CN111331744A - Foam concrete dicing cutting machine - Google Patents
Foam concrete dicing cutting machine Download PDFInfo
- Publication number
- CN111331744A CN111331744A CN202010158068.8A CN202010158068A CN111331744A CN 111331744 A CN111331744 A CN 111331744A CN 202010158068 A CN202010158068 A CN 202010158068A CN 111331744 A CN111331744 A CN 111331744A
- Authority
- CN
- China
- Prior art keywords
- plate
- foam concrete
- electric welding
- stroking
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011381 foam concrete Substances 0.000 title claims abstract description 63
- 238000005520 cutting process Methods 0.000 title claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 230000001681 protective effect Effects 0.000 claims abstract description 17
- 238000003466 welding Methods 0.000 claims description 32
- 238000009499 grossing Methods 0.000 claims description 30
- 238000007790 scraping Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 208000035389 Ring chromosome 6 syndrome Diseases 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/001—Cleaning bricks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a foam concrete block cutting machine which structurally comprises a conveying plate, a protective cover, a controller, a baffle plate, a cutting disc and an edge protection device. Has the advantages that: the invention utilizes the mutual matching of the pushing mechanism and the stroking structure, can effectively separate two foam concretes which are cut and separated from each other at a distance, further avoids the phenomenon that the cutting surfaces of the two foam concretes are irregularly shaken and rubbed under the vibration action generated by the lower cutting, and further aggravates the loss action of the foam concrete.
Description
Technical Field
The invention relates to the field of building material processing equipment, in particular to a foam concrete block cutting machine.
Background
With the emphasis on the use of wall materials in the building industry, the novel materials are more and more emphasized by people, so that the novel materials provide the effects of comfort, safety and the like for the living environment of people. When the cutting is performed, a special cutting machine is required for processing.
Due to the characteristics of the foam concrete, friction traces which shake during cutting are generated on the side edges of the cut blocks, so that the poor water absorption rate of the foam concrete during use is influenced, and meanwhile, under the action of continuous deep cutting vibration of equipment, the upper parts of the cut foam concrete are easy to generate mutual friction, so that a large amount of material loss is caused.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a foam concrete block cutting machine, which solves the defects that the side edge of a block generates friction traces caused by shaking during cutting and further influences the poor water absorption rate of the foam concrete when the foam concrete is put into use due to the characteristics of the foam concrete in the prior art, and meanwhile, the upper part of the cut foam concrete is easy to generate mutual friction action under the action of continuous deep cutting vibration of equipment, so that a large amount of material loss action is generated.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a foam concrete block cutting machine structurally comprises a conveying plate, a protective cover, a controller, a baffle plate, a cutting disc and an edge protection device, the protective cover is arranged in the middle of the upper surface of the conveying plate and is connected with the conveying plate through electric welding, the controller is arranged on the right side surface of the protective cover and is connected with the conveying plate through electric welding, the baffles are arranged on the front surface of the protective cover, the upper ends of the baffles are connected through electric welding, the number of the cutting discs is six, the cutting discs are respectively arranged in the protective cover and are vertically connected through electric welding, six edge protection devices are arranged on the left and right side surfaces of the cutting disc respectively and are connected through sleeving, the edge protection device comprises a sleeve shaft, two stroking structures and a pushing mechanism, the two stroking structures are symmetrically arranged on the left side and the right side of the sleeve shaft and are connected through electric welding, the pushing mechanisms are provided with two pushing mechanisms which are respectively arranged on the outer side surfaces of the stroking structures and are connected through sleeving.
As a further scheme of the invention, the stroking structure comprises a fastening ring, special-shaped wheels and convex shafts, wherein the special-shaped wheels are arranged on the outer surface of the fastening ring and are connected through electric welding, the number of the convex shafts is five, the five convex shafts are uniformly and equidistantly arranged and are respectively arranged on the upper surface of the special-shaped wheels and are vertically connected through electric welding, and the convex shafts are connected with the pushing mechanism through buckling.
As a further scheme of the invention, the pushing mechanism comprises a push plate, a buckling ring, a screen plate and a chip smoothing assembly, wherein the buckling ring is arranged on the surface of the push plate and is buckled and connected with the convex shaft, the screen plate is arranged in the middle of the surface of the push plate and is connected with the convex shaft through electric welding, and the chip smoothing assembly is arranged on the rear surface of the push plate and is connected with the convex shaft through electric welding, so that the pushing action on the two foam concretes is favorably realized.
As a further scheme of the invention, the buckling ring is of a rugged structure, so that the foam concrete after being cut into blocks can be slightly pushed away, and the material loss caused by the cutting vibration of the cut foam concrete can be avoided.
