CN111307471A - Launcher of pedestrian protection aPLI new leg type impactor - Google Patents
Launcher of pedestrian protection aPLI new leg type impactor Download PDFInfo
- Publication number
- CN111307471A CN111307471A CN202010167339.6A CN202010167339A CN111307471A CN 111307471 A CN111307471 A CN 111307471A CN 202010167339 A CN202010167339 A CN 202010167339A CN 111307471 A CN111307471 A CN 111307471A
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- apli
- launcher
- pedestrian protection
- push plate
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- 210000002414 leg Anatomy 0.000 claims abstract description 75
- 238000012360 testing method Methods 0.000 claims abstract description 23
- 210000001699 lower leg Anatomy 0.000 claims abstract description 10
- 210000000689 upper leg Anatomy 0.000 claims abstract description 10
- 210000003127 knee Anatomy 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000005484 gravity Effects 0.000 abstract 1
- 238000005452 bending Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 4
- 244000309466 calf Species 0.000 description 3
- 210000003141 lower extremity Anatomy 0.000 description 3
- 206010061225 Limb injury Diseases 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 210000003689 pubic bone Anatomy 0.000 description 2
- 208000018982 Leg injury Diseases 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 210000000629 knee joint Anatomy 0.000 description 1
- 210000003041 ligament Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012502 risk assessment Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 210000002303 tibia Anatomy 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/0078—Shock-testing of vehicles
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
- G01M7/08—Shock-testing
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
Abstract
The invention provides a launcher of a pedestrian protection aPLI new leg impactor, which comprises a launcher body, wherein an upper hook plate is arranged on the launcher body, a push plate is arranged in front of the launcher body, a shaft hole is formed in the center of gravity of the launcher body, a connecting piece is fixedly arranged in the shaft hole, the launcher body is installed with a propeller of a pedestrian protection testing system through the connecting piece, the upper end of the launcher body is in an internal concave shape, the upper hook plate is inserted into a gap of an upper mass block of the aPLI new leg impactor, thighs, knees and shanks of the aPLI new leg impactor are tightly attached to the push plate, clamping plates extending forwards are further arranged below the push plate, and the clamping plates can clamp two sides of the shanks. The launcher of the new leg type impactor for protecting pedestrians aPLI provided by the invention can realize the testing function of the new advanced leg type impactor aPLI and meet all the requirements of the leg type in the flight impact process in the standard.
Description
Technical Field
The invention belongs to the technical field of automobile testing, and particularly relates to a launcher of a pedestrian protection aPLI new leg type impactor.
Background
Automobile pedestrian protection is one of key items which are concerned by people in the field of automobile safety, and mainly carries out high-speed impact collision on the collected data of the front end structure of an automobile by simulating various impactors of a human body to carry out injury value evaluation. The pedestrian protection global technical regulation adopts a flexible leg type (Flex-PLI) to replace a previous rigid leg Type (TRL) from 2016, the Flex-PLI leg type respectively reflects the change of a human leg when the human leg is impacted and the injury condition from three parts of a femur, a knee joint and a tibia, and the accuracy is greatly improved. In practice, however, the Flex-PLI leg type still has significant limitations. When a vehicle impacts a human body, the human body moves in a coordinated manner, and the upper part of the body has obvious influence on the lower limbs, so that the impact of the upper part of the body on the lower limbs is considered during design of the impactor, and the risk assessment on leg injury can be better performed. Currently, ISO introduced a new test tool, aPLI (advanced pedestrian leg impactor), merging upper and lower leg shapes. Under the same test condition, the bending moment of the bone and the elongation of the ligament are increased in different degrees, so that the lower limb injury value is reflected more truly and accurately.
In the pedestrian protection test Program of the European New Car evaluation protocol (Euro-NCAP for short hereinafter), the leg test section has determined the selection of aPLI as a New leg impactor. Since aPLI is not widely used in China, and the launcher of the impactor is designed and debugged in a Flex-PLI leg type, a new launcher matching aPLI needs to be developed by self. Against this background, an impactor launcher adapted to the aPLI leg type is imminent.
