CN111374279B - Fish ball processing's branch material all-in-one - Google Patents
Fish ball processing's branch material all-in-one Download PDFInfo
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- CN111374279B CN111374279B CN202010311835.4A CN202010311835A CN111374279B CN 111374279 B CN111374279 B CN 111374279B CN 202010311835 A CN202010311835 A CN 202010311835A CN 111374279 B CN111374279 B CN 111374279B
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- tank body
- extruding
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- 239000000463 material Substances 0.000 title claims abstract description 84
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 241000251468 Actinopterygii Species 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000000926 separation method Methods 0.000 claims abstract description 8
- 238000007667 floating Methods 0.000 claims abstract description 6
- 238000001125 extrusion Methods 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 28
- 238000009826 distribution Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 abstract description 2
- 235000013372 meat Nutrition 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000002699 waste material Substances 0.000 description 6
- 238000009835 boiling Methods 0.000 description 5
- 210000005056 cell body Anatomy 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 241001124569 Lycaenidae Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000009461 vacuum packaging Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/10—Fish meal or powder; Granules, agglomerates or flakes
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C25/00—Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Zoology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Marine Sciences & Fisheries (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a material separating integrated machine for fish ball processing, and mainly relates to the field of fish ball processing equipment. The device comprises a material extruding mechanism, a forming mechanism and a separation heating mechanism, wherein the material extruding mechanism is used for conveying the minced materials in a hopper to the forming mechanism; the forming mechanism is used for extruding, cutting and pelleting, the separation heating mechanism comprises a tank body, a net chain capable of reciprocating is arranged at the opening of the tank body, a belt type lifting device is fixed between the rear end of the tank body and a hopper, the belt type lifting device is specifically an inclined belt type conveyor, one end of the belt type lifting device is inserted into the tank body and is fixed with the rear side wall of the tank body, and the higher end of the belt type lifting device is arranged at the opening of the hopper and is used for conveying floating materials floating on the water back to the hopper. The invention has the beneficial effects that: the fish ball post-treatment device covers a plurality of core links of fish ball post-treatment, and the procedures are smoothly connected, so that the effect of improving the yield and reducing the cost is good.
Description
Technical Field
The invention relates to the field of fish ball processing equipment, in particular to a material separating integrated machine for fish ball processing.
Background
Fish balls are products popular in the market in recent years, and the processing and production processes mainly comprise: the method comprises the basic steps of raw material treatment, cleaning, meat picking, rinsing, dehydration, fine filtration, meat mincing, seasoning, molding, water boiling, cooling and packaging. Many steps of pre-treatment and processing of fish balls are performed manually, and with the continuous improvement of the level of mechanization and the continuous improvement of the requirements of the food processing industry, more and more automatic equipment is developed and applied to the processing of ball foods. For example, various processors, fish washers, meat harvesters, presses, fine filters, mincer, masher, etc. are used in the pretreatment stage. Wherein, each working procedure of the processing stage after the raw material preparation is finished mainly adopts a forming machine, a cooler, a vacuum packaging machine and the like on equipment, and mainly adopts the core steps of extrusion and cooking. In the existing equipment, the meat paste has high water content and loose stuffing in the process of extrusion and pelleting, so that a large amount of crushed aggregates are generated in the process of extrusion and pelleting, and in the large-scale production, the crushed aggregates cause great waste, high waste links in processing are formed, and meanwhile, if the waste is not removed in time in the links, the subsequent packaging links are influenced, and certain adverse effects are brought to equipment maintenance in the subsequent links.
Disclosure of Invention
The invention aims to provide a material dividing all-in-one machine for processing fish balls, which covers a plurality of core links of post-processing of the fish balls, ensures smooth connection of various working procedures, has high efficiency in making the fish balls and has good effect of improving the yield and reducing the cost.
