CN111350515A - Shield head structure for effectively controlling surface settlement - Google Patents

Shield head structure for effectively controlling surface settlement Download PDF

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Publication number
CN111350515A
CN111350515A CN202010386754.0A CN202010386754A CN111350515A CN 111350515 A CN111350515 A CN 111350515A CN 202010386754 A CN202010386754 A CN 202010386754A CN 111350515 A CN111350515 A CN 111350515A
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CN
China
Prior art keywords
shield
shield shell
shell
excavation surface
slip casting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010386754.0A
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Chinese (zh)
Inventor
朱思宇
于洋
韩雨珩
陈定超
赵祥岍
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Xuzhou University of Technology
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Xuzhou University of Technology
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Publication date
Application filed by Xuzhou University of Technology filed Critical Xuzhou University of Technology
Priority to CN202010386754.0A priority Critical patent/CN111350515A/en
Priority to AU2020100911A priority patent/AU2020100911A4/en
Publication of CN111350515A publication Critical patent/CN111350515A/en
Priority to CN202010656354.7A priority patent/CN111648779B/en
Priority to LU101977A priority patent/LU101977B1/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/02Measuring force or stress, in general by hydraulic or pneumatic means
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/093Control of the driving shield, e.g. of the hydraulic advancing cylinders
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a shield head structure for effectively controlling surface subsidence, which comprises a cutter head assembly, a shield shell I, a shield shell II, an outer-shell grouting pipe, a pressure detection device and a conveying main pipe, wherein the cutter head assembly is arranged at the front end of the shield shell I; when in tunneling, the ground stress in front of the shield head is detected in real time through a pressure detection device, and the propelling power of the shield machine is adjusted in real time according to the detection value, so that the shield machine keeps a stable propelling speed; in the tunneling process, the waterproof slurry is discharged to the joint of the shield shell I and the shield shell II through the grouting holes, at the moment, the muck is in contact with the waterproof slurry and is mixed with the waterproof slurry to form a muck waterproof mixture, and the muck waterproof mixture is extruded outside the shield shell II to be compacted and fixed on the surface of a tunnel goaf formed after tunneling by a shield machine; therefore, the strength and the waterproof treatment of the soil body on the surface of the tunnel goaf are improved, the effect of preventing the ground surface from settling is achieved, the upper surface is leveled, and the water seepage path is reduced.

