CN111306935B - Automatic external line of positive and negative electrode material electric heating roller kiln - Google Patents

Automatic external line of positive and negative electrode material electric heating roller kiln Download PDF

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Publication number
CN111306935B
CN111306935B CN202010242420.6A CN202010242420A CN111306935B CN 111306935 B CN111306935 B CN 111306935B CN 202010242420 A CN202010242420 A CN 202010242420A CN 111306935 B CN111306935 B CN 111306935B
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Prior art keywords
conveying
uncovering
assembly
crucible
cover
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CN202010242420.6A
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CN111306935A (en
Inventor
黄高明
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Shenzhen Riyuexin Automation Equipment Co Ltd
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Shenzhen Riyuexin Automation Equipment Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/06Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
    • F27B9/062Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated electrically heated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/2407Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/39Arrangements of devices for discharging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D25/00Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Cleaning In General (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

The invention discloses an automatic outside line of an electrical heating roller kiln for positive and negative electrode materials, which adopts a closed design and comprises an outlet conveying device, a cover cleaning device, a crucible cover uncovering device, a crushing device, a material sucking and cleaning device, an air tightness detection device, a raw material supply device, a crucible cover placing device and an inlet conveying device which are sequentially connected end to end; the outlet transition conveying assembly is consistent with the outlet right-angle conveying assembly, the cooling conveying assembly, the cleaning conveying assembly, the cover opening conveying assembly and the crushing conveying assembly in structure, and is provided with a dustproof protective cover; the automatic external line of the positive and negative electrode material electric heating roller kiln is designed in an all-line single machine mode, can be freely combined according to actual conditions and process requirements, is simple to operate and convenient to maintain, is designed in an all-line closed mode, basically has no dust in the production process, is high in automation degree, achieves no humanization in the whole process, is high in production efficiency, and greatly improves the workshop production environment.

Description

Automatic external line of positive and negative electrode material electric heating roller kiln
Technical Field
The invention relates to the field of automatic equipment, in particular to an automatic external line of an electrical heating roller kiln for positive and negative electrode materials.
Background
At present, production lines of the positive and negative electrode material electric heating roller kilns are various in forms, manual intervention operation is needed, the production lines occupy large space, the production lines are exposed, dust is large, the temperature of the positive and negative electrode materials after being discharged from the kilns is high (about 120 degrees) during high-temperature carbonization, the field worker operation environment is very severe due to the factors, and the overall workshop environment is difficult to meet the standard requirements. And the uniform standard is not formed in the industry, so that the maintenance of the whole production line is difficult.
Accordingly, the prior art is deficient and needs improvement.
Disclosure of Invention
The invention provides an automatic external line of an electric heating roller kiln for positive and negative electrode materials, which solves the problems.
In order to solve the above problems, the technical scheme provided by the invention is as follows:
an automatic outside line of an electrical heating roller kiln for positive and negative electrode materials adopts a closed design and comprises an outlet conveying device, a cover cleaning device, a crucible cover uncovering device, a crushing device, a material sucking and cleaning device, an air tightness detection device, a raw material supply device, a crucible cover placing device and an inlet conveying device which are sequentially connected end to end; the outlet conveying device is provided with an outlet transition conveying mechanism, an outlet right-angle conveying mechanism and a cooling mechanism which are sequentially connected end to end, the cooling mechanism and the outlet transition conveying mechanism are arranged in a right angle mode, the outlet transition conveying mechanism is provided with an outlet transition conveying assembly, an outlet transition jacking assembly, a second transition conveying shaft and a transition conveying blocking assembly, the outlet transition jacking assembly is fixed on the outlet transition conveying assembly, the transition conveying frame is symmetrically fixed on the top of the outlet transition conveying assembly, the outlet transition jacking assembly is arranged below the conveying rails, and the transition conveying blocking assembly is arranged at the tail ends of the conveying rails; export transition conveying subassembly with establish export right angle conveying subassembly on the right angle conveying mechanism of export, establish cooling conveying subassembly on the cooling mechanism, establish clean conveying subassembly on the lid cleaning device, establish take off on the device of covering the crucible and cover conveying subassembly, establish broken conveying subassembly on the first broken mechanism, establish inhale on the material cleaning device inhale material conveying subassembly, establish airtight conveying subassembly on the airtight detection device, establish supply with conveying mechanism structure on the raw materials feeding device unanimously, export transition conveying subassembly is equipped with dustproof safety cover. According to the preferable technical scheme, the cover cleaning device is further provided with a cover cleaning assembly, and the cover cleaning assembly is fixed on the cleaning conveying assembly; the crucible cover uncovering device is also provided with an uncovering blocking assembly, a horizontal positioning assembly, a crucible cover uncovering assembly, a crucible cover vertically moving assembly and a cover conveying assembly, wherein the uncovering blocking assembly and the transition conveying blocking assembly are consistent in structure, the horizontal positioning assembly is fixed on the uncovering conveying assembly, the horizontal positioning assembly is arranged below the crucible cover uncovering assembly, the crucible cover uncovering assembly is arranged above the uncovering conveying assembly, the crucible cover vertically moving assembly is arranged on the side edge of the uncovering conveying assembly, and the cover conveying assembly is arranged below the crucible cover vertically moving assembly, the air tightness detection device and the crucible cover placing device; the crushing device is provided with a primary crushing mechanism and a secondary crushing mechanism, the secondary crushing mechanism is consistent with the primary crushing mechanism in structure, the primary crushing mechanism is further provided with a butt-clamping positioning component, a crushing jacking component, a crushing cover plate component, a puncturing component and a snake-shaped dust absorption component, the butt-clamping positioning component, the crushing jacking component, the crushing cover plate component, the puncturing component and the snake-shaped dust absorption component are all fixed on the crushing conveying component, the crushing jacking component is arranged below the butt-clamping positioning component, the crushing cover plate component is arranged above the butt-clamping positioning component, the puncturing component is arranged above the crushing cover plate component, and the snake-shaped dust absorption component is arranged above the puncturing component; the material sucking and cleaning device is further provided with a material sucking butt clamp assembly, a material sucking mechanical arm, a material sucking vacuum pipeline, a material sucking head, a cleaning air cylinder and a cleaning hairbrush, the material sucking butt clamp assembly is consistent with the butt clamp positioning assembly in structure, the material sucking mechanical arm is fixed on a mechanical arm mounting seat, the mechanical arm mounting seat is arranged above the material sucking and conveying assembly, one end of the material sucking vacuum pipeline is connected with a vacuum material sucking mechanism, the other end of the material sucking vacuum pipeline is connected with the material sucking head, the cleaning air cylinder is fixed on the material sucking mechanical arm through a mounting block, and the cleaning hairbrush is fixed at the tail end of a telescopic rod of the cleaning air cylinder; the air tightness detection device is also provided with an air tightness butt-clamping component, an air tightness jacking component and an air tightness detection component, the air tightness butt-clamping component is consistent with the butt-clamping positioning component in structure, the air tightness jacking component is consistent with the crushing jacking component in structure, and the air tightness detection component is fixed on the air tightness conveying component; the raw material supply device is also provided with a supply butt-clamping mechanism, a jacking weighing mechanism, a main shaft blanking