CN111306123A - Damping type safety overflow valve capable of self-aligning - Google Patents
Damping type safety overflow valve capable of self-aligning Download PDFInfo
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- CN111306123A CN111306123A CN201911342644.8A CN201911342644A CN111306123A CN 111306123 A CN111306123 A CN 111306123A CN 201911342644 A CN201911342644 A CN 201911342644A CN 111306123 A CN111306123 A CN 111306123A
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- 238000013016 damping Methods 0.000 title claims abstract description 39
- 230000001105 regulatory effect Effects 0.000 claims abstract description 100
- 238000007789 sealing Methods 0.000 claims abstract description 35
- 230000003313 weakening effect Effects 0.000 claims abstract description 4
- 239000012530 fluid Substances 0.000 claims description 13
- 238000013461 design Methods 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 14
- 238000010008 shearing Methods 0.000 description 6
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- 238000002955 isolation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/029—Counterbalance valves
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Abstract
The invention discloses a self-aligning damping type safety overflow valve, which comprises a valve body assembly, a pressure regulating assembly, a valve sleeve assembly, a valve core assembly and a valve seat assembly, and is characterized in that: the valve core assembly comprises a valve core, a limiting shaft, an aligning ball and a flat valve block; conical surfaces are processed on the valve core and the flat valve block in the same way, and an aligning ball is arranged between the flat valve block and the valve core; due to the existence of the aligning ball, the flat valve block has certain self-aligning capability, and the sealing effect between the flat valve block and the valve seat is effectively ensured; the valve sleeve component comprises a valve sleeve and a valve sleeve lining; the valve sleeve liner is in clearance fit with the valve core, and a damping cavity is formed for damping the movement of the valve core and weakening the vibration of the valve core assembly. The structure of the traditional safety overflow valve is optimized, and the performance of the safety overflow valve is further improved.
Description
Technical Field
The invention belongs to the technical field of control valves, and particularly relates to a self-aligning damping type safety overflow valve.
Background
The safety overflow valve is a pressure control valve and is normally in a normally closed state. When the medium pressure in the hydraulic circuit of the test bed exceeds a limit value, the safety valve is opened so as to discharge the medium to the outside of the system to prevent the medium pressure in the circuit from exceeding the limit value.
The highest pressure set by the safety overflow valve for a system pipeline is controlled by a pressure regulating spring in the safety overflow valve. When the hydraulic pressure of case one end is greater than the produced spring force of pressure regulating spring, the valve port will be opened, and the medium will pass through safe overflow valve, and then discharges some medium in the pipeline from safe overflow valve, prevents that the pressure in the return circuit from continuously rising. If the pressure in the loop continues to rise, the opening degree of the valve port of the safety overflow valve is increased, and more media are discharged from the safety overflow valve. And finally, the safety overflow valve is completely opened, and all media in the loop are discharged through the safety overflow valve. Therefore, the highest pressure that can be achieved in the hydraulic circuit is the set discharge pressure of the safety relief valve.
The traditional safety relief valve has various structural forms, and the structural form of the valve port is taken as the basis to classify the valve into the following types: flat valves, cone valves, poppet ball valves, etc. From practical experience, the through-flow capacity of the flat valve is excellent, but the flat valve is a plane seal and has poor self-aligning capacity. The cone valve is in a line sealing mode, however, the cone valve does not have self-aligning capability, and the requirement on the machining precision of the cone valve core is high. Therefore, the sealing effect of the flat valve and the cone valve is poor, and the required performance index cannot be achieved. The lifting ball valve has good self-aligning capability, the valve port position has a good sealing effect, and the performance such as opening and closing characteristics can easily meet the requirements. The problems with poppet ball valves are: because the ball valve core has a larger movement space, when the safety overflow valve is opened, the ball valve core will vibrate violently between the ball seat and the valve seat, so that the loop pressure fluctuates strongly, larger noise is generated, the test environment is worsened, and the safety of loop equipment is threatened.
