CN111347233B - Automatic assembly and oiling all-in-one machine for ball cage - Google Patents
Automatic assembly and oiling all-in-one machine for ball cage Download PDFInfo
- Publication number
- CN111347233B CN111347233B CN202010172839.9A CN202010172839A CN111347233B CN 111347233 B CN111347233 B CN 111347233B CN 202010172839 A CN202010172839 A CN 202010172839A CN 111347233 B CN111347233 B CN 111347233B
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- Prior art keywords
- oiling
- cylinder
- universal joint
- mechanical claw
- clamp
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Specific Conveyance Elements (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an automatic assembling and oiling integrated machine of a ball cage, which comprises a rack, wherein a press and an oiling mechanism are arranged on the rack, the oiling mechanism comprises an oiling clamp, an oiling head and a first lifting cylinder, the oiling head is arranged on the first lifting cylinder, the oiling head is positioned above the oiling clamp, a transfer conveyor belt is arranged beside the press, and a first turnover mechanical claw is arranged between the transfer conveyor belt and the oiling clamp.
Description
Technical Field
The invention belongs to the field of assembling equipment of ball cages, and particularly relates to an automatic assembling and oiling all-in-one machine of a ball cage.
Background
The constant velocity universal joint is used for connecting two rotating shafts with an included angle or a changed mutual position between the shafts, and the two shafts transmit power at the same angular velocity, can overcome the problem of unequal velocity of the common cross shaft type universal joint, is particularly suitable for a steering drive axle, and mainly comprises a spherical fork type universal joint and a spherical cage type universal joint.
The ball cage type universal joint mainly comprises a ball cage and an inner wheel (star-shaped body), wherein grooves are formed in opposite surfaces of the ball cage and the inner wheel, and a rollable steel ball is arranged in each groove, so that the inner wheel and the ball cage can rotate at any angle at the same speed.
Interior wheel and ball cage are in the same place through the press pressure equipment usually, then take off and shift to oiling department, and the ball cage universal joint oiling of accomplishing is transferred through the manual work at present to the ball universal joint that the pressure equipment was accomplished through the manual work, and the while is through artifical oiling to ball department, and efficiency is lower.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the ball cage type universal joint which can automatically transfer the pressed ball cage type universal joint to an oil injection position for automatic oil injection, so that the production efficiency is improved, and the automatic oil injection is realized, so that the product quality is the same, and the quality stability is high.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic equipment oiling all-in-one of ball cage, includes the frame, is provided with press and oiling mechanism in the frame, oiling mechanism includes oiling anchor clamps, oiling head and first lift cylinder, the oiling head sets up on first lift cylinder, the oiling head is located oiling anchor clamps top, the other transfer conveyer belt that is provided with of press, it is provided with first upset gripper to shift between conveyer belt and the oiling anchor clamps.
And a discharging mechanism is arranged on the rack beside the corresponding oil injection mechanism and comprises a second turnover mechanical claw and a receiving platform, and the second turnover mechanical claw is positioned between the oil injection clamp and the receiving platform.
Further the receiving station includes receiving area and storage area, the receiving station corresponds receiving area department and is provided with weighing sensor, weighing sensor is connected with the alarm.
And a pushing cylinder is arranged on the receiving table and used for pushing the products in the receiving area to the storage area.
Further, an inclined rolling surface is arranged on the machine frame corresponding to the press, the rolling surface comprises a plurality of rollers or balls, and the lowest position of the rolling surface is connected to the transfer conveyor belt.
The rolling surface further comprises an inlet and an outlet, the size of the inlet is larger than that of the outlet, and the lowest part of the rolling surface is the outlet.
Further it is provided with stock stop to correspond the one end that shifts the conveyer belt and be close to first upset gripper in the frame, stock stop includes first fender material cylinder and second fender material cylinder, form the temporary storage area between first fender material cylinder and the second fender material cylinder, second fender material cylinder is close to first upset gripper, forms between second fender material cylinder and the first upset gripper and snatchs the district.
Further the oiling clamp comprises a support ring, and a second lifting cylinder is connected below the support ring.
Further be provided with a plurality of supporting shoes on the support ring, be provided with the bar groove on the supporting shoe, the supporting shoe passes through bolted connection with the support ring.
The first overturning mechanical claw comprises a rotating cylinder and a clamping jaw cylinder, the clamping jaw cylinder is arranged on the rotating cylinder, the rotating cylinder is fixed on the rack, and the structure of the second overturning mechanical claw is the same as that of the first overturning mechanical claw.
Compared with the prior art, the invention has the beneficial effects that: 1. the assembled rzeppa universal joint can be automatically transferred, and the posture of the product is kept in the transferring process, so that the product can reach the oil injection mechanism according to a standard posture, and automatic oil injection is realized;
2. after oil injection is completed, automatic removal can be achieved, product qualification can be detected after removal, and an alarm can be given in time when unqualified products appear.