According to a further scheme of the invention, the chip smoothing assembly comprises a smoothing plate and a surface chip smoothing rod, the surface chip smoothing rod is provided with a plurality of rods which are uniformly and equidistantly arranged on the front surface of the smoothing plate, and the surface chip smoothing rod is connected with the smoothing plate through electric welding, so that the purpose of ensuring that the cut edge of the foam concrete block is in a flat state is achieved.
As a further scheme of the invention, the stroking plate is in a sponge structure, the width of the stroking plate is smaller than the diameter of the screen plate, and the stroking plate is arranged in front of the screen plate, so that the phenomenon that a cutting surface contains a large amount of powder and the vibration of the side surface of foam concrete is accelerated under the action of cutting vibration, thereby aggravating the abrasion of the foam concrete.
According to a further scheme of the invention, the face scrap smoothing rod comprises a scraping strip, a serrated plate and a friction strip, wherein the serrated plate is provided with a plurality of rod blocks which are respectively installed on the surface of the scraping strip in a non-uniform manner, the serrated plate is connected with the scraping strip through electric welding, the friction strip is provided with two friction strips which are respectively installed on two side edges of the scraping strip in a symmetrical manner, and the friction strip is connected with the scraping strip through gluing, so that the filtering treatment of the broken ends of the cutting face is favorably realized.
As a further scheme of the invention, the scraping strip is a flexible plate and is of an elastic structure, so that the flexible stroking of the foam concrete cutting surface is favorably realized.
Advantageous effects of the invention
Compared with the traditional foam concrete block cutting machine, the foam concrete block cutting machine has the following beneficial effects:
according to the invention, the pushing mechanism and the stroking structure are matched with each other, so that the two separated foam concretes after cutting can be effectively separated at a certain distance, and further the phenomenon that the cutting surfaces of the two foam concretes are irregularly shaken and rubbed under the vibration action generated by the lower cutting, and the loss action of the foam concrete is further aggravated is avoided.
According to the invention, the cut foam concrete side surface is cut and scraped by the chip stroking assembly, regular stroking treatment is carried out, and the stripped foam chips are blown under the action of air flow, so that the cleanness of the side surface of the foam concrete side surface can be effectively ensured.
Drawings
Other features, objects and advantages of the invention will become more apparent from a reading of the detailed description of non-limiting embodiments with reference to the attached drawings.
In the drawings:
FIG. 1 is a schematic structural diagram of a foam concrete block cutter according to the present invention.
Fig. 2 is a schematic structural view of the edge protector of the present invention.
Fig. 3 is a right side view schematic structure diagram of the stroking structure of the invention.
Fig. 4 is a left side view of the pushing mechanism of the present invention.
Fig. 5 is a right side view of the pushing mechanism of the present invention.
Fig. 6 is an enlarged view of the face-smoothing bar of the present invention.
In the figure: the device comprises a conveying plate-1, a protective cover-2, a controller-3, a baffle-4, a cutting disc-5, an edge protection device-6, a sleeve shaft-6 a, a stroking structure-6 b, a pushing mechanism-6 c, a fastening ring-6 b1, a special-shaped wheel-6 b2, a convex shaft-6 b3, a push plate-6 c1, a buckling ring-6 c2, a screen plate-6 c3, a stroking component-6 c4, a stroking plate-6 c41, a face stroking rod-6 c42, a scraping strip-g 1, a sawtooth plate-g 2 and a rubbing strip-g 3.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example (b):
as shown in fig. 1 to fig. 6, the present invention provides a technical solution of a foam concrete block cutter:
as shown in fig. 1-2, a foam concrete block cutting machine structurally comprises a conveying plate 1, a protective cover 2, a controller 3, baffles 4, a cutting disc 5 and edge protection devices 6, wherein the protective cover 2 is arranged in the middle of the upper surface of the conveying plate 1 and connected through electric welding, the controller 3 is arranged on the right side surface of the protective cover 2 and connected through electric welding, the baffles 4 are arranged on the front surface of the protective cover 2 and connected through electric welding, the cutting disc 5 is provided with six parts which are respectively arranged in the protective cover 2 and vertically connected through electric welding, the edge protection devices 6 are provided with six parts which are respectively arranged on the left side surface and the right side surface of the cutting disc 5 and connected through nesting, each edge protection device 6 comprises a sleeve shaft 6a, a stroking structure 6b and a pushing mechanism 6c, the stroking structures 6b are provided with two parts which are respectively arranged on the left side and the right side surfaces of the sleeve shaft 6a in a symmetrical manner and, the pushing mechanisms 6c are provided with two pushing mechanisms which are respectively arranged on the outer side surfaces of the stroking structures 6b and connected through sleeving.