For the above reasons, there is a need in the art to design a safety relief valve with a new structure that can integrate the advantages of the above safety relief valves.
Disclosure of Invention
Aiming at least one of the defects or improvement requirements in the prior art, the invention provides a self-aligning damping type safety overflow valve, which is based on the characteristics of the existing safety overflow valves in various forms, and researches and designs a safety overflow valve with a new structural form capable of integrating the advantages of the traditional safety overflow valve. The safety overflow valve redesigns the structure of the valve port, applies the characteristic of self-aligning capability of the lifting ball valve to a flat valve with stronger through-flow capability, and designs a damping cavity between the valve core and the valve sleeve to reduce the vibration of the valve core. Therefore, the performances of the safety overflow valve in various aspects such as stability, flow capacity, sealing performance and the like are ensured.
In order to achieve the above object, according to one aspect of the present invention, there is provided a self-aligning damping safety relief valve, including a valve body assembly, a pressure regulating assembly, a valve sleeve assembly, a valve core assembly and a valve seat assembly, wherein the pressure regulating assembly is accommodated in an upper portion of the valve body assembly, and the valve sleeve assembly, the valve core assembly and the valve seat assembly are accommodated in a lower portion of the valve body assembly, which is characterized in that:
the valve core assembly comprises a valve core, a limiting shaft, an aligning ball and a flat valve block; through holes are processed on the valve core and the flat valve block, the valve core is connected with the flat valve block through the limiting shaft, wherein the limiting shaft is in interference connection with the through hole of the valve core and is in clearance connection with the through hole of the flat valve block; conical surfaces are processed on the valve core and the flat valve block in the same way, and an aligning ball is arranged between the flat valve block and the valve core;
the valve sleeve component comprises a valve sleeve and a valve sleeve lining; the valve sleeve liner is in interference connection with the valve sleeve; the valve sleeve is provided with a valve sleeve through hole; the valve sleeve liner is in clearance fit with the valve core, and a damping cavity is formed for damping the movement of the valve core and weakening the vibration of the valve core assembly.
Preferably, the valve body assembly comprises an upper valve body and a lower valve body; the upper valve body is provided with a fluid outlet, namely a safety overflow valve outlet, and the lower valve body is provided with a fluid inlet, namely a safety overflow valve inlet; the valve sleeve is provided with a valve sleeve through hole which is communicated with the upper valve body and the lower valve body; the pressure regulating assembly is contained in the upper valve body cavity, and the valve sleeve assembly, the valve core assembly and the valve seat assembly are contained in the lower valve body cavity.
Preferably, the pressure regulating assembly comprises a pressure regulating screw rod, a pressure regulating plug, an upper spring seat, a lower spring seat, a limiting ring and a pressure regulating spring; the pressure regulating plug is connected with the upper valve body in a threaded connection mode; an upper valve body sealing ring is arranged between the upper valve body and the pressure regulating plug; the pressure regulating spring is installed between the upper spring seat and the lower spring seat, and two ends of the pressure regulating spring are respectively propped against the upper spring seat and the lower spring seat.
Preferably, the pressure regulating spring comprises two springs, wherein one spring is a large spring with higher spring stiffness, and the other spring is a small spring with lower spring stiffness; when the pressure of a first grade needs to be set, the small spring is independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when the pressure of a second grade needs to be set, the large spring is independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when the pressure of the third level needs to be set, the large spring and the small spring are used in combination to set the pressure of the hydraulic circuit; wherein the first level of pressure < the second level of pressure < the third level of pressure.
Preferably, the pressure regulating assembly further comprises a pressure regulating screw and a limiting ring; the limiting ring is arranged between the pressure regulating plug and the upper valve body and used for limiting the stroke of the upper spring seat and further limiting the stroke of the pressure regulating spring; the pressure regulating screw rod is connected with the pressure regulating plug through threads and is propped against the upper spring seat; go up the spring holder with clearance fit between the pressure regulating plug, it has the sealing washer slot to go up the design of spring holder, wherein installs the pressure regulating plug sealing washer.