Disclosure of Invention
In view of the above, the present invention is directed to a launcher for a new leg impactor for pedestrian protection aPLI, which can implement a new testing function of an advanced leg impactor aPLI and meet all the requirements of the leg in the standard during a flight impact.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the utility model provides a launching cradle of new leg type impacter of pedestrian protection aPLI, including the launching cradle body, be provided with the board that colludes above the launching cradle body, the preceding push pedal that is provided with of launching cradle body, the focus department of launching cradle body opens there is the shaft hole, the fixed connecting piece that is provided with in shaft hole department, the launching cradle body passes through the propeller installation of connecting piece and pedestrian protection test system, the upper end of launching cradle body is inside sunken shape, go up the space of the last quality of body piece that colludes the board and insert the new leg type impacter of aPLI, the thigh of the new leg type impacter of aPLI, knee and shank lean on tightly with the push pedal, still be provided with the pinch-off blades that stretches out forward below the push pedal, the both.
Further, the launching cradle body includes the curb plate that two parallels and interval set up, through connecting plate fixed connection between two curb plates, the preceding push pedal that sets up of two curb plates, the vertical direction setting of push pedal, and the distance of push pedal apart from the launching cradle body is adjustable, on the launching cradle body and be located and collude the position between board and the push pedal on vertically be provided with the backup pad, and the backup pad compares in the push pedal and leans on the back more, after the launching cradle body cooperates with the new leg type impacter of aPLI, the backup pad leans on tightly with the rear end metal of last physique gauge block.
Furthermore, the rear side of the supporting plate is fixedly connected with the side plate through an adhesive.
Furthermore, a mounting plate is vertically arranged on the rear panel of the push plate and located on the inner side of the side plate, a long round hole is formed in the mounting plate in the horizontal direction, a bolt hole is formed in the side plate, and a bolt penetrates through the bolt hole and the long round hole to fix the position of the push plate and the position of the side plate.
Further, the push plates comprise an upper push plate, a middle push plate and a lower push plate, and the upper push plate, the middle push plate and the lower push plate respectively correspond to the thigh, the knee and the shank of the aPLI new leg type impactor.
Furthermore, the clamping plates are respectively and fixedly arranged on two sides of the lower pushing plate.
Furthermore, be equipped with the shaft hole on the relative position of curb plate, one side that connecting piece and this body coupling of launching cradle are provided with grip block and grip block, and the grip block is located between two vertical grip blocks, and the grip block is located between two curb plates, and the grip block is located the curb plate outside respectively, and the axle passes grip block, shaft hole, the fixed connection of grip block realization curb plate and connecting piece, and the connecting piece is provided with the connecting block at the back, is provided with the mounting hole of being connected with pedestrian protection test system's propeller on the connecting block.
Furthermore, a reinforcing plate is arranged between the side plates.
Furthermore, a plurality of round holes are formed in the side plates to reduce weight.
Firstly, the launching rack is fixedly installed and connected with a propeller of a pedestrian protection testing system through a connecting piece, a shaft is arranged between the connecting piece and a side plate of the launching rack, so that the connecting piece and the launching rack are in rotatable relation, then an upper hook plate of the launching rack is inserted into a gap of an upper body mass block of an aPLI new leg type impactor, and at the moment, the launching rack is in a natural vertical state.
The far end of the upper hook plate inclines upwards (namely, a certain included angle is formed between the upper hook plate and the horizontal plane), so that the launching frame can be ensured to freely droop.
In order to ensure that the aPLI leg is absolutely vertical, the uppermost supporting plate of the launcher is zero-stuck and supports the aPLI pubic bone. Meanwhile, the upper push plate, the middle push plate and the lower push plate respectively support push blocks at the rear ends of thighs, knees and calves of the aPLI.
The mounting plate behind the push plate is provided with the oblong hole, so that the push plate can be freely adjusted along the impact direction, the push plate is enabled to be attached to the leg in a zero mode and support the leg, the leg shape is kept vertical, the speed of the aPLI when the aPLI is separated from the launching rack is ensured to be the same as the speed of the launching rack, and therefore the impact speed of the leg shape and the front part of the vehicle can be controlled within a specified range.
The clamping plate can be adjusted in the Y direction of the vehicle, so that the center of the leg is aligned with the center of the push plate (namely the center of the impact point), the leg can be controlled to be kept in the XoZ plane, and the offset is in accordance with the regulation requirement (less than 10 mm).