Description

Shield head structure for effectively controlling surface settlement
Technical Field
The invention relates to a shield head structure, in particular to a shield head structure for effectively controlling ground surface settlement.
Background
At present, the conditions such as ground traffic jam and the like can be effectively relieved by improving the utilization degree of underground space. In the process of constructing the underground space, the traditional construction method is difficult to be universally applied due to the limitation of urban environmental factors such as construction sites, road traffic and the like. The tunnel construction by the shield machine has the characteristics of high automation degree, labor saving, high construction speed, one-step tunneling, no influence of weather, controllable ground settlement during excavation, reduction of influence on ground buildings, no influence on water surface traffic during underwater excavation and the like. Based on the advantages, the shield tunneling machine is widely applied to tunnel engineering of subways, railways, highways, municipal works, hydropower and the like. However, the common shield tunneling machine cutterhead can generate large disturbance to soil around the pipe sheet in the tunneling process, so that the surface of the common shield tunneling machine cutterhead sinks; the existing external grouting technology can improve the supporting strength of the tunnel by grouting and mixing muck; but the treatment is needed after the shield machine is tunneled, so that the efficiency is lower; at present, no shield head structure can be used for grouting in the tunneling process of a shield tunneling machine, so that waterproof slurry and part of muck generated in the tunneling process are stirred, mixed and extruded outside a shield shell to form a waterproof layer outside a segment, the waterproof capacity of a tunnel supporting structure can be improved, and the amount of muck transported to the ground surface in the construction process can be reduced, so that the shield head structure is the research direction of the industry.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a shield head structure for effectively controlling ground surface settlement, which can perform grouting in the excavation process of a shield machine, improve the waterproof capability of a tunnel supporting structure and prevent ground surface settlement; the amount of the residue soil transported to the earth surface in the construction process can be reduced, the construction cost is reduced, and the ecological environment is protected.
In order to achieve the purpose, the invention adopts the technical scheme that: a shield head structure for effectively controlling surface subsidence comprises a cutter head assembly, a shield shell I, a shield shell II, an outer shell grouting pipe, a pressure detection device and a conveying main pipe, wherein the cutter head assembly is arranged at the front end of the shield shell I, and the rear end of the shield shell I is coaxially and fixedly connected with the front end of the shield shell II;
the cutter head generally comprises a primary excavation surface, a cutting surface and a secondary excavation surface, the primary excavation surface and the secondary excavation surface are parallel to each other, the primary excavation surface and the secondary excavation surface are both circular rings, and the outer diameter of the circular ring of the secondary excavation surface is smaller than the inner diameter of the circular ring of the primary excavation surface; a soil inlet is formed in the outer edge of the primary excavation surface and is positioned outside the shield shell I; the cutting surface is arranged between the primary excavation surface and the secondary excavation surface, the cutting surface is conical with openings at two ends, a large port of the cutting surface is movably connected with the inner wall of a ring of the primary excavation surface, and a small port of the cutting surface is movably connected with the outer edge of the ring of the secondary excavation surface; a plurality of cutters are arranged on the cutting surface;
the pressure detection device comprises two air bags and an air bag type drive, the air bag type drive is fixed at the rear part of the cutter head overall, and the two air bags are symmetrically fixed on the air bag type drive; the two air bags are matched with the air bag type drive to detect the ground stress in front of the shield head, and then the propelling power of the shield machine is adjusted according to the ground stress;
the rear end of shield shell I is equipped with the round slip casting hole with the front end junction of shield shell II, and the pitch-row between each slip casting hole equals, carries to be responsible for and a plurality of outer slip casting pipe settings in shield shell II, and the quantity of outer slip casting pipe is the same with the slip casting hole, and a plurality of outer slip casting pipe one end all is responsible for the intercommunication with carrying, and a plurality of outer slip casting pipe other ends communicate with each slip casting hole respectively for to the outer waterproof thick liquid of exporting of shell.
Further, the primary excavation surface accounts for 50% -70% of the total area of the cutter head.
Further, the hole distance between each grouting hole is 5 cm; the aperture of each grouting hole is 3 cm.
Further, the cutters are arranged on the cutting surface in an inclined mode, and the inclined angle ranges from 15 degrees to 30 degrees clockwise.
Further, the depth of the cutting surface is 0.8 m-1.1 m.
Compared with the prior art, the invention adopts a combined mode of the cutter head total body, the shield shell I, the shield shell II, the outer shell grouting pipe, the pressure detection device and the main conveying pipe, the ground stress in front of the shield head is detected in real time through the pressure detection device during tunneling, and the propelling power of the shield machine is adjusted in real time according to the detection value, so that the shield machine keeps stable propelling speed; during the tunneling process, the muck reaches the outer parts of a shield shell I and a shield shell II through a soil inlet, waterproof slurry is discharged to the joint of the shield shell I and the shield shell II through a grouting hole, the muck is in contact with the waterproof slurry and is mixed with the waterproof slurry, the muck and the waterproof slurry are stirred and mixed to form a muck waterproof mixture and enter the outer part of the shield shell II, and the muck waterproof mixture is extruded by the outer part of the shield shell II to be compacted and fixed on the surface of a tunnel goaf formed after the tunneling of a shield machine; the strength of the soil body on the surface of the tunnel goaf is improved, so that preliminary supporting and water proofing are carried out while tunneling before the duct piece is installed, the effect of preventing ground surface settlement is achieved, the side surface is flattened, the side surface is tightly attached to the outer wall of the duct piece, and the water seepage path is reduced; meanwhile, the muck is adopted for waterproof fixation, so that the amount of muck transported to the earth surface in the construction process is reduced, the construction cost is reduced, and the ecological environment is protected.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of the construction of the air bag and air bag type drive of the present invention.