mechanism, a raw material filter element mechanism and a raw material degassing mechanism, wherein the supply butt-clamping mechanism is consistent with the butt-clamping positioning assembly in structure, the jacking weighing mechanism is fixed on the supply conveying mechanism, the jacking weighing mechanism is arranged below the supply butt-clamping mechanism, the main shaft blanking mechanism is fixed on the supply conveying mechanism, the main shaft blanking mechanism is arranged above the supply butt-clamping mechanism, the main shaft blanking mechanism is provided with a blanking bin, the raw material filter element mechanism is fixed at the bottom of the main shaft blanking mechanism, the raw material degassing mechanism is fixed on the supply conveying mechanism, and the raw material degassing mechanism is connected with the raw material filter element mechanism through an air pipe; the entrance conveying device is provided with an entrance buffer transition mechanism, an entrance right-angle conveying mechanism and an entrance transition conveying mechanism, the entrance buffer transition mechanism is consistent with the exit transition conveying assembly in structure, the entrance right-angle conveying mechanism is consistent with the exit right-angle conveying mechanism in structure, and the entrance transition conveying mechanism is consistent with the exit transition conveying mechanism in structure. The optimized technical scheme is that the outlet transition conveying component is also provided with a transition conveying rack, a transition conveying motor, a transition conveying transmission shaft, transition ceramic conveying shafts and a transition conveying guide wheel, the transition conveying motor is fixed on the transition conveying rack, a driving gear is fixedly sleeved on a rotating shaft of the transition conveying motor, the transition conveying transmission shaft is fixed on the transition conveying rack through a bearing seat, a driven gear is fixedly sleeved on the middle of the transition conveying transmission shaft, a synchronous gear is fixedly sleeved on both ends of the transition conveying transmission shaft, the driven gear is connected with the driving gear through a chain, the transition ceramic conveying shafts are symmetrically fixed on the conveying track in two rows, a ceramic wheel is fixedly sleeved on one end of the transition ceramic conveying shaft, a conveying gear is fixedly sleeved on the other end of the transition ceramic conveying shaft, the conveying gear passes through the chain with synchronous gear links to each other, and is a plurality of transition conveying leading wheel is two rows and fixes the conveying track top, dustproof safety cover dustcoat is in on the transition conveying frame. According to the preferable technical scheme, the cooling mechanism is further provided with a cold air inlet, the cooling conveying assembly is provided with a cooling dust cover, the cold air inlet is formed in the middle of the top of the cooling dust cover and is connected with a cold air pipe, the cooling mechanism is further provided with an air outlet and a wind shield, the air outlet is formed in the lower portion of the cooling conveying assembly, and the wind shield is arranged at the tail end of the cooling conveying assembly. The cover cleaning assembly is provided with a cleaning mounting support, a suction head mounting plate, a negative pressure pipe, a brush mounting head, a cover cleaning brush and a transparent protection plate, the cleaning mounting support is fixed to the cleaning conveying assembly, the suction head mounting plate is fixed to the cleaning mounting support through bolts, the negative pressure pipe is fixed to the suction head mounting plate, the brush mounting head is fixed to the lower side of the negative pressure pipe, the cover cleaning brush is fixed to the brush mounting head, and the transparent protection plate is fixed to the periphery of the cleaning mounting support. According to the preferable technical scheme, the horizontal positioning assembly is provided with a positioning cylinder mounting block, a horizontal positioning cylinder and a horizontal positioning block, the positioning cylinder mounting block is fixed on the cover removing conveying assembly through the mounting block, the horizontal positioning cylinder is fixed on the positioning cylinder mounting block, and the horizontal positioning block is fixed at the tail end of a telescopic rod of the horizontal positioning cylinder. According to the preferred technical scheme, the crucible uncovering component is provided with an uncovering cylinder mounting plate, an uncovering horizontal cylinder, an uncovering translational mounting plate, an uncovering guide sleeve, an uncovering guide rod, an uncovering lifting cylinder, an uncovering sucker mounting frame and a crucible uncovering sucker, wherein the uncovering cylinder mounting plate is fixed on the uncovering conveying component through bolts, the uncovering horizontal cylinder is fixed on the uncovering cylinder mounting plate, the uncovering translational mounting plate is fixedly connected with the tail end of a telescopic rod of the uncovering horizontal cylinder through a connecting block, the two uncovering guide sleeves are fixed on the uncovering translational mounting plate, the two uncovering guide rods are respectively in sliding connection with the two uncovering guide sleeves, the lower ends of the two uncovering guide rods are fixedly connected with the uncovering sucker mounting frame, the uncovering lifting cylinder is fixed at the bottom of the uncovering translational mounting plate, the end of a telescopic rod of the cover lifting cylinder is fixedly connected with the cover lifting sucker mounting frame, the cover lifting sucker mounting frame is fixedly connected with the end of a telescopic rod of the cover lifting cylinder, and the plurality of crucible cover lifting suckers are fixed at the bottom of the cover lifting sucker mounting frame. According to the preferable technical scheme, the crucible cover vertically-moving assembly is provided with a linear motion module, a lifting plate and a roller assembly, the linear motion module is fixed on the side edge of the cover-uncovering conveying assembly, the lifting plate is fixed on a lifting block of the linear motion module, and the roller assembly is fixed on the lifting plate.
The whole design is closed form, designs dustproof protection cover, chain and gear protection cover etc. and the frame main part comprises SUS304 and aluminium alloy, and the form is upper portion closed, and the left and right sides is transparent plug-type openable window, both conveniently observes the interior behavior of line body and also conveniently opens the inspection maintenance.
The specific process flow is as follows: raw materials loads on the crucible, the crucible has 4 rows of crucibles after the kiln goes out of the stove, carry to the exit support structure through the cylinder earlier, at this moment, automatic external line and exit support coupling mechanism are export transition conveying mechanism, export transition conveying mechanism is equipped with two sets of transport mechanism, one set is rotatory through transition conveying motor drive transition ceramic delivery axle, and then the drive ceramic wheel carries, another set is carried through the first transition conveying axle of conveying axle driving motor drive, both ends have simultaneously and block the mechanism, the second transition conveying axle that is used for the transition is installed to the side of linking to each other with kiln exit support. When the crucible transition conveying mechanism works, the outlet transition jacking assembly is lifted firstly, the first transition conveying shaft of the outlet transition jacking assembly and the rolling shaft of the outlet support are kept to be positioned on the same horizontal plane, and the crucible is made to transition from the outlet support mechanism to the outlet transition conveying mechanism stably through the second transition conveying shaft. After the crucible transits to the outlet transition conveying mechanism, the outlet transition jacking assembly descends to enable the crucible to finally and stably fall on the ceramic wheel conveying line, the outlet transition jacking assembly continues to reset, the conveying line of the outlet transition conveying assembly is started, and the crucible is conveyed to a subsequent station.
Furthermore, in the automatic outside line, an outlet right-angle conveying mechanism is connected with the outlet transition conveying mechanism, the outlet right-angle conveying mechanism is similar to the outlet transition conveying mechanism in structure and small in size, and the outlet right-angle conveying mechanism mainly has the function of cutting 4 rows of crucibles sent by the outlet transition conveying mechanism into single crucibles and converting the crucibles into directions to convey the crucibles to a functional area. When the crucible conveying device works, the outlet right-angle jacking assembly is located in the HOME position state, after the crucible is conveyed in place, the outlet right-angle jacking assembly is slowly jacked, the roller bearing surface of the jacking mechanism and the roller bearing surface of the ceramic wheel of the cooling section are located on the same plane, the crucible slowly enters a next-procedure station, after the conveying is completed, the jacking mechanism resets, and the next group of crucibles are conveyed according to the same principle.
Further, export right angle conveying mechanism carries to cooling body, and cooling body's effect is mainly in order to pass through cooling body with the high temperature sagger of kiln export with the temperature drop to below 60 degrees, guarantees the operation of follow-up station, and the material is not cohered, and it is clean to unload efficiently.