The height of the device is adjusted according to the standard requirement to enable the aPLI leg-shaped lower end metal surface to be located at a height of 25mm from the horizon of the target vehicle. And (3) searching a first contact point for the impact target point approaching impact target area, pasting an impact deviation monitoring mark and a flight attitude monitoring mark, and adjusting high-speed shooting.
And (4) photographing according to test requirements, adjusting lamplight for photographing, connecting a data acquisition system and ensuring that the equipment can normally work.
The leg type transmitting equipment accumulates energy for the transmitter under a set program, and after a set parameter value is reached, the transmitter pushes the transmitting rack and the leg type, so that the transmitting rack drives the aPLI leg type to jointly obtain a certain speed. The leg type breaks away from and freely flies when the launcher reaches the limit, and the leg type posture is ensured to be stable at the moment and cannot obviously shake.
The test platform collides with a vehicle front test position after flying for a certain time, ensures that the leg-shaped posture is kept vertical in a vehicle longitudinal plane at the moment of contact with the vehicle front, and meets the requirement of the law on the bending moment of the leg-shaped (30 ms before the contact moment, the peak value of the bending moment cannot exceed +/-10 Nm).
Compared with the prior art, the launcher of the pedestrian protection aPLI new leg type impactor disclosed by the invention has the following advantages:
the launcher of the new leg type impactor for protecting pedestrians, provided by the invention, can keep natural sagging in the testing process, ensures that the push plate in front of the launcher and the leg type can be tightly attached, can realize the testing function of the new advanced leg type impactor aPLI, and meets all requirements of the leg type in the standard in the flight impact process.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of an embodiment of a launcher according to the present invention;
FIG. 2 is a schematic perspective view of FIG. 1;
FIG. 3 is a perspective view of FIG. 1 with one side panel and connector removed;
fig. 4 is a front view of the launcher.
Description of reference numerals:
1-hooking the plate; 2-shaft hole; 3-clamping the plate; 4-side plate; 5-connecting plates; 6-a support plate; 7-mounting a plate; 8-long round holes; 9-pushing the plate upwards; 10-a middle push plate; 11-a lower push plate; 12-a clamping block; 13-clamping plate.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The utility model provides a launching cradle of new leg type impacter of pedestrian protection aPLI, including the launching cradle body, it colludes board 1 to be provided with above the launching cradle body, the preceding push pedal that is provided with of launching cradle body, the focus department of launching cradle body opens there is shaft hole 2, 2 fixed connecting pieces that are provided with in shaft hole department, the launching cradle body passes through the connecting piece and installs with pedestrian protection test system's propeller, the upper end of launching cradle body is inside sunken shape, go up and collude the space of the last quality of the board of board 1 insertion aPLI new leg type impacter, the thigh of the new leg type impacter of aPLI, knee and shank lean on tightly with the push pedal, still be provided with the clamp plate 3 that stretches out forward below the push pedal, the both sides of shank can be pressed.
The aforesaid, the launching cradle body includes curb plate 4 that two parallels and interval set up, through 5 fixed connection of connecting plate between two curb plates 4, the preceding push pedal that sets up of two curb plates 4, the vertical direction setting of push pedal, and the distance of push pedal apart from the launching cradle body is adjustable, on the launching cradle body and be located and collude on the position between board 1 and the push pedal vertically and be provided with backup pad 6, and backup pad 6 compares in the push pedal and leans on the back more, after the launching cradle body cooperates with the new leg type impacter of aPLI, backup pad 6 leans on tightly with the rear end metal of last quality of a whole or a whole with last quality of a whole.
The rear side of the support plate 6 is fixedly connected to the side plate 4 by an adhesive.
The mounting plate 7 is vertically arranged on the rear panel of the push plate, the mounting plate 7 is located on the inner side of the side plate 4, the long round hole 8 is formed in the mounting plate 7 in the horizontal direction, the bolt hole is formed in the side plate 4, and the bolt penetrates through the bolt hole and the long round hole 8 to fix the position of the push plate and the position of the side plate 4.
The push plates include a top push plate 9, a middle push plate 10 and a bottom push plate 11, and the top push plate 9, the middle push plate 10 and the bottom push plate 11 correspond to the thigh, the knee and the calf of the aPLI new leg impactor, respectively.