The invention aims to achieve the aim, and the aim is achieved by the following technical scheme:
A material separating integrated machine for fish ball processing, which comprises a material extruding mechanism, a forming mechanism and a separation heating mechanism,
The extruding mechanism comprises a hopper and a host machine, wherein the host machine is used for conveying the minced materials in the hopper to the forming mechanism;
the forming mechanism comprises a feeding pipe communicated with a hopper, the discharge end of the feeding pipe is connected with a distributing box, a plurality of extrusion ports for discharging are arranged on the distributing box, the extrusion ports are detachably connected with the extrusion pipe, the outlet of the extrusion pipe is used for extruding the minced material, a small motor is fixed on the extrusion pipe, the output end of the small motor is connected with a rotating shaft, the front end of the rotating shaft is provided with a fixed cutter, the rotation of the cutter can cover the outlet of the extrusion pipe,
The separation heating mechanism comprises a tank body, the tank body is internally used for injecting hot water, the material distribution box is fixed in the tank body, a front shaft and a rear shaft are rotatably arranged at the top of the tank body, the front shaft and the rear shaft are horizontally arranged side by side, the rear shaft is positioned above the material distribution box, chain wheels are arranged on the front shaft and the rear shaft, a net chain is sleeved between the front shaft and the rear shaft, a circular reciprocating return stroke is realized on the net chain through teeth of the chain wheels, the width of the net chain corresponds to the width of the tank body, a belt type material lifting device is fixed between the rear end of the tank body and the hopper, the belt type material lifting device is specifically an inclined belt type conveyor, one end of the belt type material lifting device is inserted into the tank body and is fixed with the rear side wall of the tank body, and the higher end of the belt type conveyor is arranged at the opening of the hopper and used for conveying floating materials floating on the water surface back to the hopper.
And the bottoms of the host machine and the tank body are provided with angle wheels.
The hopper comprises a hopper-shaped part on the upper part and a column-shaped part on the lower part, a main shaft which extends vertically is arranged in the hopper in a centering manner, the main shaft is driven by electric power, stirring paddles and screw paddles are arranged on the main shaft from top to bottom, the stirring paddles are positioned at the bottom of the hopper-shaped part, the screw paddles are matched with a column-shaped channel in the column-shaped part to form a bolt conveying mechanism, the bottom end of the column-shaped part is connected with a discharging pipe, and an outlet of the discharging pipe is arranged outside a host machine and is connected with a feeding pipe.
The material distribution box comprises a bottom plate, a feeding side plate, 2 guiding side plates, a discharging side plate and a box cover, wherein the bottom plate is an isosceles trapezoid plate body, the feeding side plate, the 2 guiding side plates and the discharging side plate are fixed on the side of the bottom plate, the box cover is a transparent plastic plate, the side of the box cover is fixed on the top sides of the feeding side plate, the guiding side plate and the discharging side plate,
The diameter of conveying pipe is 45mm, and the width of feeding curb plate is 60mm, the vertical setting of direction curb plate is in the waist both sides of bottom plate, the board contained angle is 80 degrees between the direction curb plate, the distance between feeding curb plate and the ejection of compact curb plate is 202mm, be equipped with 8 crowded material mouths of equidistance on the ejection of compact curb plate.
The bottom plate is fixed with a distributing block, a central distributing sheet and a butt distributing sheet,
The two central material dividing sheets are symmetrically distributed left and right, one end of each central material dividing sheet adjacent to the corresponding material conveying pipe is connected, one end of each central material dividing sheet far away from the corresponding material conveying pipe is separated to be in a V-shaped structure and connected with the corresponding material discharging side plate, the two central material dividing sheets are centrally fixed in the box body, and the distance between the two ends of each central material dividing sheet adjacent to the corresponding material conveying pipe is 1/3 of the distance between the two parallel sides of the box body;
The two distributing blocks are symmetrically arranged on two sides of the central distributing piece, the distributing pieces are in spindle-shaped structures, the tips of the distributing blocks are adjacent to the feeding pipes, the side walls of the outer sides of the distributing blocks are parallel to the inner wall of the distributing groove of the box body, the distance between the side walls of the outer sides of the distributing blocks is 6.2mm, and the rear end of the central distributing piece is positioned in the middle of the distributing piece;
The butt-joint dividing sheets are 6, are symmetrically arranged on two sides of the central dividing sheet and are unfolded in a fan shape, the rear ends of the two outmost butt-joint dividing sheets are aligned with the blunt end center position of the dividing block, and the front ends of the butt-joint dividing sheets are contacted with the discharging side plate and are positioned between the adjacent extruding openings.
The pipe joint with the length of 2 cm is arranged on the extrusion port, the extrusion pipe is sleeved on the pipe joint, and the extrusion pipe and the pipe joint are fastened and fixed through the butterfly bolts, so that quick-dismantling fit is realized.
The net chain is provided with a hanging plate extending outwards.