Further, after the crucible passes through the cooling mechanism, the crucible contacts with the cover cleaning device firstly, the working principle is that when the crucible is conveyed to the position, the brush can clean dust on the crucible cover, and meanwhile, the negative pressure dust collection device is started to suck away surface dust, so that the cleaning effect is ensured under the dual effects of the brush and the dust collection device.
Further, the cover is conveyed forwards to the crucible cover uncovering device after being cleaned, when the crucible cover uncovering device works, the crucible is conveyed forwards through the conveying device, after the stopping device stops working and the crucible is in place, the butt clamp positioning device clamps and positions the crucible, the crucible uncovers the sucker to work, the air cylinder pushes the sucker to descend to suck the crucible cover, a certain time is kept in advance, after the crucible cover is ensured to be stably sucked, the sucking disc mechanism resets to suck the crucible cover to separate from the crucible, the crucible cover uncovering component drives the crucible cover to move towards the left crucible cover vertical moving component, after the crucible cover is moved in place, the sucking disc mechanism works again, the air cylinder pushes the sucking disc to descend to place the crucible cover on the supporting surface of the roller assembly of the crucible cover vertical moving assembly, the sucking disc mechanism resets after the crucible cover is stably placed, the crucible cover is conveyed downwards by the linear motion module and is conveyed in place, the roller assembly works to transfer the crucible cover to the cover conveying assembly below the automatic cover uncovering machine. After the cover is conveyed to the cover conveying assembly, the mechanisms reset one by one, and the crucible is conveyed to the next procedure continuously through the conveying mechanism.
Further, after the crucible cover is uncovered, the crucible enters a crushing device, the crushing device mainly comprises two crushing mechanisms, the whole structures of the two crushing mechanisms are consistent with the working principle, the only difference lies in the layout and the angle of the special blade, the purpose is to ensure that the material can be punctured and is loose enough, in operation, the crucible is conveyed forwards through a conveying device, after the crucible is stopped in place by the blocking device, the crucible is lifted in place by a crushing and jacking assembly, the crucible is lifted away from the conveyed ceramic roller surface by a crushing and jacking assembly, the crucible is slowly contacted with a dust anti-overflow cover plate, the dust is prevented from overflowing in a transition mode when being punctured until being lifted in place, the crucible is clamped and positioned by a clamping and positioning assembly, the puncturing assembly works, a driving cylinder drives the special puncturing blade to descend, the material is punctured and cracked, after the crushing is finished, each mechanism resets, and the crucible enters the next process.
Further, after the materials are crushed, the crucible is conveyed to a material sucking and cleaning device, the crucible is conveyed forwards through the conveying device, the blocking device works, after the crucible stops in place, the jacking device starts to jack the crucible away from the conveyed ceramic roller surface until the crucible is jacked in place, the crucible is clamped and positioned by the butt clamp positioning device, after the clamping device is positioned, the material sucking manipulator drives the material sucking head to start sucking materials through the continuous vacuum device, the material sucking speed can be flexibly adjusted according to actual conditions, after the material sucking is finished, the material sucking manipulator moves to a transition position and switches the hairbrush, the cleaning mode is entered and waits for a cleaning signal, the material sucking module is jacked, the butt clamp and the blocking device are reset one by one, the crucible is conveyed forwards and enters the cleaning process, the blocking and jacking of the cleaning module are carried out, after the devices such as the butt clamp positioning device position fix the crucible are positioned, the signal is sent, the material sucking manipulator starts to clean the periphery of the inner wall of the crucible, cleaning is accomplished, and the brush device resets, inhales the material manipulator and clears the pot to the crucible, ensures that there is not the tails to remain, and clear pot finishes, inhales the material manipulator and resets, cleans blockking of module, and the jacking is to pressing from both sides and positioner etc. back that resets one by one, and the crucible continues to carry forward, gets into next process.
Further, the crucible passes through behind the station of unloading, carry to airtight detection device, manual work is opened when needs detect, automatic operation detects, need not detect time measuring, the manual work is closed, automatic outside line normal operating, ignore this station, when the crucible passes through the transfer chain, make the crucible stop during stop mechanism, jacking device jacking crucible breaks away from the drum face, press from both sides positioner and press from both sides tight location to the crucible, airtight device pushes down sealed apron again, cover the crucible, ventilate and reach appropriate pressure and stop ventilating, keep pressure time a plurality of, detect whether the internal pressure of crucible diminishes, thereby judge whether the crucible has the crack, this mechanism can detect out whether the crucible has the crack fast and accurately, thereby carry out prevention and processing in advance. After the detection is finished, all the mechanisms reset, and the crucible is conveyed to the next procedure continuously.
Further, the crucible gets into raw materials feeding device, the material gets into upper portion storage silo from the feed inlet earlier, when lower part crucible passes through the transfer chain, stop mechanism makes the crucible stop, press from both sides positioner and press from both sides tight location to the crucible earlier, jacking device jacking crucible breaks away from the cylinder face and is close the discharge gate to the crucible bottom, the unloading is opened in the screw rod rotation, the supplementary degasification of vacuum pump simultaneously, the side unloading jacking device drives the crucible and slowly descends while driving, guarantee that the crucible has sufficient unloading space, this work point is in the unloading, the raw materials has degasified, guarantee simultaneously that crucible bottom connects the material face and is close to as far as possible from the discharge gate, reduce the possibility of raise dust, simultaneously, the instant crucible unloading weight of lower part weighing sensor, when waiting to reach the settlement requirement, the signaling, the screw rod stops the unloading. After filling, the mechanisms are reset one by one, and the crucible is conveyed forwards continuously.
Further, after the crucible is charged, the crucible enters the crucible cover placing device forwards, the structure of the crucible cover placing device is consistent with that of the crucible cover uncovering device, the work flow is opposite, the cover placing machine receives the cover from the cover conveying assembly firstly, and then the actions of the lifting mechanism, the sucking disc mechanism, the translation mechanism and the like are carried out, and after the crucible is positioned and clamped, the crucible cover and the crucible are closed through the sucking disc mechanism. And after the cover is placed, the cover placing mechanism resets, and the crucible is conveyed forwards continuously.
Furthermore, after the crucible is covered completely, the crucible starts to enter the inlet cache transition mechanism, the inlet cache transition mechanism is arranged between two functional areas, so that if a certain functional area of the automatic line breaks down, a worker can have enough reaction time, and meanwhile, the maintenance and the repair at ordinary times are facilitated.
Further, the crucible is carried to entry right angle conveying mechanism, and entry right angle conveying mechanism is similar with export right angle conveying mechanism structure, and work flow is opposite, and climbing mechanism during operation lies in the jacking state earlier, treats that the crucible steadily carries the back in place, slowly descends again and makes the crucible fall to the ceramic roller bearing on, carries to the entry changeover portion after.
Further, the crucibles enter the inlet transition conveying mechanism, the inlet transition conveying mechanism and the outlet transition conveying mechanism are similar in structure, the work flow is also opposite, and the purpose is to convey the crucibles sent one by one from the inlet right-angle turning sections to the kiln inlet support after gathering 4 groups.
Further, 4 groups of crucible raw materials conveyed by external lines are conveyed into a high-temperature kiln by a kiln inlet support to be carbonized at high temperature, and the steps are repeated in a circulating mode.