Preferably, the inner diameter of the limiting ring is smaller than the outer diameter of the upper spring seat and the inner diameter of the pressure regulating plug, and the limiting ring limits the stroke of the upper spring seat so as to limit the compression amount of the spring.
Preferably, the valve seat assembly comprises a valve seat and a valve seat pressing plate; the valve seat is in clearance fit with the valve seat pressing plate; the valve seat is abutted against the flat valve block, an annular boss is processed on the valve seat, and the annular boss is matched with the flat valve block to form a valve port of the safety overflow valve; a sealing ring groove is designed on the valve seat, and a valve seat sealing ring is installed in the sealing ring groove; the valve sleeve, the valve seat pressing plate and the lower valve body are in clearance fit, the upper valve body is connected with the lower valve body through threads, and the valve seat pressing plate and the valve sleeve are pressed in the lower valve body through threads by the upper valve body.
Preferably, the lower end of the lower valve body is provided with two larger planes as wrench positions.
Preferably, a hard-soft matching mode is adopted between the valve seat and the flat valve block.
Preferably, a lower valve body sealing ring is arranged between the upper valve body and the lower valve body so as to effectively isolate the inner cavity of the upper valve body and the inner cavity of the lower valve body from the external environment; and the fluid outlet of the upper valve body is communicated with the external environment, and the fluid inlet of the lower valve body is communicated with the hydraulic circuit of the test bed.
Preferably, the upper spring seat and the lower spring seat are provided with stepped bosses which are respectively abutted against the large spring and the small spring.
The above-described preferred features may be combined with each other as long as they do not conflict with each other.
Generally, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
1. the damping type safety overflow valve capable of self-aligning is based on the characteristics of the existing safety overflow valves in various forms, and a safety overflow valve with a new structural form which can integrate the advantages of the traditional safety overflow valve is researched and designed. The safety overflow valve redesigns the structure of the valve port, applies the characteristic of self-aligning capability of the lifting ball valve to a flat valve with stronger through-flow capability, and designs a damping cavity between the valve core and the valve sleeve to reduce the vibration of the valve core. Therefore, the performances of the safety overflow valve in various aspects such as stability, flow capacity, sealing performance and the like are ensured.
2. According to the self-aligning damping type safety overflow valve, the valve sleeve is in interference connection with the lining of the valve sleeve, the valve core is in clearance fit with the lining of the valve sleeve, and the lining of the valve sleeve is made of plastic with self-lubricating capacity, so that the friction force between the valve core and the lining of the valve sleeve is reduced, and the problems of clamping stagnation and the like between the valve core and the lining of the valve sleeve can be effectively prevented; a damping cavity is formed between the lining of the valve sleeve and the valve core, and the damping cavity is used for blocking the upward movement of the valve core to a certain extent when the safety overflow valve is opened and the valve core moves upward; when the safety overflow valve is closed and the valve core moves downwards, the valve core is blocked from moving downwards to a certain extent; the damping effect is generated on the movement of the valve core, the vibration of the valve core assembly is weakened, the noise generated when the safety overflow valve is opened is effectively reduced, the pressure of a hydraulic circuit is stabilized, and the stability of the safety overflow valve is improved.
3. According to the self-aligning damping type safety overflow valve, the limiting shaft is in interference connection with the valve core, and the limiting shaft is in large clearance connection with the flat valve block, so that the flat valve block has a large free movement space relative to the valve core; the valve core and the flat valve block are provided with the aligning ball, so the flat valve block has certain self-aligning capability, the flat valve block is matched with the valve seat at a proper position, and the sealing effect between the flat valve block and the valve seat is effectively ensured.
4. According to the self-aligning damping type safety overflow valve, the annular boss with a smaller area is processed on the valve seat and is matched with the flat valve block to form the valve port of the safety overflow valve; because the contact area between the valve seat and the flat valve block is small, larger contact stress can be formed, and the sealing effect between the valve seat and the flat valve block is ensured.