Compared with the prior art, the invention has the beneficial effects that:
The mechanism comprises a continuous link of mixing and extruding materials, high-efficiency pelleting, boiling in water and recycling filtered crushed aggregates, the working procedures are connected smoothly, the circulation and the forming of materials are matched properly, and the production is high-efficiency. Not only realizes the great improvement of production efficiency, but also the waste material in the forming link is quickly recycled and remapped, so that the raw material loss is reduced, the trouble of filtering in the subsequent link is reduced, the production and the cost are improved, the quality is improved, and the method is very practical.
Drawings
Fig. 1 is a schematic perspective view of the structure of the present invention.
Fig. 2 is a schematic perspective view of the structure of the present invention.
FIG. 3 is a schematic diagram of the forming mechanism of the structural extrusion mechanism of the present invention.
FIG. 4 is a schematic diagram of the forming mechanism of the structural extrusion mechanism of the present invention.
FIG. 5 is a schematic diagram of the forming mechanism of the structural extrusion mechanism of the present invention.
Fig. 6 is a perspective cross-sectional view of the structure separation heating mechanism of the present invention.
Fig. 7 is an enlarged view of the portion a of the present invention.
Fig. 8 is an enlarged view of the portion B of the present invention.
Fig. 9 is an enlarged view of the C section of the present invention.
The reference numbers shown in the drawings:
1. a host; 2. a hopper; 3. a discharge pipe; 4. a feed pipe; 5. a material distributing box; 6. extruding a material pipe; 7. a bottom plate; 8. a feed side plate; 9. a guide side plate; 10. a discharging side plate; 11. a cutter; 12. a distributor block; 13. a central dividing sheet; 14. dividing the material into pieces at opposite positions; 15. a cell body; 16. a sprocket; 17. a net chain; 18. belt type lifting device.
Detailed Description
The application will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. Further, it will be understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the application, and equivalents thereof fall within the scope of the application as defined by the claims.
The instruments, reagents, materials, etc. used in the examples described below are conventional instruments, reagents, materials, etc. known in the art, and are commercially available. The experimental methods, detection methods, and the like in the examples described below are conventional experimental methods, detection methods, and the like that are known in the prior art unless otherwise specified.
Examples: fish ball processing's branch material all-in-one
The device is used as an integrated device for extrusion, molding, boiling and material separation and recovery of pill products, and has the following structure:
The following description is made conventionally, with the discharging direction being the front.
1) Material extruding mechanism
The intelligent control device comprises a host machine 1, wherein the host machine 1 is of a van-type host machine 1 structure, an angle wheel is arranged at the bottom, the intelligent control device is convenient to move, and a control panel is arranged on the surface of a case of the host machine 1 to control power equipment in the host machine 1.
A motor, a motor controller, a speed reducer and other power equipment for controlling the main shaft are arranged in the main machine 1.
The top of the main machine 1 is fixedly provided with a hopper 2 with an upper opening, the whole hopper 2 is of a conical structure with a large top and a small bottom, which is convenient for top material collection and bottom material extrusion, the hopper is a bucket-shaped part, the bottom of the hopper 2 is a columnar part, a vertically extending columnar cavity is arranged in the hopper 2, a vertically extending main shaft is arranged in the middle of the hopper 2, the main shaft is controlled and driven through power equipment in the main machine 1, stirring paddles and propeller blades are sequentially arranged at the lower part of the main shaft from top to bottom, the stirring paddles are used for stirring meat emulsion and conveying the meat emulsion downwards in a pressing mode, and the propeller blades are located in the columnar parts and are used for being matched with the columnar cavities to form a spiral conveying mechanism.
The bottom of the hopper 2 is connected with a discharging pipe 3, and a discharging hole of the discharging pipe 3 is arranged outside the host machine 1.
2) Forming mechanism
The forming mechanism mainly comprises a feeding pipe 4, a distributing box 5 and a squeezing pipe 6;
the feed box 5 comprises a bottom plate 7, a feeding side plate 8, a guiding side plate 9*2, a discharging side plate 10 and a box cover, and is sealed together to form an isosceles trapezoid flat box body structure, wherein the bottom plate 7 is positioned at the bottom, a supporting plane is provided for conveying materials, the feeding side plate 8, the guiding side plate 9 and the discharging side plate 10 are the same in height and are enclosed on the periphery of the bottom plate 7 to form a box body, the box cover is a transparent plastic plate, the situation of internal chymal materials can be observed at any time, and the side is fixed on the top side of the feeding side plate 8, the guiding side plate 9 and the discharging side plate 10 to form a closed structure.