Compared with the prior art, the positive and negative electrode material electric heating roller kiln has the beneficial effects that by adopting the scheme, the automatic external line of the positive and negative electrode material electric heating roller kiln is designed in an all-line single machine mode, can be freely combined according to actual conditions and process requirements, is simple to operate and convenient to maintain, and is designed in an all-line closed mode, so that the production process is basically free of dust, the automation degree is high, the whole-process unmanned process is realized, the production efficiency is high, and the workshop production environment is greatly improved.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for a person skilled in the art that other drawings can be obtained from the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automatic external line of an electrical heating roller kiln for positive and negative electrode materials according to the present invention;
FIG. 2 is a schematic structural diagram of an exit transitional conveying mechanism of the present invention;
FIG. 3 is a schematic structural view of the exit transition conveyor assembly of the present invention;
FIG. 4 is a schematic structural view of the outlet transition jacking assembly of the present invention;
FIG. 5 is a schematic structural view of an outlet right angle delivery mechanism of the present invention;
FIG. 6 is a schematic view of the cooling mechanism of the present invention;
FIG. 7 is a schematic view of the construction of the lid sweeping assembly of the present invention;
FIG. 8 is a schematic structural view of a crucible cover removing device according to the present invention;
FIG. 9 is a schematic view of the horizontal positioning assembly of the present invention;
FIG. 10 is a schematic view of the crucible lid assembly of the present invention;
fig. 11 is a schematic structural view of the primary crushing mechanism of the present invention;
FIG. 12 is a schematic structural view of a fragmentation lid assembly of the present invention;
FIG. 13 is a schematic view of the lancing assembly of the present invention;
FIG. 14 is a schematic structural view of the suction cleaning device of the present invention;
FIG. 15 is a schematic view of the structure of the suction head of the present invention;
FIG. 16 is a schematic structural diagram of the air tightness detecting device of the present invention;
FIG. 17 is a schematic view of the structure of the raw material supply apparatus of the present invention.
Fig. 18 is a flow chart of the automatic outside line process of the positive and negative electrode material electric heating roller kiln of the invention.
As shown in the above legend: 1. an outlet delivery device; 11. an outlet transition conveying mechanism; 111. an outlet transition conveyor assembly; 1111. a transition conveyor frame; 1112. a transition conveying motor; 1113. a transitional conveying transmission shaft; 1114. a transition ceramic transport shaft; 1115. a transition conveying guide wheel; 1116. a dust-proof protective cover; 112. an outlet transition jacking assembly; 1121. jacking cylinder mounting plates; 1122. a transition conveying jacking cylinder; 1123. jacking a guide sleeve in a transitional conveying manner; 1124. transitive conveying jacking guide rods; 1125. transitively conveying the jacking bracket; 1126. a transmission shaft driving motor; 1127. a ceramic transport shaft drive gear; 1128. a first transition transfer shaft; 113. a second transition transfer shaft; 114. a transition transport barrier assembly; 1141. a blocking cylinder; 1142. a blocking block; 12. an outlet right-angle conveying mechanism; 121. an outlet right angle delivery assembly; 122. an outlet right-angle jacking assembly; 123. a fourth transition transfer shaft; 13. a cooling mechanism; 131. a cooling conveyor assembly; 132. a cold air inlet; 2. a lid cleaning device; 21. cleaning and conveying components; 22. a lid cleaning assembly; 221. cleaning the mounting bracket; 222. a suction head mounting plate; 223. a negative pressure tube; 224. a brush mounting head; 225. a cover cleaning brush; 226. a transparent protection plate; 3. a crucible uncovering device; 31. uncovering the conveying assembly; 32. uncovering the blocking assembly; 33. a horizontal positioning assembly; 331. positioning a cylinder mounting block; 332. a horizontal positioning cylinder; 333. a horizontal positioning block; 34. the crucible uncovering component; 341. uncovering the cylinder mounting plate; 342. uncovering the horizontal cylinder; 343. uncovering the translational mounting plate; 344. uncovering the guide sleeve; 345. uncovering the guide rod; 346. uncovering the lifting cylinder; 347. uncovering the sucker mounting rack; 348. uncovering the crucible with a sucker; 35. the crucible cover vertically moves the assembly; 351. a linear motion module; 352. a lifting plate; 353. a roller assembly; 36. a lid transport assembly; 4. a crushing device; 41. a primary crushing mechanism; 411. a crushing conveying assembly; 412. a butt clamp positioning component; 4121. a left positioning assembly; 4122. a right positioning assembly; 413. crushing and jacking components; 414. a crushing cover plate assembly; 4141. a cover plate fixing block; 4142. a cover plate buffer spring; 4143. a dust anti-overflow cover plate; 415. a piercing assembly; 4151. piercing the mounting bracket; 4152. puncturing the air cylinder; 4153. puncturing the guide sleeve; 4154. puncturing the guide rod; 4155. piercing the lifter plate; 4156. piercing the buffer spring; 4157. a piercing knife mounting block; 4158. specially making a piercing blade; 416. a serpentine shaped dust collection assembly; 4161. a negative pressure manifold; 4162. a snake-shaped dust collection pipe; 42. a secondary crushing mechanism; 5. a material suction and cleaning device; 51. a suction conveying assembly; 52. a material sucking butt clamp component; 53. a material suction manipulator; 54. a material suction vacuum pipeline; 55. a suction head; 56. cleaning the cylinder; 57. cleaning a brush; 6. an air-tightness detecting device; 61. an airtight delivery assembly; 62. an airtight butt clamp assembly; 63. an airtight jacking assembly; 64. an air-tightness detecting assembly; 7. a raw material supply device; 71. a supply conveyance mechanism; 72. a supply butt-clamping mechanism; 73. jacking a weighing mechanism; 74. a main shaft blanking mechanism; 75. a raw material filter element mechanism; 76. a raw material degassing mechanism; 8. a crucible cover placing device; 9. an inlet delivery device; 91. an entry cache transition mechanism; 92. an inlet right-angle conveying mechanism; 93. an inlet transition conveying mechanism; 10. a kiln.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in the attached drawings in the specification, one embodiment of the invention is as follows:
the automatic external line of the positive and negative electrode material electric heating roller kiln comprises an outlet conveying device 1, a cover cleaning device 2, a crucible cover uncovering device 3, a crushing device 4, a material sucking cleaning device 5, an air tightness detection device 6, a raw material supply device 7, a crucible cover placing device 8, an inlet conveying device 9 and a control device, wherein the control device is electrically connected with the cover cleaning device 2, the crucible cover uncovering device 3, the crushing device 4, the material sucking cleaning device 5, the air tightness detection device 6, the raw material supply device 7, the crucible cover placing device 8 and the inlet conveying device 9; export conveyor 1 is equipped with export transition conveying mechanism 11, export right angle conveying mechanism 12 and cooling body 13, export right angle conveying mechanism 12 is established export transition conveying mechanism 11 with in the middle of cooling body 13, cooling body 13 with export transition conveying mechanism 11 is the right angle setting. The cover cleaning device 2 is provided with a cleaning conveying assembly 21 and a cover cleaning assembly 22, the cleaning conveying assembly 21 is consistent with the outlet transition conveying assembly 111 in structure, and the cover cleaning assembly 22 is fixed on the cleaning conveying assembly 21. The crucible cover uncovering device 3 is provided with an uncovering conveying component 31, an uncovering blocking component 32, a horizontal positioning component 33, a crucible cover uncovering component 34, a crucible cover vertically-moving component 35 and a cover conveying component 36, wherein the uncovering conveying component 31 is consistent with the outlet transition conveying component 111 in structure, the uncovering blocking component 32 is consistent with the transition conveying blocking component 114 in structure, the horizontal positioning component 33 is fixed on the uncovering conveying component 31, the horizontal positioning component 33 is arranged below the crucible cover uncovering component 34, the crucible cover uncovering component 34 is arranged above the uncovering conveying component 31, the crucible cover vertically-moving component 35 is arranged on the side of the uncovering conveying component 31, and the cover conveying component 36 is arranged below the crucible cover vertically-moving component 35, the airtight detection device 6 and the crucible cover placing device 8. The crushing device 4 is provided with a primary crushing mechanism 41 and a secondary crushing mechanism 42, and the secondary crushing mechanism 42 is structurally identical to the primary crushing mechanism 41. Inhale material cleaning device 5 and be equipped with and inhale material conveying component 51, inhale material butt clamp subassembly 52, inhale material manipulator 53, inhale