The clamping plates 3 are respectively and fixedly arranged on two sides of the lower pushing plate 11.
Above-mentioned, be equipped with shaft hole 2 on the relative position of curb plate 4, one side of connecting piece and this body coupling of launching cradle is provided with grip block 12 and grip block 13, grip block 12 is located between two vertical grip blocks 13, grip block 12 is located between two curb plates 4, grip block 13 is located 4 outsides of curb plate respectively, the shaft passes grip block 12, shaft hole 2, grip block 13 realizes the fixed connection of curb plate 4 and connecting piece, the connecting piece is provided with connecting block 14 at the back, be provided with the mounting hole 15 of being connected with pedestrian protection test system's propeller on the connecting block 14.
Above-mentioned, still be provided with the reinforcing plate between the curb plate 4.
Above-mentioned, be provided with a plurality of round hole on the curb plate 4 in order to reduce weight.
Firstly, the launching cradle is fixedly installed and connected with a propeller of a pedestrian protection testing system through a connecting piece, a shaft is arranged between the connecting piece and a side plate of the launching cradle, so that the connecting piece and the launching cradle are in a rotatable relationship, then an upper hook plate 1 of the launching cradle is inserted into a gap of an upper mass block of an aPLI new leg type impactor, and at the moment, the launching cradle is in a natural vertical state.
The far end of the upper hook plate 1 inclines upwards (namely, a certain included angle is formed between the upper hook plate 1 and the horizontal plane), so that the launching cradle can be ensured to droop freely.
To ensure that the aPLI leg is absolutely vertical, the uppermost support plate 6 of the launcher is zero-stuck and supports the aPLI pubic bone. While the push up plate 9, the push down plate 10 and the push down plate 11 support the push blocks at the rear ends of the thigh, knee and calf of the aPLI, respectively.
The mounting plate 7 behind the push plate is provided with the oblong hole 8, so that the push plate can be freely adjusted along the impact direction, the push plate is enabled to be attached to the leg part in a zero mode, the leg shape is kept vertical, the speed when the aPLI is separated from the launching rack is ensured to be the same as the speed of the launching rack, and the impact speed of the leg shape and the front part of the vehicle is controlled within a specified range.
The clamping plate 3 can be adjusted in the Y direction of the vehicle, so that the center of the leg is aligned with the center of the push plate (namely the center of the impact point), the leg can be controlled to be kept in the XoZ plane, and the offset is in accordance with the regulation requirement (less than 10 mm).
The height of the device is adjusted according to the standard requirement to enable the aPLI leg-shaped lower end metal surface to be located at a height of 25mm from the horizon of the target vehicle. And (3) searching a first contact point for the impact target point approaching impact target area, pasting an impact deviation monitoring mark and a flight attitude monitoring mark, and adjusting high-speed shooting.
And (4) photographing according to test requirements, adjusting lamplight for photographing, connecting a data acquisition system and ensuring that the equipment can normally work.
The leg type transmitting equipment accumulates energy for the transmitter under a set program, and after a set parameter value is reached, the transmitter pushes the transmitting rack and the leg type, so that the transmitting rack drives the aPLI leg type to jointly obtain a certain speed. The leg type breaks away from and freely flies when the launcher reaches the limit, and the leg type posture is ensured to be stable at the moment and cannot obviously shake.
The test platform collides with a vehicle front test position after flying for a certain time, ensures that the leg-shaped posture is kept vertical in a vehicle longitudinal plane at the moment of contact with the vehicle front, and meets the requirement of the law on the bending moment of the leg-shaped (30 ms before the contact moment, the peak value of the bending moment cannot exceed +/-10 Nm).
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. A launcher for a pedestrian protection aPLI new leg impactor, characterized in that: including the launching cradle body, be provided with the board that colludes above the launching cradle body, the preceding push pedal that is provided with of launching cradle body, the focus department of launching cradle body opens there is the shaft hole, the fixed connecting piece that is provided with in shaft hole department, the launching cradle body passes through the connecting piece and protects the propeller installation of test system with the pedestrian, the upper end of launching cradle body is inside sunken shape, go up the space that colludes the last quality piece that the board inserted the new leg type impacter of aPLI, the thigh of the new leg type impacter of aPLI, knee and shank lean on tightly with the push pedal, still be provided with the clamp plate that stretches out forward below the push pedal, the both sides of shank can be pressed from.