5. The damping type safety overflow valve capable of self-aligning comprises a pressure regulating spring, a pressure regulating spring and a pressure regulating spring, wherein the pressure regulating spring comprises two springs, one spring is a large spring with large spring stiffness, and the other spring is a small spring with small spring stiffness; when the minimum pressure needs to be set, the small spring can be independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when a slightly larger pressure needs to be set, the large spring can be independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when a large pressure needs to be set, a large spring and a small spring can be used in combination to set the pressure of the hydraulic circuit; this operation allows a relatively precise pressure setting of the hydraulic circuit at low pressure, and the combined use of two springs extends the pressure range over which the hydraulic circuit can be set.
6. According to the self-aligning damping type safety overflow valve, the limiting ring is arranged between the pressure regulating plug and the upper valve body, the limit ring can limit the stroke of the upper spring seat, so that the stroke of the pressure regulating spring is limited, the pressure regulating spring can be prevented from being excessively compressed, and the upper spring seat is separated from the pressure regulating plug to cause the instability of the spring; meanwhile, the over-compression of the spring can also cause the shearing stress of the pressure regulating spring to exceed the allowable shearing stress, so that the service life of the pressure regulating spring is shortened.
Drawings
Fig. 1 is a schematic diagram of a self-aligning damping safety relief valve according to an embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other. The present invention will be described in further detail with reference to specific embodiments.
As a preferred embodiment of the present invention, as shown in fig. 1, the present invention provides a safety relief valve, which includes a valve body assembly, a pressure regulating assembly, a valve sleeve assembly, a valve core assembly and a valve seat assembly. The valve body assembly comprises an upper valve body 3 and a lower valve body 19. The upper valve body 3 is provided with a fluid outlet, namely a safety overflow valve outlet 22, and the lower valve body 19 is provided with a fluid inlet, namely a safety overflow valve inlet 13. The valve sleeve component is provided with a valve sleeve through hole 8, and the valve sleeve through hole 8 communicates the upper valve body 3 with the lower valve body 19. The pressure regulating assembly is mainly contained in the cavity of the upper valve body 3, and the valve sleeve assembly, the valve core assembly and the valve seat assembly are mainly contained in the cavity of the lower valve body 19.
The pressure regulating assembly comprises a pressure regulating screw rod 26, a pressure regulating plug 1, an upper spring seat 24, a lower spring seat 6, a limiting ring 23 and a pressure regulating spring; the pressure regulating plug 1 is connected with the upper valve body 3 in a threaded connection mode; an upper valve body sealing ring 2 is arranged between the upper valve body 3 and the pressure regulating plug 1 so as to effectively isolate the inner cavity of the upper valve body 3 from the external environment; the pressure regulating spring is arranged between the upper spring seat 24 and the lower spring seat 6, two ends of the pressure regulating spring are respectively abutted against the upper spring seat 24 and the lower spring seat 6, and the pressure regulating spring of the safety overflow valve particularly relates to two springs, wherein one spring is a large spring 5 with larger spring stiffness, and the other spring is a small spring 4 with smaller spring stiffness; when the minimum pressure needs to be set, the small spring 4 can be independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when a slightly larger pressure needs to be set, the large spring 5 can be independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when a large pressure needs to be set, the large spring 5 and the small spring 4 can be used in combination to set the pressure of the hydraulic circuit; the operation mode enables the pressure of the hydraulic circuit to be accurately set at low pressure, and the combined use of the two springs expands the adjustable pressure range of the hydraulic circuit; the limiting ring 23 is arranged between the pressure regulating plug 1 and the upper valve body 3, the inner diameter of the limiting ring is smaller than the outer diameter of the upper spring seat and the inner diameter of the pressure regulating plug, and the limiting ring limits the stroke of the upper spring seat so as to limit the compression amount of the spring; the arrangement of the limiting ring 23 can limit the stroke of the upper spring seat 24, so as to limit the stroke of the pressure regulating spring, and the pressure regulating spring can be prevented from being compressed excessively, so that the upper spring seat 24 is separated from the pressure regulating plug 1 to cause instability of the pressure regulating spring; meanwhile, the over-compression of the pressure regulating spring can also cause the shearing stress of the pressure regulating spring to exceed the allowable shearing stress, so that the service life of the pressure regulating spring is shortened; the pressure regulating screw rod 26 is connected with the pressure regulating plug 1 through threads and is abutted against the upper spring seat 24; go up spring holder 24 with clearance fit between the pressure regulating plug 1, it has the sealing washer slot to go up the design of spring holder 24, wherein installs pressure regulating plug sealing washer 25 to realize going up 3 inner chambers of valve body and external environment's effective isolation.