material vacuum pipe 54, inhale stub bar 55, clean cylinder 56 and clean brush 57, inhale material conveying component 51 with export transition conveying component 111 structure is unanimous, inhale material butt clamp subassembly 52 with butt clamp locating component 412 structure is unanimous, it fixes on the manipulator mount pad to inhale material manipulator 53, the manipulator mount pad is established inhale material conveying component 51 top, it links to each other with vacuum material suction mechanism to inhale material vacuum pipe 54 one end, the other end with it links to each other to inhale stub bar 55, it fixes through the installation piece to clean cylinder 56 inhale on the material manipulator 53, it fixes to clean brush 57 clean the telescopic link end of cylinder 56. Airtight detection device 6 is equipped with airtight transport subassembly 61, airtight butt clamp subassembly 62, airtight jacking subassembly 63 and airtight detection subassembly 64, airtight transport subassembly 61 with export transition transport subassembly 111 structure is unanimous, airtight butt clamp subassembly 62 with butt clamp locating component 412 structure is unanimous, airtight jacking subassembly 63 with broken jacking subassembly 413 structure is unanimous, airtight detection subassembly 64 is fixed on the airtight transport subassembly 61. The raw material supply device 7 is provided with a supply conveying mechanism 71, a supply butt-clamping mechanism 72, a jacking weighing mechanism 73, a main shaft blanking mechanism 74, a raw material filter element mechanism 75 and a raw material degassing mechanism 76, wherein the supply conveying mechanism 71 is consistent with the structure of the outlet transition conveying assembly 111, the supply butt-clamping mechanism 72 is consistent with the structure of the butt-clamping positioning assembly 412, the jacking weighing mechanism 73 is fixed on the supply conveying mechanism 71, the jacking weighing mechanism 73 is arranged below the supply butt-clamping mechanism 72, the main shaft blanking mechanism 74 is fixed on the supply conveying mechanism 71, the main shaft blanking mechanism 74 is arranged above the supply butt-clamping mechanism 72, the main shaft blanking mechanism 74 is provided with a blanking bin, the raw material filter element mechanism 75 is fixed at the bottom of the main shaft blanking mechanism 74, and the raw material degassing mechanism 76 is fixed on the supply conveying mechanism 71, the raw material degassing mechanism 76 is connected to the raw material filter element mechanism 75 through an air pipe. The entrance conveying device 9 is provided with an entrance buffer transition mechanism 91, an entrance right-angle conveying mechanism 92 and an entrance transition conveying mechanism 93, the entrance buffer transition mechanism 91 is consistent with the exit transition conveying assembly 111 in structure, the entrance right-angle conveying mechanism 92 is consistent with the exit right-angle conveying mechanism 12 in structure, and the entrance transition conveying mechanism 93 is consistent with the exit transition conveying mechanism 11 in structure. The outlet transition conveying mechanism 11 is provided with an outlet transition conveying assembly 111, an outlet transition jacking assembly 112, a second transition conveying shaft 113 and a transition conveying blocking assembly 114, the outlet transition conveying component 111 is provided with a transition conveying rack 1111, two conveying tracks are symmetrically fixed at the top of the transition conveying rack 1111, the outlet transition jacking assembly 112, the second transition transmission shaft 113 and the transition transmission blocking assembly 114 are all fixed on the outlet transition transmission assembly 111, the outlet transition jacking assembly 112 is arranged below the two conveying rails, the outlet transition jacking assembly 112 is provided with a first transition transmission shaft 1128, the second transition transfer shaft 113 is fixed above the conveying fixture near one side of the kiln, the second transition transmission shaft 113 is consistent with the first transition transmission shaft 1128, and the transition conveying blocking component 114 is arranged at the tail end of the conveying track. The outlet right-angle conveying mechanism 12 is provided with an outlet right-angle conveying assembly 121, an outlet right-angle jacking assembly 122 and a fourth transition conveying shaft 123, the outlet right-angle conveying assembly 121 is structurally identical to the outlet transition conveying assembly 111, the outlet right-angle jacking assembly 122 is different from the outlet transition jacking assembly 112 in that a third transition conveying shaft arranged on the outlet right-angle jacking assembly 122 is shorter than the first transition conveying shaft 1128, and the fourth transition conveying shaft 123 is structurally identical to the third conveying shaft. Cooling body 13 is equipped with cooling conveyor assembly 131 and cold wind entry 132, cooling conveyor assembly 131 with export transition conveyor assembly 111 structure is unanimous, cooling conveyor assembly 131 is equipped with the cooling dust cover, cold wind entry 132 is established in the middle of the cooling dust cover top, cold wind entry 132 links to each other with the cold-blast pipe, cooling body 13 still is equipped with air outlet and deep bead, the air outlet is established cooling conveyor assembly 131 below, the deep bead is established cooling conveyor assembly 131 is terminal. The lid cleans subassembly 22 and is equipped with and cleans installing support 221, inhales stub bar mounting panel 222, negative pressure pipe 223, brush installation head 224, lid and cleans brush 225 and transparent guard plate 226, it fixes to clean installing support 221 clean on the transport unit 21, it fixes through the bolt to inhale stub bar mounting panel 222 clean on the installing support 221, negative pressure pipe 223 is fixed inhale on stub bar mounting panel 222, brush installation head 224 is fixed negative pressure pipe 223 below, the lid cleans brush 225 and fixes on the brush installation head 224, and is a plurality of transparent guard plate 226 is fixed clean installing support 221 all around. The horizontal positioning component 33 is provided with a positioning cylinder mounting block 331, a horizontal positioning cylinder 332 and a horizontal positioning block 333, the positioning cylinder mounting block 331 is fixed on the cover removing and conveying component 31 through a mounting block, the horizontal positioning cylinder 332 is fixed on the positioning cylinder mounting block 331, and the horizontal positioning block 333 is fixed at the tail end of a telescopic rod of the horizontal positioning cylinder 332. The crucible uncovering component 34 is provided with an uncovering cylinder mounting plate 341, an uncovering horizontal cylinder 342, an uncovering translational mounting plate 343, an uncovering guide sleeve 344, an uncovering guide rod 345, an uncovering lifting cylinder 346, an uncovering sucker mounting frame 347 and a crucible uncovering sucker 348, wherein the uncovering cylinder mounting plate 341 is fixed on the uncovering conveying component 31 through bolts, the uncovering horizontal cylinder 342 is fixed on the uncovering cylinder mounting plate 341, the uncovering translational mounting plate 343 is fixedly connected with the tail end of a telescopic rod of the uncovering horizontal cylinder 342 through a connecting block, the two uncovering guide sleeves 344 are fixed on the uncovering translational mounting plate 343, the two uncovering guide rods 345 are respectively connected with the two uncovering guide sleeves 344 in a sliding manner, the lower ends of the two uncovering guide rods 345 are fixedly connected with the uncovering sucker mounting frame 347, the uncovering lifting cylinder 346 is fixed at the bottom of the uncovering translational mounting plate 343, the tail end of the telescopic rod of the cover lifting cylinder 346 is fixedly connected with the cover lifting sucker mounting rack 347, the cover lifting sucker mounting rack 347 is fixedly connected with the tail end of the telescopic rod of the cover lifting cylinder 346, and the crucible cover lifting suckers 348 are fixed at the bottom of the cover lifting sucker mounting rack 347. The crucible cover vertically moving component 35 is provided with a linear motion module 351, a lifting plate 352 and a roller component 353, wherein the linear motion module 351 is fixed at the side of the cover uncovering and conveying component 31, the lifting plate 352 is fixed on a lifting block of the linear motion module 351, and the roller component 353 is fixed on the lifting plate 352. First broken mechanism 41 is equipped with broken conveying component 411, to pressing from both sides locating component 412, broken jacking component 413, broken apron component 414, punctures subassembly 415 and snakelike dust absorption subassembly 416, broken conveying component 411 with export transition conveying component 111 structure is unanimous, to pressing from both sides locating component 412 broken jacking component 413 broken apron component 414 puncture subassembly 415 with snakelike dust absorption subassembly 416 all fixes on broken conveying component 411, broken jacking component 413 is established to pressing from both sides locating component 412 below, broken apron component 414 is established to pressing from both sides locating component 412 top, puncture subassembly 415 establishes broken apron component 414 top, snakelike dust absorption subassembly 416 is established puncture subassembly 415 top. Export transition conveying subassembly 111 is equipped with transition conveyor frame 1111, transition conveyor motor 