2. The launcher for a pedestrian protection aPLI new leg impactor according to claim 1, characterized in that: the launching cradle body comprises two parallel side plates arranged at intervals, the two side plates are fixedly connected through a connecting plate, a push plate is arranged in front of the two side plates, the push plate is arranged in the vertical direction, the distance between the push plate and the launching cradle body is adjustable, a supporting plate is vertically arranged on the launching cradle body and positioned between an upper hook plate and the push plate, the supporting plate is compared with the push plate and leans against the rear portion, and when the launching cradle body is matched with an aPLI new leg type impactor, the supporting plate leans against the rear end metal of an upper body measuring block.
3. The launcher for a pedestrian protection aPLI new leg impactor according to claim 2, characterized in that: the back side of the supporting plate is fixedly connected with the side plate through an adhesive.
4. The launcher for a pedestrian protection aPLI new leg impactor according to claim 1, characterized in that: the mounting plate is vertically arranged on the rear panel of the push plate, the mounting plate is located on the inner side of the side plate, the long round hole is formed in the mounting plate in the horizontal direction, the bolt hole is formed in the side plate, and the bolt penetrates through the bolt hole and the long round hole to fix the position of the push plate and the position of the side plate.
5. The launcher for a pedestrian protection aPLI new leg impactor according to claim 4, characterized in that: the push plates comprise an upper push plate, a middle push plate and a lower push plate, and the upper push plate, the middle push plate and the lower push plate respectively correspond to thighs, knees and shanks of the aPLI new leg type impactor.
6. The launcher for a pedestrian protection aPLI new leg impactor according to claim 5, characterized in that: the clamping plates are respectively and fixedly arranged on two sides of the lower pushing plate.
7. The launcher for a pedestrian protection aPLI new leg impactor according to claim 2, characterized in that: the relative position of curb plate is equipped with the shaft hole, and connecting piece and this body-connected one side of launcher are provided with grip block and grip block, and the grip block is located between two vertical grip blocks, and the grip block is located between two curb plates, and the grip block is located the curb plate outside respectively, and the axle passes grip block, shaft hole, the fixed connection of grip block realization curb plate and connecting piece, and the connecting piece is provided with the connecting block at the back, is provided with the mounting hole of being connected with pedestrian protection test system's propeller on the connecting block.
8. The launcher for a pedestrian protection aPLI new leg impactor according to claim 2, characterized in that: and a reinforcing plate is arranged between the side plates.
9. The launcher for a pedestrian protection aPLI new leg impactor according to claim 2, characterized in that: the side plates are provided with a plurality of round holes to reduce weight.
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CN202010167339.6A CN111307471B (en) | 2020-03-11 | 2020-03-11 | Transmitting frame of novel leg type impactor for pedestrian protection aPLI |
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CN202010167339.6A CN111307471B (en) | 2020-03-11 | 2020-03-11 | Transmitting frame of novel leg type impactor for pedestrian protection aPLI |
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CN112304638A (en) * | 2020-10-30 | 2021-02-02 | 广州汽车集团股份有限公司 | Pedestrian protection aPLI leg dynamic calibration device and method |
CN114964814A (en) * | 2022-05-26 | 2022-08-30 | 杭州集普科技有限公司 | Leg type dynamic calibration device and method |
CN115729159A (en) * | 2023-01-09 | 2023-03-03 | 中汽研汽车工业工程(天津)有限公司 | Control method of human body model transmitting device for simulating motor vehicle pedestrian protection |
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CN114964814A (en) * | 2022-05-26 | 2022-08-30 | 杭州集普科技有限公司 | Leg type dynamic calibration device and method |
CN115729159A (en) * | 2023-01-09 | 2023-03-03 | 中汽研汽车工业工程(天津)有限公司 | Control method of human body model transmitting device for simulating motor vehicle pedestrian protection |
CN115729159B (en) * | 2023-01-09 | 2023-03-28 | 中汽研汽车工业工程(天津)有限公司 | Control method of human body model transmitting device for simulating motor vehicle pedestrian protection |
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