The valve core assembly comprises a valve core 17, a locknut 21, a limiting shaft 10, a self-aligning ball 15 and a flat valve block 16; the upper end of the valve core 17 is provided with threads and is connected with the lower spring seat 6 through threads, and one end of the valve core is provided with the locknut 21 through threads; through holes are processed on the valve core 17 and the flat valve block 16, the valve core 17 is connected with the flat valve block 16 through the limiting shaft 10, wherein the limiting shaft 10 is in interference connection with the through hole of the valve core 17, and is in large-gap connection with the through hole of the flat valve block 16, so that the reliable connection between the flat valve block 16 and the valve core 17 is ensured, and the flat valve block is prevented from being separated from the valve core; the valve core 17 and the flat valve block 16 are also processed with conical surfaces, and an adjusting ball 15 is arranged between the flat valve block 16 and the valve core 17; the flat valve block 16 has a large free movement space relative to the valve core 17, and meanwhile, due to the existence of the aligning ball 15, the flat valve block 16 has a certain self-aligning capability, so that the sealing effect between the flat valve block 16 and the valve seat 12 is effectively ensured.
The valve sleeve assembly comprises a valve sleeve 7 and a valve sleeve liner 9. The valve sleeve liner 9 is in interference connection with the valve sleeve 7; the valve sleeve liner 9 is made of a plastic having a self-lubricating effect; the valve sleeve 7 is provided with a valve sleeve through hole 8 with a large through flow area, so that the flow resistance formed by the position of the valve sleeve through hole 8 is reduced as much as possible, and the opening and closing characteristics of the safety overflow valve are optimized; the valve sleeve lining 9 is in clearance fit with the valve core 17, and a damping cavity 18 is formed; the damping chamber 18 functions to block the upward movement of the spool 17 when the relief valve is opened and the spool 17 moves upward; when the safety overflow valve is closed and the valve core 17 moves downwards, the valve core 17 is prevented from moving downwards; thereby generating a damping effect on the movement of the spool 17, weakening the vibration of the spool assembly, effectively reducing the noise when the relief valve is opened, and stabilizing the pressure of the hydraulic circuit.
The valve seat assembly comprises a valve seat 12 and a valve seat pressure plate 11, and the valve seat 12 is in clearance fit with the valve seat pressure plate 11; the valve seat 12 is abutted against the flat valve block 16, an annular boss with a smaller area is processed on the valve seat 12, and the annular boss is matched with the flat valve block 16 to form a valve port of the safety overflow valve; a sealing ring groove is designed on the valve seat 12, and a valve seat sealing ring 14 is installed in the sealing ring groove to realize effective isolation of a hydraulic circuit from an inner cavity of the lower valve body 19; because the contact area between the valve seat 12 and the flat valve block 16 is small, a large contact stress is formed, and meanwhile, the valve seat 12 and the flat valve block 16 adopt a hard-soft pairing mode to jointly ensure the sealing effect of the valve port position; the valve sleeve 7, the valve seat pressing plate 11 and the lower valve body 19 are in clearance fit, the upper valve body 3 is connected with the lower valve body 19 through threads, and the valve seat pressing plate 11 and the valve sleeve 7 are pressed in the lower valve body 19 through the threads by the upper valve body 3.