1112, transition conveyor transmission shaft 1113, transition ceramic transport axle 1114, transition conveyor leading wheel 1115 and dustproof safety cover 1116, transition conveyor motor 1112 fixes on transition conveyor frame 1111, the overcoat is fixed with drive gear on transition conveyor motor 1112's the rotation axis, transition conveyor transmission shaft 1113 fixes through the bearing frame on transition conveyor frame 1111, the middle overcoat of transition conveyor transmission shaft 1113 is fixed with a driven gear, the equal overcoat in both ends of transition conveyor transmission shaft 1113 is fixed with a synchronizing gear, driven gear pass through the chain with drive gear links to each other, and is a plurality of transition ceramic transport axle 1114 is two rows of symmetries to be fixed on the delivery track, transition ceramic transport axle 1114 one end overcoat is fixed with the ceramic wheel, and a conveying gear is fixed outside the other end of the conveying rack and is connected with the synchronous gear through a chain, the conveying gear is a plurality of two rows of transitional conveying guide wheels 1115 fixed at the top of the conveying track, and the dustproof protective cover 1116 is covered on the transitional conveying rack 1111. The outlet transition jacking assembly 112 is provided with a jacking cylinder mounting plate 1121, a transition conveying jacking cylinder 1122, a transition conveying jacking guide sleeve 1123, a transition conveying jacking guide rod 1124, a transition conveying jacking support 1125, a conveying shaft driving motor 1126, a ceramic conveying shaft driving gear 1127 and a first transition conveying shaft 1128, wherein the jacking cylinder mounting plate 1121 is fixed on the transition conveying rack 1111, the transition conveying jacking cylinder 1122 is fixed on the jacking cylinder mounting plate 1121, the two transition conveying jacking guide sleeves 1123 are fixed on the jacking cylinder mounting plate 1121, the two transition conveying jacking guide rods 1124 are respectively in sliding connection with the two transition conveying jacking guide sleeves 1123, the upper end of the transition conveying jacking guide rod 1124 is fixedly connected with the transition conveying jacking support 1125, and the transition conveying jacking support 1125 is fixedly connected with the tail end of a telescopic rod of the transition conveying jacking cylinder 1122, the transmission shaft driving motor 1126 is fixed on the transition conveying jacking bracket 1125, the ceramic conveying shaft driving gear 1127 is sleeved and fixed on the rotating shaft of the transmission shaft driving motor 1126, a plurality of first transition transmission shafts 1128 are fixed on the transition conveying jacking bracket 1125 through bearing seats, the transmission shaft gear is fixed on the moving sleeve of the first transition transmission shaft 1128, and the transmission shaft gear is connected with the ceramic conveying shaft driving gear 1127 through a chain. The transition conveying blocking assembly 114 is provided with a blocking cylinder 1141 and a blocking block 1142, the blocking cylinder 1141 is fixed on the transition conveying rack 1111 through a mounting block, and the blocking block 1142 is fixed at the tail end of an expansion rod of the blocking cylinder 1141. The butt-clamping positioning component 412 is provided with a left positioning component 4121 and a right positioning component 4122, the left positioning component 4121 and the right positioning component 4122 are consistent with the structure of the horizontal positioning component 33, and the right positioning component 4122 and the left positioning component 4121 are oppositely arranged. The crushing cover plate component 414 is provided with cover plate fixing blocks 4141, cover plate buffer springs 4142 and a dust anti-overflow cover plate 4143, two cover plate fixing blocks 4141 are fixed on the crushing conveying component 411, four cover plate buffer springs 4142 are arranged between the cover plate fixing blocks 4141 and the dust anti-overflow cover plate 4143, and the dust anti-overflow cover plate 4143 is provided with a puncture knife edge matched with the special puncture blade 4158. The lancing assembly 415 is provided with a lancing mounting bracket 4151, a lancing cylinder 4152, a lancing guide housing 4153, a lancing guide bar 4154, a lancing lift plate 4155, a lancing cushion spring 4156, a lancing knife mounting block 4157 and a special lancing blade 4158, the pierce mounting bracket 4151 is secured to the rupture disk assembly 414, the pierce cylinder 4152 is secured to the pierce mounting bracket 4151 by a pierce cylinder mounting plate, the two pierce guide sleeves 4153 are secured to a quick-break pierce cylinder mounting plate, the two pierce guide rods 4154 are slidably connected to the two pierce guide sleeves 4153, the piercing elevating plate 4155 is fixedly connected to the lower ends of the two piercing guide rods 4154 and the end of the expansion rod of the piercing cylinder 4152, a plurality of piercing buffer springs 4156 are provided between the piercing elevating plate 4155 and the piercing cutter mounting block 4157, the special piercing blade 4158 is fixed to the bottom of the piercing knife mounting block 4157. The serpentine dust collection assembly 416 is provided with a negative pressure manifold 4161 and serpentine dust collection tubes 4162, the negative pressure manifold 4161 is connected with a negative pressure system, and the serpentine dust collection tubes 4162 are communicated with the negative pressure manifold 4161. The main shaft blanking mechanism is provided with a storage bin, a blanking port, a respirator interface, a material level sensor, an observation window, a driving assembly and a filter element assembly, wherein the blanking port, the respirator interface, the material level sensor, the observation window, the driving assembly and the filter element assembly are arranged at the top of the storage bin; the raw material filter element mechanism is provided with a filter element, a filter element upper sleeve, a filter element lower sleeve, a blanking outer tube and a bottom fixing flange, wherein the filter element upper sleeve and the filter element lower sleeve are respectively sleeved and fixed at the upper end and the lower end of the filter element in a sleeved mode, the filter element upper sleeve and the filter element lower sleeve are respectively provided with a plurality of negative air pressure interfaces and positive air pressure interfaces, the blanking outer tube is sleeved on the filter element upper sleeve and the filter element lower sleeve in a sleeved mode, the upper portion of the blanking outer tube is provided with a negative pressure interface, and the bottom fixing flange is fixed at the bottom of the filter element; the raw material degassing mechanism is provided with a negative pressure gas storage tank and an electromagnetic pulse valve, the negative pressure gas storage tank is fixed on the rack, and the electromagnetic pulse valve is connected with the negative pressure interface. In this embodiment, the automatic outside line that matches with kiln 10 is wholly designed for closed design, and kiln 10 entrance is equipped with the entry support, and the exit of kiln 10 is equipped with the export support, and this automatic outside line all designs dustproof safety cover, chain and gear protection cover etc. with entry support and export support, and the frame main part comprises SUS304 and aluminium alloy, and the form is upper portion closed, and the left and right sides is transparent plug-type openable window, both conveniently observes the interior behavior of line and also conveniently opens the inspection maintenance. The process flow of the embodiment sequentially comprises a kiln high-temperature carbonization process, an outlet transition process, a quarter turn process, a cooling process, a cover cleaning process, a crucible uncovering process, a primary crushing process, a secondary crushing process, a manipulator material suction process, a manipulator cleaning process, an air tightness detection process, a raw material supply process, a crucible cover placing process, a cache transition process, a quarter turn process, an inlet transition process and a kiln high-temperature charcoal burning process, and the steps are repeated in a circulating manner. The working principle is as follows: in the embodiment, the crucible from the kiln is cooled and then conveyed to the cover cleaning device 2 through the outlet conveying device 1, the crucible cover is cleaned and dust is absorbed through the cover cleaning device 2, the crucible is conveyed to the crucible uncovering device 3, the crucible cover is uncovered through the crucible uncovering device 3, the cover is conveyed to the position below the crucible uncovering device 8 through the cover conveying assembly, the crucible is conveyed to the crushing device 4, a product in the crucible after being uncovered is punctured through the crushing device 4, the crucible is conveyed to the material absorbing and cleaning device 5, the product in the crucible is absorbed through the material absorbing and cleaning device 5, then the crucible is cleaned, the crucible is conveyed to the air tightness detection device 6, the air tightness detection is carried out on the crucible through the air tightness detection device 6, and the crucible is conveyed to the raw material supply device 7, the raw material is filled into the crucible by the raw material supply device 7, the crucible is conveyed to the inlet conveyor 9, the crucible is covered with a lid by the crucible cover placing device 8, the crucible is conveyed to the inlet conveyor 9, and the crucible is conveyed to the kiln by the inlet conveyor 9.