The bottom plate 7 is isosceles trapezoid, and feeding curb plate 8 central authorities are equipped with circular shape feed inlet, feed inlet and conveying pipe 4 intercommunication, and the diameter of conveying pipe 4 is 45mm, and the width of feeding curb plate 8 is less than ejection of compact curb plate 10, is 60mm, the both sides of feeding curb plate 8 and one side fixed connection of direction curb plate 9, wherein the vertical waist both sides that set up at bottom plate 7 of direction curb plate 9, the opposite side of direction curb plate 9 and the both sides fixed connection of ejection of compact curb plate 10, the board contained angle is 80 degrees between the direction curb plate 9, the distance between feeding curb plate 8 and the ejection of compact curb plate 10 is 202.
The discharging side plate 10 is provided with 8 equidistant extruding holes,
The base plate 7 is fixed with a distributing block 12, a central distributing sheet 13 and a butt distributing sheet 14,
The two center material separating sheets 13 are symmetrically distributed left and right, one end of each center material separating sheet 13 adjacent to the corresponding material conveying pipe 4 is connected, one end of each center material separating sheet 13 far away from the corresponding material conveying pipe 4 is separated to be in a V-shaped structure and connected with the corresponding material discharging side plate 10, the two center material separating sheets 13 are centrally fixed in the box body, and the distance between one end of each center material separating sheet 13 adjacent to the corresponding material conveying pipe 4 is 1/3 of the distance between two parallel sides of the box body.
The number of the distributing blocks 12 is two, all the distributing blocks are symmetrically arranged on two sides of a central distributing piece 13, the distributing blocks 12 are in spindle-shaped structures, the tips of the distributing blocks are adjacent to the feeding pipes 4, the lateral walls of the outer sides of the distributing blocks are parallel to the inner wall of the distributing groove of the box body, the distance between the lateral walls of the distributing blocks is 6.2mm, the rear ends of the central distributing pieces 13 are positioned in the middle of the distributing blocks 12,
The split material sheets 14 are 6, are symmetrically arranged on two sides of the central material sheet 13 in a fanning manner, the rear ends of the split material sheets 14 are positioned behind the front ends of the central material sheet 13, and the front ends of the split material sheets 14 are contacted with the discharging side plate 10 and positioned between adjacent material extruding openings. The rear ends of the outermost two buttoning webs are punched out of the center of the blunt end of the distributor block 12.
The extrusion pipe 6 is sleeved on the pipe connector, the extrusion pipe 6 and the pipe connector are fastened through the butterfly bolts, quick-dismantling fit is achieved, the extrusion pipe 6 is arranged into a modularized structure which is convenient to detach and maintain, a small motor is fixed at the bottom of the extrusion pipe 6, a rotating shaft is mounted on an output shaft of the small motor, a cutter 11 perpendicular to the rotating shaft is mounted at the front end of the rotating shaft, and the rotation of the cutter 11 can cover the outlet of the extrusion pipe 6.
Through the distribution layout, the distribution effect of realization is good, can effectually take care of to the extrusion branch material on edge, just come out the back from conveying pipe 4 to meat emulsion, just outwards separate by the distributor block 12 about earlier, the distributor block 12 can obtain sufficient filling with two to the extrusion mouth of marginal side of the cooperation of two opposite port branch material pieces 14 assurance in the outside, it is even to guarantee to control the branch material through central branch material piece 13, all there is an extrusion mouth between every two adjacent opposite port branch material pieces 14, as shown in the figure, 8 balls can be extruded simultaneously like this, compare with traditional forming machine, the ejection of compact is fairly high-efficient.
Meanwhile, the structure also solves the following problems: the existing forming machine is generally provided with an extrusion forming pipe orifice below the hopper 2, and single pellets are produced, so that on one hand, the speed of the pellets is very low, and on the other hand, other problems are brought, such as the bottom end of the hopper 2 and an extrusion channel are very narrow and long, the cleaning is difficult, the blockage is easy to occur, and the maintenance is very difficult. Through the structure, the feeding pipe 4 with a thicker pipe diameter is arranged, the problem that the meat emulsion with higher viscosity is blocked by sticking the wall in a narrow pipeline is avoided, the cleaning is convenient, and the structure that the feeding pipe 4 is detachably connected in a segmented mode is also shown in the figure, so that the cleaning and the maintenance are very convenient. Meanwhile, the extruding pipe 6 is a short pipe with a short length, and is convenient to clean and maintain after being disassembled. The small motor has small faults during operation, can be replaced and maintained in time, and is beneficial to reducing the operation and maintenance cost and ensuring continuous production due to the operation of modularized parts.