As shown in fig. 3, the stroking structure 6b includes a fastening ring 6b1, a special-shaped wheel 6b2, and a protruding shaft 6b3, the special-shaped wheel 6b2 is disposed on the outer surface of the fastening ring 6b1 and connected by electric welding, the protruding shafts 6b3 are provided with five parts, and are respectively mounted on the upper surfaces of the special-shaped wheels 6b2 in a uniform and equidistant manner and vertically connected by electric welding, and the protruding shaft 6b3 is connected with the pushing mechanism 6c by buckling.
As shown in fig. 4, the pushing mechanism 6c includes a pushing plate 6c1, a snap ring 6c2, a screen 6c3, and a chip smoothing assembly 6c4, the snap ring 6c2 is disposed on the surface of the pushing plate 6c1 and is connected with the protruding shaft 6b3 through snap fit, the screen 6c3 is disposed in the middle of the surface of the pushing plate 6c1 and is connected through electric welding, and the chip smoothing assembly 6c4 is disposed on the rear surface of the pushing plate 6c1 and is connected through electric welding, so as to facilitate pushing away two foam concretes.
As shown in fig. 4, the inside of the buckling ring 6c2 is of an uneven structure, which is beneficial to slightly pushing away the foam concrete after being cut into pieces, so as to avoid the material loss caused by the cutting vibration of the foam concrete after being cut.
As shown in fig. 5, the crumb smoothing assembly 6c4 comprises a smoothing plate 6c41 and a crumb smoothing rod 6c42, the crumb smoothing rod 6c42 is provided with a plurality of strips which are respectively installed on the front surface of the smoothing plate 6c41 in a uniform and equidistant manner, and the crumb smoothing rod 6c42 is connected with the smoothing plate 6c41 through electric welding, so that the realization of ensuring that the cut edge surface of the foam concrete block is in a flat state is facilitated.
As shown in fig. 5, the stroking plate 6c41 is in a sponge structure, the width of the stroking plate is smaller than the diameter of the screen plate 6c3, and the stroking plate 6c41 is arranged in front of the screen plate 6c3, so that the phenomenon that a cutting surface contains a large amount of dust is avoided, and under the action of cutting vibration, vibration of the side surface of foam concrete is accelerated, and the abrasion is accelerated.
As shown in fig. 6, the face dust smoothing rod 6c42 includes a scraping strip g1, a saw-toothed plate g2 and a rubbing strip g3, the saw-toothed plate g2 is provided with a plurality of rod blocks and is installed on the surface of the scraping strip g1 in a shape of different sizes, the saw-toothed plate g2 is connected with the scraping strip g1 through electric welding, the rubbing strip g3 is provided with two strips and is installed on two sides of the scraping strip g1 in a symmetrical shape respectively, and the rubbing strip g3 is connected with the scraping strip g1 through gluing, so that the filtering treatment of the broken ends of the cutting face is facilitated.
As shown in fig. 6, the scraping strip g1 is a flexible plate and has an elastic structure, which is beneficial to realizing flexible stroking of the foam concrete cutting surface.
In conclusion, through the matching of the pushing mechanism 6c and the stroking structure 6b, the foam concrete after cutting can be separated from each other, and under the action of the stroking assembly 6c4, the cutting surface of the cutting surface is scraped and leveled with chips, so that the material loss effect of the cutting surface is avoided.
The specific realization principle is as follows: when the foam concrete is cut into blocks, due to the characteristics of the foam concrete, friction traces which shake during cutting are generated on the side edges of the blocks, so that the poor water absorption rate of the foam concrete during use is influenced, and meanwhile, under the action of continuous deep cutting vibration of equipment, mutual friction is easily generated on the upper parts of the cut foam concrete, so that a large amount of material loss is generated.
Therefore, the cutting disc 5 rotates and synchronously rotates along with the cutting disc 5 by utilizing the connection of the fastening ring 6b1 and the sleeve shaft 6a, and the convex shaft 6b3 is buckled with the buckling ring 6c2, so that the convex shaft 6b3 has regular pushing effect on the cutting disc while rotating, and the push plate 6c1 can separate two cut foam concretes to avoid the abrasion of materials caused by mutual collision of the cut foam concretes in the cutting process.
At the same time, the airflow generated during pushing flows out through the screen 6c3, and blows the shavings scraped when the shavings contact the foam concrete via the stroking plate 6c41, thereby realizing an effective treatment effect on irregular crushed aggregates generated by cutting of the side edges.