Compared with the prior art, the positive and negative electrode material electric heating roller kiln has the beneficial effects that by adopting the scheme, the automatic external line of the positive and negative electrode material electric heating roller kiln is designed in an all-line single machine mode, can be freely combined according to actual conditions and process requirements, is simple to operate and convenient to maintain, and is designed in an all-line closed mode, so that the production process is basically free of dust, the automation degree is high, the whole-process unmanned process is realized, the production efficiency is high, and the workshop production environment is greatly improved.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.

Claims (9)

1. Automatic external line of positive negative pole material electrical heating roller kilns, its characterized in that: the automatic outside line adopts a closed design and comprises an outlet conveying device, a cover cleaning device, a crucible cover uncovering device, a crushing device, a material sucking and cleaning device, an air tightness detection device, a raw material supply device, a crucible cover placing device and an inlet conveying device which are sequentially connected end to end;
the outlet conveying device is provided with an outlet transition conveying mechanism, an outlet right-angle conveying mechanism and a cooling mechanism which are sequentially connected end to end, the cooling mechanism and the outlet transition conveying mechanism are arranged in a right angle mode, the outlet transition conveying mechanism is provided with an outlet transition conveying assembly, an outlet transition jacking assembly, a second transition conveying shaft and a transition conveying blocking assembly, the outlet transition jacking assembly is fixed on the outlet transition conveying assembly, the transition conveying frame is symmetrically fixed on the top of the outlet transition conveying assembly, the outlet transition jacking assembly is arranged below the conveying rails, and the transition conveying blocking assembly is arranged at the tail ends of the conveying rails;
the outlet transition conveying assembly is consistent in structure with an outlet right-angle conveying assembly arranged on the outlet right-angle conveying mechanism, a cooling conveying assembly arranged on the cooling mechanism, a cleaning conveying assembly arranged on the cover cleaning device, a cover uncovering conveying assembly arranged on the crucible cover uncovering device, a crushing conveying assembly arranged on the primary crushing mechanism, a material sucking conveying assembly arranged on the material sucking and cleaning device, an airtight conveying assembly arranged on the airtight detection device and a supply conveying mechanism arranged on the raw material supply device, and the outlet transition conveying assembly is provided with a dustproof protective cover;
the crushing device is provided with a primary crushing mechanism and a secondary crushing mechanism, the secondary crushing mechanism is consistent with the primary crushing mechanism in structure, the primary crushing mechanism is further provided with a butt-clamping positioning component, a crushing jacking component, a crushing cover plate component, a puncturing component and a snake-shaped dust absorption component, the butt-clamping positioning component, the crushing jacking component, the crushing cover plate component, the puncturing component and the snake-shaped dust absorption component are all fixed on the crushing conveying component, the crushing jacking component is arranged below the butt-clamping positioning component, the crushing cover plate component is arranged above the butt-clamping positioning component, the puncturing component is arranged above the crushing cover plate component, and the snake-shaped dust absorption component is arranged above the puncturing component;
inhale material cleaning device still is equipped with to inhale the material butt clamp subassembly, inhales the material manipulator, inhales material vacuum pipe way, inhales the stub bar, cleans the cylinder and cleans the brush, inhale the material butt clamp subassembly with butt clamp locating component structure is unanimous, it fixes on the manipulator mount pad to inhale the material manipulator, the manipulator mount pad is established inhale material conveying component top, inhale material vacuum pipe way one end and vacuum and inhale material mechanism and link to each other, the other end with inhale the stub bar and link to each other, it fixes to clean the cylinder through the installation piece inhale on the material manipulator, it fixes to clean the brush clean the telescopic link end of cylinder.
2. The automatic external line of the positive and negative electrode material electric heating roller kiln according to claim 1, is characterized in that: the cover cleaning device is also provided with a cover cleaning assembly, and the cover cleaning assembly is fixed on the cleaning conveying assembly;
the crucible cover uncovering device is also provided with an uncovering blocking assembly, a horizontal positioning assembly, a crucible cover uncovering assembly, a crucible cover vertically moving assembly and a cover conveying assembly, wherein the uncovering blocking assembly and the transition conveying blocking assembly are consistent in structure, the horizontal positioning assembly is fixed on the uncovering conveying assembly, the horizontal positioning assembly is arranged below the crucible cover uncovering assembly, the crucible cover uncovering assembly is arranged above the uncovering conveying assembly, the crucible cover vertically moving assembly is arranged on the side edge of the uncovering conveying assembly, and the cover conveying assembly is arranged below the crucible cover vertically moving assembly, the air tightness detection device and the crucible cover placing device;
the air tightness detection device is also provided with an air tightness butt-clamping component, an air tightness jacking component and an air tightness detection component, the air tightness butt-clamping component is consistent with the butt-clamping positioning component in structure, the air tightness jacking component is consistent with the crushing jacking component in structure, and the air tightness detection component is fixed on the air tightness conveying component;
the raw material supply device is also provided with a supply butt-clamping mechanism, a jacking weighing mechanism, a main shaft blanking mechanism, a raw material filter element mechanism and a raw material degassing mechanism, wherein the supply butt-clamping mechanism is consistent with the butt-clamping positioning assembly in structure, the jacking weighing mechanism is fixed on the supply conveying mechanism, the jacking weighing mechanism is arranged below the supply butt-clamping mechanism, the main shaft blanking mechanism is fixed on the supply conveying mechanism, the main shaft blanking mechanism is arranged above the supply butt-clamping mechanism, the main shaft blanking mechanism is provided with a blanking bin, the raw material filter element mechanism is fixed at the bottom of the main shaft blanking mechanism, the raw material degassing mechanism is fixed on the supply conveying mechanism, and the raw material degassing mechanism is connected with the raw material filter element mechanism through an air pipe;
the entrance conveying device is provided with an entrance buffer transition mechanism, an entrance right-angle conveying mechanism and an entrance transition conveying mechanism, the entrance buffer transition mechanism is consistent with the exit transition conveying assembly in structure, the entrance right-angle conveying mechanism is consistent with the exit right-angle conveying mechanism in structure, and the entrance transition conveying mechanism is consistent with the exit transition conveying mechanism in structure.
