CN111348905A - 一种氧化镁微粉增强铝锆碳质滑板及其制备方法 - Google Patents
一种氧化镁微粉增强铝锆碳质滑板及其制备方法 Download PDFInfo
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Abstract
一种氧化镁微粉增强铝锆碳质滑板及其制备方法,主要原料包括电熔刚玉、锆莫来石、铝粉、碳素、结合剂、氧化镁微粉,经混料、成型、热处理最终制成。本发明通过引入高活性氧化镁细粉,在高温处理时可部分反应形成尖晶石,降低了材料的显气孔率,形成陶瓷结合。另外,在高温服役过程中,尖晶石还可固溶渣中的锰和铁,增加渣粘度,提升抗渣性。本发明工艺设计简单,增强效果明显,可推广到工业中实际应用。
Description
技术领域
本发明属于连铸用耐火材料技术领域,主要涉及了一种氧化镁微粉增强铝锆碳质滑板及其制备方法。
背景技术
在传统的氧化物耐火材料中添加一定量的碳素,可显著改善耐火材料抗渣性和抗热震性两个关键性能,同时有效提升耐火材料的使用寿命。含碳耐火材料的开发和应用大大提升了冶金行业,尤其使钢铁冶金的发展。但是,含碳耐火材料也有自身不可克服的缺陷。一个是抗氧化性差。虽然碳与熔渣相容性差,但却非常容易被氧化。一旦氧化,就会形成气孔,造成抗渣性下降。其次是对钢水的增碳影响。在精炼和连铸阶段,需要严格控制钢液中夹杂物的含量,否则会严重影响出钢品质。尤其对低碳钢和超低碳钢这种特种钢材,高碳耐火材料的增碳行为会严重影响其品质。
连铸工艺是高炉炼铁和转炉(电炉)炼钢之后的重要工序。由钢包、中间包、结晶器、二冷段等构成。装置之间由水口(长水口、浸入式水口)连接,并传输钢水。用滑板砖来控制钢水流速。因为滑板砖需要根据工况来滑动控制钢水流速,所以也需要较高的耐磨性能。通常用氧化锆来增强滑板材料的耐磨性和抗热震性。因为氧化锆具有低膨胀性和优异的耐磨性。但即使如此,更高性能的滑板材料仍然是被需要的。
发明内容
本发明在现有技术的基础上,提出了一种工艺相对简单、性能更好的铝锆碳质滑板材料,并公开了一种氧化镁微粉增强铝锆碳质滑板及其制备方法。。用该法制备的滑板材料,因为高温原位反应形成了镁铝尖晶石,显气孔率、力学性能、抗热震性,及耐磨性都得到了一定程度的增强。
为了实现上述目的,本发明采用了如下的技术方案:
一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,原料包括电熔刚玉、锆莫来石、铝粉、碳素、结合剂、氧化镁微粉。
所述的电熔刚玉纯度≥99.5%,粒度3~1 mm(25%~35%),≤1 mm(15%~20%)两种。
所述的锆莫来石纯度≥99.5%,粒度1~0.088 mm(15%~20%),≤0.088 mm(15%~20%)两种。
所述的铝粉纯度≥99.5%,粒度≤0.044 mm(1%~3%)。
所述的碳素为高纯石墨纯度≥98.5%,粒度≤0.044 mm(8%~12%)。
所述的结合剂为液态酚醛树脂,工业用纯度(2%~5%)。
所述的氧化镁微粉纯度≥99.5%,粒度≤10 μm(0.5%~2.5%),在原料总质量上外加。
一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,具体步骤包括混料、成型、热处理。
所述的压制成型仪器为液压式压力机,采用单次保压成型。压力250~300 MPa,保压1~3 min。
所述的热处理温度为1500~1700 ℃,保温时间5~8 h。
与现有技术相比,本发明的有益效果在于:
本发明通过引入氧化镁微粉,可以提高铝锆碳滑板材料的气孔率、强度、抗热震性和抗渣性能。增强机理是原位增强。因为氧化镁微粉具有高活性,可以和氧化铝细粉反应形成镁铝尖晶石(MgO+Al2O3=MgAl2O4)。尖晶石有着出色的强度和抗热震性,同时因为是原位化学合成,可以对基体形成陶瓷结合,提升材料整体的强度。另外,此反应约由8%的体积膨胀,可使材料内部的气孔细化(因碳氧化形成的气孔)。避免因气孔增大造成渣渗透严重,甚至损毁。其次,原位形成的尖晶石还能吸收一部分渣中的锰和铁,形成固溶体,增大渣的粘度。这对浇铸锰脱氧钢非常有利。
附图说明
图1为本发明的工艺流程图。
具体实施方式
下面结合实施例对本发明作进一步的详细说明。
实施例1
一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,原料包括25%的3~1 mm和20%的≤1 mm电熔刚玉、20%的1~0.088 mm和20%的≤0.088 mm锆莫来石、2%的铝粉、8%的高纯石墨、5%液态酚醛树脂、1.5%氧化镁微粉。具体步骤包括混料、成型、热处理。
其中,压制压力位250 MPa,保压3 min。在氩气保护下于1600 ℃保温5 h。
本实施相关性能检测结果:
常温耐压强度104.75 MPa,高温抗折强度21.55 MPa,抗热震性(1000 ℃热震4次)强度保持率为72.99%。在实验室模拟工业浇铸,本发明滑板比不添加氧化镁微粉的磨损率和毁坏率明显下降。
实施例2