A lower valve body sealing ring 20 is arranged between the upper valve body 3 and the lower valve body 19 so as to effectively isolate the inner cavity of the upper valve body 3 and the inner cavity of the lower valve body 19 from the external environment; the fluid outlet of the upper valve body 3 is communicated with the external environment, and the fluid inlet of the lower valve body 19 is communicated with the hydraulic circuit of the test bed.
When the safety overflow valve is not in operation, due to the self-aligning capability of the flat valve block 16, the flat valve block 16 is tightly matched with the valve seat 12 at a reasonable position, and meanwhile, the sealing area between the flat valve block 16 and the valve seat 12 is small, so that large contact stress is generated, and a reliable valve port seal is formed; when the pressure in the hydraulic circuit is too high, the safety overflow valve will work, and the high-pressure medium in the hydraulic circuit enters the inlet 13 of the safety overflow valve, namely the fluid inlet of the lower valve body 19; at this time, the thrust generated by the pressure of the medium and the area of the inlet of the safety overflow valve is larger than the pretightening force of the pressure regulating spring, so that the valve core 17 is pushed to move to form an overflow effect, a part of medium in the hydraulic loop is discharged out of the hydraulic loop through the safety overflow valve and enters the external environment, and the pressure of the hydraulic loop is prevented from being too high; if the pressure of the hydraulic circuit is continuously increased, the opening degree of the flat valve block 16 is continuously increased, so that more media enter the external environment through the safety overflow valve, and the pressure in the hydraulic circuit is effectively reduced; in the process, because the damping cavity 18 is arranged between the valve core 17 and the valve sleeve liner 9, the movement of the valve core assembly is relatively smooth, and the vibration and the noise of the safety relief valve in the working process can be effectively reduced.
In summary, the present invention has the following outstanding advantages:
the damping type safety overflow valve capable of self-aligning is based on the characteristics of the existing safety overflow valves in various forms, and a safety overflow valve with a new structural form which can integrate the advantages of the traditional safety overflow valve is researched and designed. The safety overflow valve redesigns the structure of the valve port, applies the characteristic of self-aligning capability of the lifting ball valve to a flat valve with stronger through-flow capability, and designs a damping cavity between the valve core and the valve sleeve to reduce the vibration of the valve core. Therefore, the performances of the safety overflow valve in various aspects such as stability, flow capacity, sealing performance and the like are ensured.
According to the self-aligning damping type safety overflow valve, the valve sleeve is in interference connection with the lining of the valve sleeve, the valve core is in clearance fit with the lining of the valve sleeve, and the lining of the valve sleeve is made of plastic with self-lubricating capacity, so that the friction force between the valve core and the lining of the valve sleeve is reduced, and the problems of clamping stagnation and the like between the valve core and the lining of the valve sleeve can be effectively prevented; a damping cavity is formed between the lining of the valve sleeve and the valve core, and the damping cavity is used for blocking the upward movement of the valve core to a certain extent when the safety overflow valve is opened and the valve core moves upward; when the safety overflow valve is closed and the valve core moves downwards, the valve core is blocked from moving downwards to a certain extent; the damping effect is generated on the movement of the valve core, the vibration of the valve core assembly is weakened, the noise generated when the safety overflow valve is opened is effectively reduced, the pressure of a hydraulic circuit is stabilized, and the stability of the safety overflow valve is improved.
According to the self-aligning damping type safety overflow valve, the limiting shaft is in interference connection with the valve core, and the limiting shaft is in large clearance connection with the flat valve block, so that the flat valve block has a large free movement space relative to the valve core; the valve core and the flat valve block are provided with the aligning ball, so the flat valve block has certain self-aligning capability, the flat valve block is matched with the valve seat at a proper position, and the sealing effect between the flat valve block and the valve seat is effectively ensured.
According to the self-aligning damping type safety overflow valve, the annular boss with a smaller area is processed on the valve seat and is matched with the flat valve block to form the valve port of the safety overflow valve; because the contact area between the valve seat and the flat valve block is small, larger contact stress can be formed, and the sealing effect between the valve seat and the flat valve block is ensured.