In the embodiment, in order to solve the problem that due to the characteristics of the foam concrete, the side edges of the cut blocks generate friction traces which shake during cutting, so that the water absorption rate of the foam concrete is not good when the foam concrete is put into use, and meanwhile, under the action of continuous deep cutting vibration of equipment, the upper parts of the cut foam concrete are easy to generate mutual friction action, so that a large amount of material loss action is generated, the invention utilizes the mutual matching of the pushing mechanism and the stroking structure, can effectively separate the two separated foam concretes after cutting, further avoids the phenomenon that the cutting surfaces of the two foam concretes generate irregular shaking friction action under the vibration action generated by the lower cutting, and further aggravates the loss action of the foam concrete, the invention utilizes the stroking assembly to scrape the cutting side faces of the cut foam concrete, regular stroking treatment is carried out, and foam chips scraped by stroking are blown under the action of air flow, so that the tidiness of the side surfaces of the foam chips can be effectively ensured.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a foam concrete slabbing cutting machine, its structure includes delivery board (1), protection casing (2), controller (3), baffle (4), cutting disc (5), safe edge device (6), its characterized in that: the protective cover (2) is arranged in the middle of the upper surface of the conveying plate (1) and connected through electric welding, the controller (3) is installed on the right side surface of the protective cover (2) and connected through electric welding, the baffle (4) is arranged on the front surface of the protective cover (2) and connected with the upper end of the protective cover through electric welding, the number of the cutting discs (5) is six, the cutting discs are installed inside the protective cover (2) respectively and are vertically connected through electric welding, and the number of the edge protection devices (6) is six, the edge protection devices are installed on the left side surface and the right side surface of the cutting discs (5);
the edge protection device (6) comprises a sleeve shaft (6a), a stroking structure (6b) and a pushing mechanism (6c), wherein the two stroking structures (6b) are arranged in total, are respectively symmetrically arranged on the left side and the right side of the sleeve shaft (6a) and are connected through electric welding, and the two pushing mechanisms (6c) are arranged in total, are respectively arranged on the outer side surface of the stroking structure (6b) and are connected through sleeving.
2. The foam concrete block cutter according to claim 1, wherein: the stroking structure (6b) includes tighrening ring (6b1), deformed wheel (6b2), protruding axle (6b3), the outer surface of tighrening ring (6b1) is located to deformed wheel (6b2) and is connected through the electric welding, protruding axle (6b3) are equipped with totally five and are even equidistance form respectively and install in deformed wheel (6b2) upper surface and be connected through the electric welding is perpendicular, protruding axle (6b3) is connected through the lock with pushing mechanism (6 c).
3. The foam concrete block cutter according to claim 1, wherein: the pushing mechanism (6c) comprises a push plate (6c1), a buckling ring (6c2), a screen plate (6c3) and a chip smoothing assembly (6c4), wherein the buckling ring (6c2) is arranged on the surface of the push plate (6c1) and connected with a convex shaft (6b3) in a buckling mode, the screen plate (6c3) is arranged in the middle of the surface of the push plate (6c1) and connected with the convex shaft in an electric welding mode, and the chip smoothing assembly (6c4) is arranged on the rear surface of the push plate (6c1) and connected with the convex shaft in an electric welding mode.
4. A foam concrete block cutter according to claim 3, wherein: the interior of the buckling ring (6c2) is of a rugged structure.
5. A foam concrete block cutter according to claim 3, wherein: the chip smoothing assembly (6c4) comprises a smoothing plate (6c41) and a face smoothing rod (6c42), wherein the face smoothing rod (6c42) is provided with a plurality of strips and is respectively installed on the front surface of the smoothing plate (6c41) in an even equidistant mode, and the face smoothing rod (6c42) is connected with the smoothing plate (6c41) through electric welding.
6. The foam concrete block cutter according to claim 5, wherein: the stroking plate (6c41) is in a sponge structure, the width of the stroking plate is smaller than the diameter of the screen plate (6c3), and the stroking plate (6c41) is arranged in front of the screen plate (6c 3).
7. The foam concrete block cutter according to claim 5, wherein: rod (6c42) is smoothed out with fingers to face bits is including scraping strip (g1), serration plate (g2), friction strip (g3), serration plate (g2) are equipped with if the pole piece and are the form of variation in size respectively and install in scraping strip (g1) surface, serration plate (g2) are connected through the electric welding with scraping strip (g1), friction strip (g3) are equipped with two altogether and are the symmetry respectively and install in scraping strip (g1) both sides limit, friction strip (g3) are connected through the veneer with scraping strip (g 1).
8. The foam concrete block cutter according to claim 7, wherein: the scraping strip (g1) is a flexible plate and is of an elastic structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010158068.8A CN111331744B (en) | 2020-03-09 | 2020-03-09 | Foam concrete dicing cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010158068.8A CN111331744B (en) | 2020-03-09 | 2020-03-09 | Foam concrete dicing cutting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111331744A true CN111331744A (en) | 2020-06-26 |
| CN111331744B CN111331744B (en) | 2021-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010158068.8A Active CN111331744B (en) | 2020-03-09 | 2020-03-09 | Foam concrete dicing cutting machine |
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| Country | Link |
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| CN (1) | CN111331744B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112140361A (en) * | 2020-09-27 | 2020-12-29 | 季文婷 | High-efficient disconnected pipe device of full glass vacuum solar energy collection pipe |
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