In the figure: 1. the cutter head assembly comprises a cutter head 2, an air bag type drive 3, an outer shell grouting pipe 4, an air bag 5, a primary excavation surface 6, a secondary excavation surface 7, a conveying main pipe 8, a grouting hole 9, a soil inlet 10 and a cutting surface.
Detailed Description
The present invention will be further explained below.
As shown in fig. 1 and 2, the invention comprises a cutter head assembly 1, a shield shell i, a shield shell ii, an outer-shell grouting pipe 3, a pressure detection device and a conveying main pipe 7, wherein the cutter head assembly 1 is arranged at the front end of the shield shell i, and the rear end of the shield shell i is coaxially and fixedly connected with the front end of the shield shell ii;
the cutter head assembly 1 comprises a primary excavation surface 5, a cutting surface 10 and a secondary excavation surface 6, the primary excavation surface 5 and the secondary excavation surface 6 are parallel to each other, the primary excavation surface 5 and the secondary excavation surface 6 are both circular rings, and the outer diameter of the circular ring of the secondary excavation surface 6 is smaller than the inner diameter of the circular ring of the primary excavation surface 5; a soil inlet 9 is formed in the outer edge of the primary excavation surface 5, and the soil inlet 9 is positioned outside the shield shell I; the cutting surface 10 is arranged between the primary excavation surface 5 and the secondary excavation surface 6, the cutting surface 10 is conical with openings at two ends, a large port of the cutting surface 10 is movably connected with the inner wall of a ring of the primary excavation surface 5, and a small port of the cutting surface 10 is movably connected with the outer edge of the ring of the secondary excavation surface 6; a plurality of cutters are arranged on the cutting surface 10;
the pressure detection device comprises two air bags 4 and an air bag type drive 2, the air bag type drive 2 is fixed at the rear part of the cutter head overall 1, and the two air bags 4 are symmetrically fixed on the air bag type drive 2; the two air bags 4 are matched with the air bag type drive 2 to detect the ground stress in front of the shield head, and then the propelling power of the shield machine is adjusted according to the ground stress;
the rear end of shield shell I is equipped with round slip casting hole 8 with the front end junction of shield shell II, and the pitch-row between each slip casting hole 8 equals, carries to be responsible for 7 and the setting of a plurality of outer slip casting pipe 3 in shield shell II, and the quantity of outer slip casting pipe 3 is the same with slip casting hole 8, and the equal 7 intercommunications of being responsible for with carrying of a plurality of outer slip casting pipe 3 one end, and the 3 other ends of a plurality of outer slip casting pipe communicate with each slip casting hole 8 respectively for export waterproof thick liquid outside the shell.
Further, the primary excavation surface 5 accounts for 50% -70% of the total area of the cutterhead 1; the cutters are arranged on the cutting surface 10 in an inclined mode, and the inclined angle is 15-30 degrees clockwise; the depth of the cutting surface 10 is 0.8m to 1.1 m. By adopting the structure, the rock-soil central body can be reserved when the shield machine is used for tunneling, the support of the central core soil on the shield top soil body is ensured, the damage of the outer surface of the shield machine by the outside environment is reduced, and the working propulsion resistance can be reduced.
Further, the pitch between the grouting holes 8 is 5 cm; the diameter of each grouting hole 8 is 3 cm. By adopting the optimal size, if the hole distance of the grouting holes 8 is too large, the muck cannot be stirred and the waterproof slurry can be fully mixed, and if the hole distance of the grouting holes 8 is too small, the muck can be influenced to pass through; and the aperture needs to be matched with the input and output of the shield tunneling machine.
The method is installed on a shield machine, a primary excavation surface 5 is positioned at the forefront (the outermost side) of the shield machine, the primary excavation surface 5 is contacted with a soil body and is subjected to pressure on the periphery in the tunneling process of the shield machine, the pressure is transmitted to a pressure detection device through a secondary excavation surface 6, an air bag 4 and an air bag type drive 2 in the pressure detection device are matched for detecting the ground stress in front of a shield head, the propelling power of the shield machine is further adjusted according to the detected ground stress value, the whole adjusting process is a known technology (namely, the soil layer structure is analyzed and processed through an image preprocessing analysis method, an example analysis and verification is used, the solution is carried out through programming of a matlab computing platform, an air bag air pressure data feedback system gathers, a fed-back data component mathematical model is analyzed, and the operation deviation situation of the shield machine in the construction process is determined through parameter calculation; if the ground stress is large, the propelling power of the shield machine is increased, and if the ground stress is small, the propelling power of the shield machine is reduced, so that the speed of the shield machine can be kept stable in the tunneling process; during tunneling, muck formed by excavation of a shield head enters between the outer part of a shield shell I and surrounding rock masses from a soil inlet 9, the muck moves to the outer part of the shield shell II along with tunneling, waterproof slurry is injected from the end part of a main conveying pipe 7 to the inner part of the main conveying pipe, the waterproof slurry is discharged from each grouting hole 8 through each outer shell grouting pipe 3, then when the muck reaches the joint of the shield shell I and the shield shell II, the muck is in contact mixing with the waterproof slurry and continuously tunneled and rotated along with the shield head, the muck and the waterproof slurry enter the outer part of the shield shell II after being stirred and mixed, and the mixture of the muck and the slurry is extruded by the outer part of the shield shell II to be compacted and fixed on the surface of a tunnel goaf formed after tunneling of a shield machine; the strength of the soil body on the surface of the tunnel goaf is improved, so that preliminary supporting and water proofing are carried out while tunneling before the duct piece is installed, the effect of preventing ground surface settlement is achieved, the side surface is flattened, the side surface is tightly attached to the outer wall of the duct piece, and the water seepage path is reduced; meanwhile, the muck is adopted for waterproof fixation, so that the amount of muck transported to the earth surface in the construction process is reduced, the construction cost is reduced, and the ecological environment is protected.