The damping type safety overflow valve capable of self-aligning comprises a pressure regulating spring, a pressure regulating spring and a pressure regulating spring, wherein the pressure regulating spring comprises two springs, one spring is a large spring with large spring stiffness, and the other spring is a small spring with small spring stiffness; when the minimum pressure needs to be set, the small spring can be independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when a slightly larger pressure needs to be set, the large spring can be independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when a large pressure needs to be set, a large spring and a small spring can be used in combination to set the pressure of the hydraulic circuit; this operation allows a relatively precise pressure setting of the hydraulic circuit at low pressure, and the combined use of two springs extends the pressure range over which the hydraulic circuit can be set.
According to the self-aligning damping type safety overflow valve, the limiting ring is arranged between the pressure regulating plug and the upper valve body, the limit ring can limit the stroke of the upper spring seat, so that the stroke of the pressure regulating spring is limited, the pressure regulating spring can be prevented from being excessively compressed, and the upper spring seat is separated from the pressure regulating plug to cause the instability of the spring; meanwhile, the over-compression of the spring can also cause the shearing stress of the pressure regulating spring to exceed the allowable shearing stress, so that the service life of the pressure regulating spring is shortened.
It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a can be from damping formula safety overflow valve of aligning, includes valve body subassembly, pressure regulating subassembly, valve barrel subassembly, case subassembly and disk seat subassembly, the pressure regulating subassembly accept in valve body subassembly upper portion, valve barrel subassembly, case subassembly, disk seat subassembly accept in valve body subassembly lower part, its characterized in that:
the valve core assembly comprises a valve core, a limiting shaft, an aligning ball and a flat valve block; through holes are processed on the valve core and the flat valve block, the valve core is connected with the flat valve block through the limiting shaft, wherein the limiting shaft is in interference connection with the through hole of the valve core and is in clearance connection with the through hole of the flat valve block; conical surfaces are processed on the valve core and the flat valve block in the same way, and an aligning ball is arranged between the flat valve block and the valve core;
the valve sleeve component comprises a valve sleeve and a valve sleeve lining; the valve sleeve liner is in interference connection with the valve sleeve; the valve sleeve is provided with a valve sleeve through hole; the valve sleeve liner is in clearance fit with the valve core, and a damping cavity is formed for damping the movement of the valve core and weakening the vibration of the valve core assembly.
2. The self-aligning damped safety relief valve of claim 1, wherein:
the valve body assembly comprises an upper valve body and a lower valve body; the upper valve body is provided with a fluid outlet, namely a safety overflow valve outlet, and the lower valve body is provided with a fluid inlet, namely a safety overflow valve inlet; the valve sleeve is provided with a valve sleeve through hole which is communicated with the upper valve body and the lower valve body; the pressure regulating assembly is contained in the upper valve body cavity, and the valve sleeve assembly, the valve core assembly and the valve seat assembly are contained in the lower valve body cavity.
3. The self-aligning damped safety relief valve of claim 2, wherein:
the pressure regulating assembly comprises a pressure regulating screw rod, a pressure regulating plug, an upper spring seat, a lower spring seat, a limiting ring and a pressure regulating spring; the pressure regulating plug is connected with the upper valve body in a threaded connection mode; an upper valve body sealing ring is arranged between the upper valve body and the pressure regulating plug; the pressure regulating spring is installed between the upper spring seat and the lower spring seat, and two ends of the pressure regulating spring are respectively propped against the upper spring seat and the lower spring seat.
4. The self-aligning damped safety relief valve of claim 3, wherein:
the pressure regulating spring comprises two springs, wherein one spring is a large spring with higher spring stiffness, and the other spring is a small spring with lower spring stiffness; when the pressure of a first grade needs to be set, the small spring is independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when the pressure of a second grade needs to be set, the large spring is independently used as a pressure regulating spring to set the pressure of the hydraulic circuit; when the pressure of the third level needs to be set, the large spring and the small spring are used in combination to set the pressure of the hydraulic circuit; wherein the first level of pressure < the second level of pressure < the third level of pressure.
