening detection part (902) is arranged on the inner side wall of the bag opening baffle (903) and used for detecting whether a bubble bag is opened, and the bag opening detection part (902) adopts optical fibers for detection;
The bag taking mechanism (10) is arranged at a position, close to the bottom, of the frame (1), a second baffle (102) is arranged, the second baffle (102) is positioned below the bag opening hopper (6), and the bag taking mechanism (10) is arranged at the top of the second baffle (102) and is positioned below the bag soaking box (8); the bag taking mechanism (10) comprises: the bag taking sucker (1001), a bag taking transmission gear row (1002), a bag taking motor (1003) and a rotating motor assembly (1004); a supporting plate (103) is arranged at the top of the second baffle plate (102), and the supporting plate (103) is arranged at the bottom of the bubble bag box (8); the bag taking suction disc (1001) is connected to the top of the bag taking transmission gear row (1002);
The shaping vacuumizing mechanism (11), the shaping vacuumizing mechanism (11) is located below the second baffle (102), a blanking port (1021) is formed in the second baffle (102), and the blanking port (1021) is located below the bag opening hopper (6).
2. The high-capacity material pure electric intelligent vacuum shaping packaging machine according to claim 1, wherein a bin gate (301) is arranged at the bottom of the weighing hopper (3), the bin gate (301) is hinged with the side wall of the weighing hopper (3), a switch motor (302) is further arranged on the side wall of the weighing hopper (3), and three connecting rods (303) are sequentially connected with the connecting end of the bin gate (301) and the weighing hopper (3) and are connected with the switch motor (302) through the three connecting rods (303).
3. The high-capacity material pure electric intelligent vacuum shaping packaging machine according to claim 1 or 2, wherein a bottom blocking shaping (12) is arranged at the top of the second baffle (102), and the bottom blocking shaping (12) comprises: the blanking machine comprises a bottom plate (1201) and a bottom blocking shaping motor assembly (1202), wherein the bottom blocking shaping motor assembly (1202) is connected with the bottom plate (1201) and drives the bottom plate (1201) to move, and when a material blocking is needed, the bottom plate (1201) is arranged above a blanking port (1021).
4. The electric-only intelligent vacuum plastic packaging machine for large-capacity materials according to claim 3, wherein a vibrating plate (1203) is arranged at the top of the bottom plate (1201), a vibrating component (1204) is arranged between the bottom plate (1201) and the vibrating plate (1203), and the vibrating plate (1203) is driven to vibrate at the top of the bottom plate (1201); the top of bottom plate (1201) sets up the through-hole, the bottom of vibrating plate (1203) sets up guide post (1205), guide post (1205) are worn to locate in the through-hole.
5. The high-capacity material pure electric intelligent vacuum plastic packaging machine according to claim 4, wherein the first baffle (101) is provided with a punching block pressing transmission mechanism (13), and the punching block pressing transmission mechanism (13) comprises: the device comprises a punching motor (1301), a punching linear guide rail (1302) and an elastic pressing element (1303), wherein the punching motor (1301) is connected with the punching linear guide rail (1302) and is arranged on the first baffle plate (101), and the elastic pressing element (1303) moves up and down along the punching linear guide rail (1302).
6. The high-capacity material pure electric intelligent vacuum plastic packaging machine according to claim 5, wherein the plastic vacuumizing mechanism (11) comprises: the tea packaging machine comprises a first shaping bin (1101), a second shaping bin (1102), a vacuum chamber (1103), a pressing shaping assembly (1104), an upward pressing shaping assembly (1105), a receiving shaping box (1106), a wide face shaping assembly (1107), a bin gate transmission assembly (1108) and a sealing elastic assembly (1109) for sealing tea packages;
The first shaping bin (1101) and the second shaping bin (1102) are arranged at the bottom of the second baffle (102), the position of the first shaping bin (1101) is fixed, and the bin gate transmission assembly (1108) is connected with the second shaping bin (1102) and drives the second shaping bin (1102) to move left and right; a cavity is arranged in the first shaping bin (1101), and the vacuum chamber (1103) is positioned at the top end inside the first shaping bin (1101);
the material receiving shaping box (1106) is U-shaped, is arranged at the bottom end of the interior of the first shaping bin (1101), and the wide surface shaping assemblies (1107) are arranged at the two ends of the opening of the material receiving shaping box (1106) and are used for shaping the wide surface of the tea package;
The upper press shaping assembly (1105) is positioned below the material receiving shaping box (1106), and the lower press shaping assembly (1104) is positioned above the material receiving shaping box (1106) and is used for shaping the upper surface and the lower surface of the tea package;
A bin gate transmission plate (104) is arranged on one side, far away from the first shaping bin (1101), of the second shaping bin (1102), the top of the bin gate transmission plate (104) is connected to the bottom of the second baffle plate (102), and the bin gate transmission assembly (1108) is fixed on the bin gate transmission plate (104);
The seal elastic component (1109) is fixed on the bin gate transmission plate (104) and is positioned above the bin gate transmission component (1108).
7. The high-capacity material pure electric intelligent vacuum shaping and packaging machine according to claim 6, wherein two stirring sheets (14) for straightening edges of a bubble bag are arranged at the bottom of the second baffle (102), the stirring sheets (14) are positioned at two sides of the first shaping bin (1101) and are arranged between the first shaping bin (1101) and the second shaping bin (1102), a stirring sheet motor (18) is arranged at the bottom of the second baffle (102), an output shaft of the stirring sheet motor (18) is connected with a first stirring sheet gear (15), the first stirring sheet gear (15) is meshed with and connected with a second stirring sheet gear (16), the second stirring sheet gear (16) is connected with the stirring sheets (14), and the rotation of the second stirring sheet gear (16) drives the stirring sheets (14) to rotate for straightening edges.
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| CN202010270172.6A CN111392124B (en) | 2020-04-08 | 2020-04-08 | Pure electric intelligent vacuum shaping packaging machine for high-capacity materials |
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| CN111776261A (en) * | 2020-08-03 | 2020-10-16 | 红安正邦养殖有限公司 | Filling equipment for pig feed production and filling method thereof |
| CN111907819B (en) * | 2020-08-05 | 2022-05-03 | 湖南盛冠圆生态农业科技有限公司 | Spacing protective structure based on sewing device is used in fertilizer production |
| CN112407355A (en) * | 2020-10-16 | 2021-02-26 | 湖州曼智科技发展有限公司 | Small tea bagging mechanism |
| CN116534316B (en) * | 2023-03-28 | 2023-11-17 | 无锡灵鸽机械科技股份有限公司 | Composite weighing and packing method of solid fluid full-automatic packing machine |
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