3) Separation heating mechanism
The hot water extrusion device comprises a tank body 15, wherein the central position of the rear side of the tank body 15 is penetrated by a material distribution box 5 and is fixed in a sealing manner, so that a material extrusion pipe 6 is positioned in the tank body 15, hot water is injected into the tank body 15, the cut balls are extruded and heated to be shaped into balls, and the integrated operation of molding and boiling is realized. Because the tank body 15 is longer and other processes such as cooling packaging are connected later, all the tank bodies 15 are not shown in the figure, only the connection part structure of the rear end of the tank body 15 and the forming mechanism is described, and the part which is not shown has no other characteristics except the tank body 15.
The bottom of the tank body 15 is provided with an angle wheel which is convenient to move.
The top of cell body 15 is open design, rotatable front axle and the rear axle of installing side by side on the lateral wall of cell body 15, front axle and rear axle all horizontally set up in the open top position of cell body 15, the rear side lateral wall setting of the adjacent cell body 15 of rear axle, the rear axle is located the top position at feed divider 5 middle part, all be equipped with sprocket 16 on front axle and the rear axle, the cover has back type chain 17 between front axle and the rear axle, hangs the back type stroke that realizes circulating reciprocating on chain 17 through sprocket 16's tooth, chain 17 is metal chain 17, and width can cover the open width direction of the top of chi body, be equipped with the link plate of outwards extending on the chain 17 for realize driving the crushed aggregates.
The net chain 17 covers the upper part of the position of the pool body 15 where the balls are extruded, specifically, the hot water level is controlled to cover the top surface of the net chain 17 and not to overflow the upper edge of the hanging plate, the net chain 17 positioned below is pushed forward by the reciprocating rotation of the net chain 17, the balls are further conveyed forward, the broken slag and crushed materials generated in the process of extruding and cutting the balls into balls can float to the water surface directly through the mesh gaps of the net chain 17, the balls are pressed below the net chain 17 and pushed forward, and the floated broken meat is pushed backward by the hanging plate on the net chain 17 and is concentrated on the water surface at the rear end of the pool body 15.
The two belt type lifting devices 18 are fixed between the rear end of the tank body 15 and the hopper 2, the two belt type lifting devices 18 are symmetrically arranged on two sides of the feeding pipe 4, the belt type lifting devices 18 are specifically an inclined belt type conveyor, one end of each belt type lifting device is inserted into the tank body 15 and fixed with the rear side wall of the tank body 15, the other end (higher end) is located at an opening of the hopper 2, a guide plate is arranged at the opening of the hopper 2, the top ends of the belt type lifting devices 18 are fixed on the guide plate, and crushed aggregates collected on the water surface at the rear end of the tank body 15 are recovered into the hopper 2 through the guide plate. Realizing waste recycling, and mixing the materials into the re-extrusion material.
On one hand, the existing forming machine has only a forming function, and other devices are matched in the front and back working procedures, so that the connecting of the working procedures is unsmooth, the conveying amount of materials (namely meat emulsion) is required to be manually adjusted,
The mechanism comprises a continuous link of mixing and extruding materials, high-efficiency pelleting, boiling in water and recycling filtered crushed aggregates, the working procedures are connected smoothly, the circulation and the forming of materials are matched properly, and the production is high-efficiency. Not only realizes the great improvement of production efficiency, but also the waste material in the forming link is quickly recycled and remapped, so that the raw material loss is reduced, the trouble of filtering in the subsequent link is reduced, the production and the cost are improved, the quality is improved, and the method is very practical.