Drawings
FIG. 1 is a first three-dimensional structure diagram of an automatic assembly and oiling integrated machine of a ball cage of the invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is a second three-dimensional structure diagram of the automatic assembling and oiling all-in-one machine of the ball cage of the invention;
FIG. 5 is a top view of the automated assembly oiling station of the ball cage of the present invention;
fig. 6 is a side view of the automated assembly oiling all-in-one machine for a ball cage of the present invention.
Reference numerals: 1. a frame; 2. a press; 3. a transfer conveyor; 31. a grabbing area; 311. a second material blocking cylinder; 32. a temporary storage area; 321. a first material blocking cylinder; 4. a rolling surface; 5. an oiling mechanism; 51. an oil filling head; 52. a first lifting cylinder; 53. oiling a clamp; 531. a support ring; 532. a support block; 6. a rzeppa universal joint; 7. a first overturning gripper; 71. a clamping jaw cylinder; 72. a rotating cylinder; 8. a second overturning gripper; 9. a receiving station; 91. a storage area; 92. a receiving area; 93. and pushing the air cylinder.
Detailed Description
An embodiment of the automatic assembly and oiling all-in-one machine for the ball cage of the invention is further explained with reference to fig. 1 to 6.
In the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate that the orientation and positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific scope of the present invention.
Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, a definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and in the description of the invention, "a number" or "a number" means two or more unless explicitly specified otherwise.
The utility model provides an automatic equipment oiling all-in-one of ball cage, includes frame 1, is provided with press 2 and oiling mechanism 5 in the frame 1, oiling mechanism 5 includes oiling anchor clamps 53, oiling head 51 and first lift cylinder 52, oiling head 51 sets up on first lift cylinder 52, oiling head 51 is located oiling anchor clamps 53 top, 2 other being provided with of press shifts conveyer belt 3, it is provided with first upset gripper 7 to shift between conveyer belt 3 and the oiling anchor clamps 53.
In this embodiment, a discharging mechanism is preferably disposed on the frame 1 beside the oiling mechanism 5, the discharging mechanism includes a second turnover gripper 8 and a receiving table 9, and the second turnover gripper 8 is located between the oiling clamp 53 and the receiving table 9.
The receiving station 9 preferably includes a receiving area 92 and a storage area 91, and a weighing sensor is disposed at a position of the receiving station 9 corresponding to the receiving area 92, and the weighing sensor is connected with an alarm.
The receiving table 9 of the preferred embodiment is provided with a pushing cylinder 93, and the pushing cylinder 93 is used for pushing the products in the receiving area 92 to the storage area 91.
In the preferred embodiment, the frame 1 is provided with an inclined rolling surface 4 corresponding to the press 2, the rolling surface 4 comprises a plurality of rollers or balls, and the lowest part of the rolling surface 4 is connected to the transfer conveyor 3.
Preferably, the rolling surface 4 comprises an inlet and an outlet, the inlet being larger than the outlet, and the lowest part of the rolling surface 4 being the outlet.
The preferred one end that corresponds transfer conveyer belt 3 and is close to first upset gripper 7 on frame 1 of this embodiment is provided with stock stop, stock stop includes first fender material cylinder 321 and second fender material cylinder 311, form buffer 32 between first fender material cylinder 321 and the second fender material cylinder 311, second fender material cylinder 311 is close to first upset gripper 7, forms between second fender material cylinder 311 and the first upset gripper 7 and snatchs district 31.
The oil injecting clamp 53 of the preferred embodiment includes a support ring 531, and a second lifting cylinder is connected below the support ring 531.
In this embodiment, a plurality of supporting blocks 532 are preferably disposed on the supporting ring 531, a strip-shaped groove is disposed on each supporting block 532, and the supporting blocks 532 are connected with the supporting ring 531 through bolts.
The first overturning mechanical claw 7 preferably comprises a rotating cylinder 72 and a clamping claw cylinder 71, the clamping claw cylinder 71 is arranged on the rotating cylinder 72, the rotating cylinder 72 is fixed on the frame 1, and the structure of the second overturning mechanical claw 8 is the same as that of the first overturning mechanical claw 7.