一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,原料包括30%的3~1 mm和18%的≤1 mm电熔刚玉、18%的1~0.088 mm和20%的≤0.088 mm锆莫来石、3%的铝粉、9%的高纯石墨、2%液态酚醛树脂、2.5%氧化镁微粉。具体步骤包括混料、成型、热处理。
其中,压制压力位280 MPa,保压3 min。在氩气保护下于1700 ℃保温5 h。
本实施相关性能检测结果:
常温耐压强度114.52 MPa,高温抗折强度27.61 MPa,抗热震性(1000 ℃热震4次)强度保持率为81.34%。在实验室模拟工业浇铸,本发明滑板比不添加氧化镁微粉的磨损率和毁坏率明显下降。
实施例3
一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,原料包括35%的3~1 mm和18%的≤1 mm电熔刚玉、15%的1~0.088 mm和16%的≤0.088 mm锆莫来石、1%的铝粉、12%的高纯石墨、3%液态酚醛树脂、2.0%氧化镁微粉。具体步骤包括混料、成型、热处理。
其中,压制压力位300 MPa,保压1 min。在氩气保护下于1600 ℃保温8 h。
本实施相关性能检测结果:
常温耐压强度98.57 MPa,高温抗折强度31.94 MPa,抗热震性(1000 ℃热震4次)强度保持率为84.24%。在实验室模拟工业浇铸,本发明滑板比不添加氧化镁微粉的磨损率和毁坏率明显下降。
实施例4
一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,原料包括34%的3~1 mm和15%的≤1 mm电熔刚玉、19%的1~0.088 mm和15%的≤0.088 mm锆莫来石、2%的铝粉、12%的高纯石墨、3%液态酚醛树脂、0.9%氧化镁微粉。具体步骤包括混料、成型、热处理。
其中,压制压力位300 MPa,保压2 min。在氩气保护下于1500 ℃保温8 h。
本实施相关性能检测结果:
常温耐压强度89.76 MPa,高温抗折强度23.59MPa,抗热震性(1000 ℃热震4次)强度保持率为79.18%。在实验室模拟工业浇铸,本发明滑板比不添加氧化镁微粉的磨损率和毁坏率明显下降。
实施例5
一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,原料包括31%的3~1 mm和17%的≤1 mm电熔刚玉、19%的1~0.088 mm和17%的≤0.088 mm锆莫来石、3%的铝粉、9%的高纯石墨、4%液态酚醛树脂、0.5%氧化镁微粉。具体步骤包括混料、成型、热处理。
其中,压制压力位260 MPa,保压3 min。在氩气保护下于1700 ℃保温6 h。
本实施相关性能检测结果:
常温耐压强度103.72 MPa,高温抗折强度25.12 MPa,抗热震性(1000 ℃热震4次)强度保持率为80.58%。在实验室模拟工业浇铸,本发明滑板比不添加氧化镁微粉的磨损率和毁坏率明显下降。
Claims (9)
1.一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,原料包括电熔刚玉、锆莫来石、铝粉、碳素、氧化镁微粉、结合剂。
2.根据权利要求1所述的一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,所述的电熔刚玉纯度≥99.5%,粒度3~1 mm(25%~35%),≤1 mm(15%~20%)两种。
3.根据权利要求1所述的种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,所述的锆莫来石纯度≥99.5%,粒度1~0.088 mm(15%~20%),≤0.088 mm(15%~20%)两种。
4.根据权利要求1所述的一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,所述的铝粉纯度≥99.5%,粒度≤0.044 mm(1%~3%)。
5.根据权利要求1所述的一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,所述的碳素为高纯石墨纯度≥98.5%,粒度≤0.044 mm(8%~12%)。
6.根据权利要求1所述的一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,所述的氧化镁微粉纯度≥99.5%,粒度≤10 μm(0.5%~2.5%)。
7.根据权利要求1所述的一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,所述的结合剂为液态酚醛树脂,工业用纯度(2%~5%)。
8.根据权利要求8所述的一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,所述的压制成型仪器为液压式压力机,采用单次保压成型,压力250~300 MPa,保压1~3min。
9.根据权利要求8所述的一种氧化镁微粉增强铝锆碳质滑板及其制备方法,其特征在于,所述的热处理温度为1500~1700 ℃,保温时间5~8 h。
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