Claims (4)
1. The fish ball processing and distributing integrated machine is characterized by comprising a material extruding mechanism, a forming mechanism and a separation heating mechanism, wherein the material extruding mechanism comprises a hopper and a host, and the host is used for conveying the minced materials in the hopper to the forming mechanism;
The forming mechanism comprises a feeding pipe communicated with a hopper, the discharge end of the feeding pipe is connected with a distributing box, a plurality of extruding holes for discharging are formed in the distributing box, the extruding holes are detachably connected with the extruding pipe, the outlet of the extruding pipe is used for extruding the minced material, a small motor is fixed on the extruding pipe, the output end of the small motor is connected with a rotating shaft, the front end of the rotating shaft is provided with a fixed cutter, the rotation of the cutter can cover the outlet of the extruding pipe, the separating and heating mechanism comprises a tank body, hot water is injected into the tank body, the distributing box is fixed in the tank body, a front shaft and a rear shaft are rotatably arranged at the top of the tank body, the front shaft and the rear shaft are horizontally arranged side by side, the rear shaft is positioned above the material distribution box, chain wheels are arranged on the front shaft and the rear shaft, a loop-shaped net chain is sleeved between the front shaft and the rear shaft, the net chain is hung on the net chain through teeth of the chain wheels to realize a loop-shaped stroke in a circulating way, the width of the net chain corresponds to the width of the tank body, a belt type material lifting device is fixed between the rear end of the tank body and the hopper, the belt type material lifting device is in particular an inclined belt type conveyor, one end of the belt type material lifting device is inserted into the tank body and is fixed with the rear side wall of the tank body, and the higher end of the belt type material lifting device is arranged at an opening of the hopper and is used for conveying floating materials floating on the water surface back to the hopper;
The net chain is provided with a hanging plate extending outwards;
The material distribution box comprises a bottom plate, a feeding side plate, 2 guide side plates, a discharging side plate and a box cover, wherein the bottom plate is an isosceles trapezoid plate body, the feeding side plate, the 2 guide side plates and the discharging side plate are fixed on the side of the bottom plate, the box cover is a transparent plastic plate, the side is fixed on the top side of the feeding side plate, the guide side plate and the discharging side plate, the diameter of a feeding pipe is 45mm, the width of the feeding side plate is 60mm, the guide side plates are vertically arranged on two sides of the waist of the bottom plate, the included angle of the plates between the guide side plates is 80 degrees, the distance between the feeding side plate and the discharging side plate is 202mm, and 8 equidistant material extrusion holes are formed in the discharging side plate;
The two central distributing sheets are centrally fixed in the box body, and the distance between the two ends of the central distributing sheets adjacent to the feeding pipe is 1/3 of the distance between the two parallel sides of the box body;
The two distributing blocks are symmetrically arranged on two sides of the central distributing piece, the distributing pieces are in spindle-shaped structures, the tips of the distributing blocks are adjacent to the feeding pipes, the side walls of the outer sides of the distributing blocks are parallel to the inner wall of the distributing groove of the box body, the distance between the side walls of the outer sides of the distributing blocks is 6.2mm, and the rear end of the central distributing piece is positioned in the middle of the distributing piece;
The butt-joint dividing sheets are 6, are symmetrically arranged on two sides of the central dividing sheet and are unfolded in a fan shape, the rear ends of the two outmost butt-joint dividing sheets are aligned with the blunt end center position of the dividing block, and the front ends of the butt-joint dividing sheets are contacted with the discharging side plate and are positioned between the adjacent extruding openings.
2. The fish ball processing and distributing integrated machine according to claim 1, wherein the bottom of the main machine and the bottom of the tank body are provided with angle wheels.
3. The fish ball processing and distributing all-in-one machine according to claim 1, wherein the hopper comprises a hopper-shaped part on the upper part and a column-shaped part on the lower part, a vertically extending main shaft is arranged in the hopper in a centering manner, the main shaft is driven by electric power, stirring paddles and propeller blades are arranged on the main shaft from top to bottom, the stirring paddles are positioned at the bottom of the hopper-shaped part, the propeller blades are matched with a column-shaped channel in the column-shaped part to form a bolt conveying mechanism, the bottom end of the column-shaped part is connected with a discharging pipe, and an outlet of the discharging pipe is arranged outside a host machine and is connected with a feeding pipe.
4. The all-in-one machine for separating fish balls according to claim 1, wherein the pipe joint with the length of 2 cm is arranged on the extruding port, the extruding pipe is sleeved on the pipe joint, and the extruding pipe and the pipe joint are fastened and fixed through a butterfly bolt to realize quick-release fit.
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| CN112826116A (en) * | 2020-12-28 | 2021-05-25 | 诸城市博康机械有限公司 | Chaff machine is mended to pine chaff |
| CN113320917B (en) * | 2021-08-04 | 2021-09-28 | 山东天合堂食品股份有限公司 | Quick-frozen ball screening and conveying equipment |
| CN113892603A (en) * | 2021-11-10 | 2022-01-07 | 惠安县崇武客记食品有限公司 | Fish roll processing technology and production line thereof |
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