The working process is as follows: the method comprises the following steps of putting a part to be assembled on a press 2 for press-fitting, wherein a ball cage is positioned at the lower side and an inner wheel is positioned at the upper side in the press-fitting process, a ball cage type universal joint 6 formed by assembling falls on a rolling surface 4 and rolls from an inlet to an outlet of the rolling surface 4, the width of the outlet is equivalent to the diameter of the ball cage and is slightly larger than the diameter of the ball cage, so that the ball cage type universal joint 6 can start to move at the same position of a transfer conveyor belt 3 every time, and mutual collision and interference are avoided;
after being conveyed by the transfer conveyor 3, the rzeppa universal joint 6 is transferred to the temporary storage area 32 and the grabbing area 31, after one rzeppa universal joint 6 is arranged in the grabbing area 31, the second material blocking cylinder 311 extends out to block the subsequent rzeppa universal joint 6, and after one rzeppa universal joint 6 is arranged in the temporary storage area 32, the first material blocking cylinder 321 extends out;
grabbing the rzeppa universal joint 6 through a clamping jaw cylinder 71 of the first overturning mechanical claw 7, overturning the rzeppa universal joint by 180 degrees through a rotating cylinder 72, and then enabling the rzeppa universal joint 6 to reach the oiling clamp 53, so that the rzeppa universal joint 6 is fixed in the oiling clamp 53, the rzeppa is positioned above the inner wheel, an oiling head 51 is driven by a first lifting cylinder 52 to descend into the rzeppa, and oiling is carried out on a steel ball between the rzeppa and the inner wheel; after the first overturning gripper 7 grabs away the rzeppa universal joint 6 in the grabbing area 31, the second material blocking cylinder 311 is opened to transfer the rzeppa universal joint 6 in the temporary storage area 32 to the grabbing area 31, then the second material blocking cylinder 311 is closed, the first material blocking cylinder 321 is opened to enable the temporary storage area 32 to receive one rzeppa universal joint 6, and then the first material blocking cylinder 321 is closed, and the steps are repeated;
snatch and upset through second upset gripper 8 after the oiling is accomplished and shift to receiving area 92 department of receiving station 9, whether qualified by weighing sensor detection, its quality increases to some extent after the oiling, can learn whether its oiling result is qualified according to the final weight of rzeppa universal joint 6, promote to storage area 91 by push cylinder 93 when qualified, if unqualified then pass through the alarm immediately and warn to inform the field work personnel.
When putting the rzeppa universal joint 6 on the oiling clamp 53 at first upset gripper 7, at first make the oiling clamp 53 move down through the second lift cylinder for the rzeppa universal joint 6 can be ajusted along vertical direction, and then the second lift cylinder rises, catches the rzeppa universal joint 6 by the support ring 531 and the supporting shoe 532 of the oiling clamp 53, according to the rzeppa universal joint 6 of different model sizes, can match through changing the position of supporting shoe 532 on support ring 531.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (1)
1. An automatic assembling and oiling integrated machine of a ball cage is characterized by comprising a rack, wherein a press and an oiling mechanism are arranged on the rack, the oiling mechanism comprises an oiling clamp, an oiling head and a first lifting cylinder, the oiling head is arranged on the first lifting cylinder and is positioned above the oiling clamp, a transfer conveyor belt is arranged beside the press, and a first turnover mechanical claw is arranged between the transfer conveyor belt and the oiling clamp;
a discharging mechanism is arranged on the rack and corresponds to the oiling mechanism, the discharging mechanism comprises a second overturning mechanical claw and a receiving table, and the second overturning mechanical claw is positioned between the oiling clamp and the receiving table;
the receiving station comprises a receiving area and a storage area, a weighing sensor is arranged at the position, corresponding to the receiving area, of the receiving station, and the weighing sensor is connected with an alarm;
the receiving table is provided with a pushing cylinder, and the pushing cylinder is used for pushing the products in the receiving area to the storage area;
an inclined rolling surface is arranged on the machine frame corresponding to the press, the rolling surface comprises a plurality of rollers or balls, and the lowest part of the rolling surface is connected to the transfer conveyor belt;
the rolling surface comprises an inlet and an outlet, the size of the inlet is larger than that of the outlet, and the lowest part of the rolling surface is the outlet;
a material blocking mechanism is arranged on the rack corresponding to one end, close to the first overturning mechanical claw, of the transfer conveyor belt and comprises a first material blocking cylinder and a second material blocking cylinder, a temporary storage area is formed between the first material blocking cylinder and the second material blocking cylinder, the second material blocking cylinder is close to the first overturning mechanical claw, and a grabbing area is formed between the second material blocking cylinder and the first overturning mechanical claw;
the oil injection clamp comprises a support ring, and a second lifting cylinder is connected below the support ring;