5. The self-aligning damped safety relief valve of claim 3, wherein:
the pressure regulating assembly also comprises a pressure regulating screw and a limiting ring; the limiting ring is arranged between the pressure regulating plug and the upper valve body and used for limiting the stroke of the upper spring seat and further limiting the stroke of the pressure regulating spring; the pressure regulating screw rod is connected with the pressure regulating plug through threads and is propped against the upper spring seat; go up the spring holder with clearance fit between the pressure regulating plug, it has the sealing washer slot to go up the design of spring holder, wherein installs the pressure regulating plug sealing washer.
6. The self-aligning damped safety relief valve of claim 5, wherein:
the inner diameter of the limiting ring is smaller than the outer diameter of the upper spring seat and the inner diameter of the pressure regulating plug, and the limiting ring limits the stroke of the upper spring seat so as to limit the compression amount of the spring.
7. The self-aligning damped safety relief valve of claim 2, wherein:
the valve seat assembly comprises a valve seat and a valve seat pressing plate; the valve seat is in clearance fit with the valve seat pressing plate; the valve seat is abutted against the flat valve block, an annular boss is processed on the valve seat, and the annular boss is matched with the flat valve block to form a valve port of the safety overflow valve; a sealing ring groove is designed on the valve seat, and a valve seat sealing ring is installed in the sealing ring groove; the valve sleeve, the valve seat pressing plate and the lower valve body are in clearance fit, the upper valve body is connected with the lower valve body through threads, and the valve seat pressing plate and the valve sleeve are pressed in the lower valve body through threads by the upper valve body.
8. The self-aligning damped safety relief valve of claim 7, wherein:
and the valve seat and the flat valve block are matched in a hard-soft matching mode.
9. The self-aligning damped safety relief valve of claim 2, wherein:
a lower valve body sealing ring is arranged between the upper valve body and the lower valve body so as to effectively isolate the inner cavity of the upper valve body and the inner cavity of the lower valve body from the external environment; and the fluid outlet of the upper valve body is communicated with the external environment, and the fluid inlet of the lower valve body is communicated with the hydraulic circuit of the test bed.
10. The self-aligning damped safety relief valve of claim 4, wherein:
the upper spring seat and the lower spring seat are provided with stepped bosses which are respectively propped against the large spring and the small spring.
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CN201911342644.8A CN111306123A (en) | 2019-12-23 | 2019-12-23 | Damping type safety overflow valve capable of self-aligning |
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CN201911342644.8A CN111306123A (en) | 2019-12-23 | 2019-12-23 | Damping type safety overflow valve capable of self-aligning |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114183425A (en) * | 2021-11-30 | 2022-03-15 | 华中科技大学 | Damping element matched with adjustable gap, direct-acting overflow valve and pilot-operated overflow valve |
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CN211474564U (en) * | 2019-12-23 | 2020-09-11 | 武汉华喜特种液压设备有限公司 | Damping type safety overflow valve capable of self-aligning |
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GB478156A (en) * | 1937-01-16 | 1938-01-13 | Giles Philip Eliot Howard | Improvements in or relating to automatic regulating valves |
GB1498802A (en) * | 1974-02-13 | 1978-01-25 | Cam Gears Ltd | Vehicle suspension systems and valves therefor |
JPS6192351A (en) * | 1984-10-08 | 1986-05-10 | Mazda Motor Corp | Hydraulic controller of automatic transmission gear |
JP2011185391A (en) * | 2010-03-10 | 2011-09-22 | Kyb Co Ltd | Damping valve |
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CN114183425A (en) * | 2021-11-30 | 2022-03-15 | 华中科技大学 | Damping element matched with adjustable gap, direct-acting overflow valve and pilot-operated overflow valve |
CN114183425B (en) * | 2021-11-30 | 2023-02-14 | 华中科技大学 | Damping element matched with adjustable gap, direct-acting overflow valve and pilot-operated overflow valve |
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