Claims (5)

1. A shield head structure capable of effectively controlling surface subsidence is characterized by comprising a cutter head assembly, a shield shell I, a shield shell II, an outer-shell grouting pipe, a pressure detection device and a conveying main pipe, wherein the cutter head assembly is arranged at the front end of the shield shell I, and the rear end of the shield shell I is coaxially and fixedly connected with the front end of the shield shell II;
the cutter head generally comprises a primary excavation surface, a cutting surface and a secondary excavation surface, the primary excavation surface and the secondary excavation surface are parallel to each other, the primary excavation surface and the secondary excavation surface are both circular rings, and the outer diameter of the circular ring of the secondary excavation surface is smaller than the inner diameter of the circular ring of the primary excavation surface; a soil inlet is formed in the outer edge of the primary excavation surface and is positioned outside the shield shell I; the cutting surface is arranged between the primary excavation surface and the secondary excavation surface, the cutting surface is conical with openings at two ends, a large port of the cutting surface is movably connected with the inner wall of a ring of the primary excavation surface, and a small port of the cutting surface is movably connected with the outer edge of the ring of the secondary excavation surface; a plurality of cutters are arranged on the cutting surface;
the pressure detection device comprises two air bags and an air bag type drive, the air bag type drive is fixed at the rear part of the cutter head overall, and the two air bags are symmetrically fixed on the air bag type drive; the two air bags are matched with the air bag type drive to detect the ground stress in front of the shield head, and then the propelling power of the shield machine is adjusted according to the ground stress;
the rear end of shield shell I is equipped with the round slip casting hole with the front end junction of shield shell II, and the pitch-row between each slip casting hole equals, carries to be responsible for and a plurality of outer slip casting pipe settings in shield shell II, and the quantity of outer slip casting pipe is the same with the slip casting hole, and a plurality of outer slip casting pipe one end all is responsible for the intercommunication with carrying, and a plurality of outer slip casting pipe other ends communicate with each slip casting hole respectively for to the outer waterproof thick liquid of exporting of shell.
2. The shield head structure of claim 1, wherein the primary excavation surface comprises 50% to 70% of the total area of the cutterhead.
3. The shield head structure for actively controlling ground subsidence of claim 1, wherein the hole spacing between each grouting hole is 5 cm; the aperture of each grouting hole is 3 cm.
4. The shield head structure for effectively controlling ground surface settlement according to claim 1, wherein the plurality of cutters are arranged on the cutting surface in an inclined manner, and the inclined angle is 15-30 degrees clockwise.
5. The shield head structure for effectively controlling ground subsidence of claim 1, wherein the depth of the cutting surface is 0.8 m-1.1 m.
CN202010386754.0A 2020-05-09 2020-05-09 Shield head structure for effectively controlling surface settlement Pending CN111350515A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN202010386754.0A CN111350515A (en) 2020-05-09 2020-05-09 Shield head structure for effectively controlling surface settlement
AU2020100911A AU2020100911A4 (en) 2020-05-09 2020-06-01 Shield structure for effectively controlling ground subsidence
CN202010656354.7A CN111648779B (en) 2020-05-09 2020-07-09 Shield head system capable of effectively reducing surrounding rock disturbance
LU101977A LU101977B1 (en) 2020-05-09 2020-08-05 Shield system capable of effectively reducing disturbance of surrounding rocks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010386754.0A CN111350515A (en) 2020-05-09 2020-05-09 Shield head structure for effectively controlling surface settlement