the supporting ring is provided with a plurality of supporting blocks, strip-shaped grooves are formed in the supporting blocks, and the supporting blocks are connected with the supporting ring through bolts;
the first overturning mechanical claw comprises a rotating cylinder and a clamping jaw cylinder, the clamping jaw cylinder is arranged on the rotating cylinder, the rotating cylinder is fixed on the rack, and the structure of the second overturning mechanical claw is the same as that of the first overturning mechanical claw;
the method comprises the following working processes: placing the part to be assembled at a press for press-fitting, wherein a ball cage is positioned at the lower side and an inner wheel is positioned at the upper side in the press-fitting process, and the assembled ball cage type universal joint falls on a rolling surface and rolls from an inlet to an outlet of the rolling surface so as to move the ball cage type universal joint to a transfer conveyor belt;
the ball-cage universal joint is transferred to a temporary storage area and a grabbing area through the transfer of the transfer conveyor belt, after one ball-cage universal joint is arranged in the grabbing area, the second material blocking cylinder extends out to block the subsequent ball-cage universal joint, and after one ball-cage universal joint is arranged in the temporary storage area, the first material blocking cylinder extends out;
grabbing the rzeppa universal joint through a clamping jaw cylinder of the first overturning mechanical claw, overturning the rzeppa universal joint for 180 degrees through a rotating cylinder, and then enabling the rzeppa universal joint to reach an oiling clamp, so that the rzeppa universal joint is fixed in the oiling clamp, and at the moment, a rzeppa is positioned above an inner wheel;
when the first overturning mechanical claw puts the rzeppa universal joint on the oiling clamp, the oiling clamp is firstly moved downwards through the second lifting cylinder, so that the rzeppa universal joint can be righted in the vertical direction, and then the second lifting cylinder is lifted, and the rzeppa universal joint is received by the support ring and the support block of the oiling clamp;
then the first lifting cylinder drives the oil injection head to descend into the ball cage, and the steel ball between the ball cage and the inner wheel is injected with oil;
the oiling is snatched and upset through second upset gripper and is shifted to the receiving area department of receiving station after accomplishing, whether qualified by weighing sensor detection, whether can learn its oiling result according to the final weight of rzeppa universal joint qualified, promotes to the storage area by pushing cylinder when qualified, if unqualified then pass through the alarm immediately and warn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010172839.9A CN111347233B (en) | 2020-03-13 | 2020-03-13 | Automatic assembly and oiling all-in-one machine for ball cage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010172839.9A CN111347233B (en) | 2020-03-13 | 2020-03-13 | Automatic assembly and oiling all-in-one machine for ball cage |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111347233A CN111347233A (en) | 2020-06-30 |
| CN111347233B true CN111347233B (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010172839.9A Active CN111347233B (en) | 2020-03-13 | 2020-03-13 | Automatic assembly and oiling all-in-one machine for ball cage |
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| Country | Link |
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| CN (1) | CN111347233B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113977241A (en) * | 2021-12-10 | 2022-01-28 | 浙江欧迪恩传动科技股份有限公司 | Automatic assembling system of fixed joint assembly |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU998079A1 (en) * | 1981-02-16 | 1983-02-23 | Всесоюзный научно-исследовательский проектно-конструкторский технологический институт механизации труда в черной металлургии и ремонтно-механических работ | Assembling-disassembling line |
| CN207534475U (en) * | 2017-10-12 | 2018-06-26 | 嘉兴林升液压工具有限公司 | A kind of automatic charging device for jack cylinder processing |
| CN207648434U (en) * | 2017-12-20 | 2018-07-24 | 柳州市金元机械制造有限公司 | cage oiling device |
| CN208669871U (en) * | 2018-07-27 | 2019-03-29 | 宁波腾展汽车轴承制造有限公司 | A kind of applanation bearing assembly equipment |
| CN209754505U (en) * | 2019-04-20 | 2019-12-10 | 台州尚品机械有限公司 | Automatic clamp spring and oil injection assembly machine |
-
2020
- 2020-03-13 CN CN202010172839.9A patent/CN111347233B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU998079A1 (en) * | 1981-02-16 | 1983-02-23 | Всесоюзный научно-исследовательский проектно-конструкторский технологический институт механизации труда в черной металлургии и ремонтно-механических работ | Assembling-disassembling line |
| CN207534475U (en) * | 2017-10-12 | 2018-06-26 | 嘉兴林升液压工具有限公司 | A kind of automatic charging device for jack cylinder processing |
| CN207648434U (en) * | 2017-12-20 | 2018-07-24 | 柳州市金元机械制造有限公司 | cage oiling device |
| CN208669871U (en) * | 2018-07-27 | 2019-03-29 | 宁波腾展汽车轴承制造有限公司 | A kind of applanation bearing assembly equipment |
| CN209754505U (en) * | 2019-04-20 | 2019-12-10 | 台州尚品机械有限公司 | Automatic clamp spring and oil injection assembly machine |
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| Publication number | Publication date |
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| CN111347233A (en) | 2020-06-30 |
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