3. The automatic external line of the positive and negative electrode material electric heating roller kiln according to claim 2, is characterized in that: the outlet transition conveying component is also provided with a transition conveying rack, a transition conveying motor, a transition conveying transmission shaft, a transition ceramic conveying shaft and a transition conveying guide wheel, the transition conveying motor is fixed on the transition conveying rack, a driving gear is fixed on the rotating shaft of the transition conveying motor in a sleeved mode, the transition conveying transmission shaft is fixed on the transition conveying rack through a bearing seat, a driven gear is fixed on the middle outer sleeve of the transition conveying transmission shaft in a sleeved mode, a synchronous gear is fixed on each of two ends of the transition conveying transmission shaft in a sleeved mode, the driven gear is connected with the driving gear through a chain, the transition ceramic conveying shafts are symmetrically fixed on the conveying track in two rows, a ceramic wheel is fixed on one end of each transition ceramic conveying shaft in a sleeved mode, a conveying gear is fixed on the other end of each transition ceramic conveying shaft in a sleeved mode, and the conveying gears are connected with the synchronous gears through chains, a plurality of the transition conveying guide wheels are fixed in two rows at the top of the conveying track, and the dustproof protective cover is covered on the transition conveying rack.
4. The automatic external line of the positive and negative electrode material electric heating roller kiln according to claim 3, is characterized in that: cooling body still is equipped with the cold wind entry, cooling conveyor components is equipped with the cooling dust cover, the cold wind entry is established in the middle of the cooling dust cover top, the cold wind entry links to each other with the cold-blast pipe, cooling body still is equipped with air outlet and deep bead, the air outlet is established cooling conveyor components below, the deep bead is established cooling conveyor components is terminal.
5. The automatic external line of the positive and negative electrode material electric heating roller kiln of claim 4, is characterized in that: the lid cleans the subassembly and is equipped with and cleans the installing support, inhales stub bar mounting panel, negative pressure pipe, brush installation head, lid and cleans brush and transparent guard plate, clean the installing support and fix clean on the conveyor components, it passes through the bolt fastening to inhale the stub bar mounting panel clean on the installing support, the negative pressure pipe is fixed inhale on the stub bar mounting panel, the brush installation head is fixed negative pressure pipe below, the lid cleans the brush and fixes on the brush installation head, it is a plurality of transparent guard plate is fixed clean the installing support all around.
6. The automatic external line of the positive and negative electrode material electric heating roller kiln of claim 5 is characterized in that: the horizontal positioning assembly is provided with a positioning cylinder mounting block, a horizontal positioning cylinder and a horizontal positioning block, the positioning cylinder mounting block is fixed on the uncovering conveying assembly through the mounting block, the horizontal positioning cylinder is fixed on the positioning cylinder mounting block, and the horizontal positioning block is fixed at the tail end of a telescopic rod of the horizontal positioning cylinder.
7. The automatic external line of the positive and negative electrode material electric heating roller kiln of claim 6, is characterized in that: the crucible uncovering component is provided with an uncovering cylinder mounting plate, an uncovering horizontal cylinder, an uncovering translational mounting plate, an uncovering guide sleeve, an uncovering guide rod, an uncovering lifting cylinder, an uncovering sucker mounting frame and a crucible uncovering sucker, wherein the uncovering cylinder mounting plate is fixed on the uncovering conveying component through bolts, the uncovering horizontal cylinder is fixed on the uncovering cylinder mounting plate, the uncovering translational mounting plate is fixedly connected with the tail end of a telescopic rod of the uncovering horizontal cylinder through a connecting block, the two uncovering guide sleeves are fixed on the uncovering translational mounting plate, the two uncovering guide rods are respectively in sliding connection with the two uncovering guide sleeves, the lower ends of the two uncovering guide rods are fixedly connected with the uncovering sucker mounting frame, the uncovering lifting cylinder is fixed at the bottom of the uncovering translational mounting plate, and the tail end of the telescopic rod of the uncovering lifting cylinder is fixedly connected with the uncovering sucker mounting frame, the cover lifting air cylinder is arranged at the bottom of the cover lifting air cylinder, and the cover lifting air cylinder is arranged at the bottom of the cover lifting air cylinder.
8. The automatic external line of the positive and negative electrode material electric heating roller kiln according to claim 7, is characterized in that: the crucible cover vertically-moving assembly is provided with a linear motion module, a lifting plate and a roller assembly, the linear motion module is fixed to the side edge of the cover-opening conveying assembly, the lifting plate is fixed to a lifting block of the linear motion module, and the roller assembly is fixed to the lifting plate.
9. The automatic external line of the positive and negative electrode material electric heating roller kiln according to claim 8, is characterized in that: the automatic outside line process flow is as follows:
A. cooling the crucible from the kiln through the outlet conveying device, and conveying the crucible to the cover cleaning device;
B. the crucible cover is cleaned and dust is sucked away by the cover cleaning device, and the crucible is conveyed to the crucible uncovering device;
C. the crucible cover is uncovered through the crucible cover uncovering device, the cover is conveyed to the position below the crucible cover placing device through the cover conveying assembly, and the crucible is conveyed to the crushing device;
D. puncturing a product in the crucible after the cover is uncovered by the crushing device, and conveying the crucible to the material sucking and cleaning device;
E. sucking away the product in the crucible by the sucking and cleaning device, cleaning the crucible, and conveying the crucible to the air tightness detection device;
F. detecting the air tightness of the crucible by the air tightness detecting device, and conveying the crucible to the raw material supplying device;
G. the raw material is filled into the crucible by the raw material supply device, and the crucible is conveyed to the inlet conveying device;
H. covering the crucible with a cover through the crucible cover placing device, and conveying the crucible to the inlet conveying device;
I. and conveying the crucible into the kiln through the inlet conveying device.
CN202010242420.6A 2020-03-31 2020-03-31 Automatic external line of positive and negative electrode material electric heating roller kiln Active CN111306935B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105151828A (en) * 2015-09-30 2015-12-16 湖南三德科技股份有限公司 Crucible unloading and sweeping device
CN108045976A (en) * 2017-12-18 2018-05-18 湖南三德科技股份有限公司 A kind of automatic charging equipment for sample
CN207850039U (en) * 2018-01-29 2018-09-11 东莞市茂裕工业窑炉有限公司 A kind of full-automatic external pipeline of roller kilns
CN110500880A (en) * 2019-08-19 2019-11-26 广东科达洁能股份有限公司 A kind of foamed ceramic production system and its production technology

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2519606B2 (en) * 1991-01-31 1996-07-31 中小企業事業団 Material transfer method at Roller-Haar-Skirn

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105151828A (en) * 2015-09-30 2015-12-16 湖南三德科技股份有限公司 Crucible unloading and sweeping device
CN108045976A (en) * 2017-12-18 2018-05-18 湖南三德科技股份有限公司 A kind of automatic charging equipment for sample
CN207850039U (en) * 2018-01-29 2018-09-11 东莞市茂裕工业窑炉有限公司 A kind of full-automatic external pipeline of roller kilns
CN110500880A (en) * 2019-08-19 2019-11-26 广东科达洁能股份有限公司 A kind of foamed ceramic production system and its production technology

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