Publications (1)

Publication Number Publication Date
CN111350515A true CN111350515A (en) 2020-06-30

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CN202010656354.7A Active CN111648779B (en) 2020-05-09 2020-07-09 Shield head system capable of effectively reducing surrounding rock disturbance

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CN202010656354.7A Active CN111648779B (en) 2020-05-09 2020-07-09 Shield head system capable of effectively reducing surrounding rock disturbance

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CN (2) CN111350515A (en)
AU (1) AU2020100911A4 (en)
LU (1) LU101977B1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111648779A (en) * 2020-05-09 2020-09-11 徐州工程学院 Shield head system capable of effectively reducing surrounding rock disturbance
CN111648780A (en) * 2020-05-09 2020-09-11 徐州工程学院 Shield machine special-shaped cutter head capable of effectively stabilizing tunneling speed

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113108727B (en) * 2021-04-13 2022-09-23 中铁工程装备集团有限公司 Shield machine and detection system for sensing central region deformation of cutter head of shield machine
CN113266376B (en) * 2021-05-12 2024-06-07 济南轨道交通集团有限公司 Model test device for simulating shield near-grounding underground structure micro-disturbance construction
CN113137239B (en) * 2021-05-15 2023-08-22 中铁十一局武汉重型装备有限公司 Method for reinforcing tunnel face of shield cutter head and grouting reinforcing device for method
CN113685186A (en) * 2021-08-09 2021-11-23 北京城建轨道交通建设工程有限公司 Tunneling method for geological drilling in shield underpass water area

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Publication number Priority date Publication date Assignee Title
JP3595465B2 (en) * 1999-06-29 2004-12-02 鹿島建設株式会社 Shield machine, tunnel construction method and tunnel
CN205477628U (en) * 2015-10-28 2016-08-17 广州建恒机电设备安装有限公司 Biliquid thick liquid device is annotated in step in shield driving
CN105257310A (en) * 2015-11-04 2016-01-20 上海大学 Heading face advance protective type shield
CN208845229U (en) * 2018-10-17 2019-05-10 中铁隧道局集团有限公司 Big cross section rectangular top pipe tunnel portal sealing device
CN109630144B (en) * 2018-12-05 2020-07-07 中交二航局第三工程有限公司 Method for replacing two shield tail brush rings of shield tunneling machine for water-rich stratum tunnel construction
CN111350515A (en) * 2020-05-09 2020-06-30 徐州工程学院 Shield head structure for effectively controlling surface settlement

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111648779A (en) * 2020-05-09 2020-09-11 徐州工程学院 Shield head system capable of effectively reducing surrounding rock disturbance
CN111648780A (en) * 2020-05-09 2020-09-11 徐州工程学院 Shield machine special-shaped cutter head capable of effectively stabilizing tunneling speed
CN111648779B (en) * 2020-05-09 2021-07-27 徐州工程学院 Shield head system capable of effectively reducing surrounding rock disturbance

Also Published As

Publication number Publication date
LU101977B1 (en) 2021-02-10
CN111648779B (en) 2021-07-27
AU2020100911A4 (en) 2020-07-09
CN111648779A (en) 2020-09-11

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