CN111304819A - Composite texture jacquard fabric and production process and application thereof - Google Patents
Composite texture jacquard fabric and production process and application thereof Download PDFInfo
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- CN111304819A CN111304819A CN202010179879.6A CN202010179879A CN111304819A CN 111304819 A CN111304819 A CN 111304819A CN 202010179879 A CN202010179879 A CN 202010179879A CN 111304819 A CN111304819 A CN 111304819A
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- jacquard
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
- D04B21/207—Wearing apparel or garment blanks
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
- D10B2501/043—Footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention belongs to the technical field of knitwear, and particularly relates to a composite texture jacquard fabric produced by a warp knitting machine, and a production process and application thereof. The composite texture jacquard fabric comprises a first single-color jacquard effect area, a second single-color jacquard effect area and a first single-color and second single-color mixed jacquard effect area which are connected with each other, wherein the first single-color jacquard effect area, the second single-color jacquard effect area and the first single-color and second single-color mixed jacquard effect area comprise plain weave and/or mesh weave. The composite texture jacquard fabric provided by the invention can be popularized and applied as a vamp fabric, and the technological effect of the vamp fabric is enriched.
Description
Technical Field
The invention belongs to the technical field of knitwear, and particularly relates to a composite texture jacquard fabric produced by a warp knitting machine, and a production process and application thereof.
Background
The knitted vamp material is popular with consumers and is widely applied gradually because of the advantages of low carbon, environmental protection, light weight, softness, good air permeability, beautiful shape and the like. The warp-knitted spacer fabric in the knitted fabric is the earliest vamp material, and due to the knitting characteristics of warp knitting, the breathable and comfortable vamp material can be quickly and efficiently knitted, but the jacquard effect of the vamp material is difficult to realize due to the arrangement of guide bars, so that the pattern and the shape of the vamp material are single. The existing warp-knitted vamp material can only show a vamp effect, and greatly restricts the popularization and application of the warp-knitted fabric on the vamp.
Disclosure of Invention
In view of the above technical problems in the background art, it is desirable to provide a composite-weave jacquard fabric, and a production process and an application thereof, so as to solve the problems that a warp-knitted vamp material has a single vamp effect and cannot be widely popularized and applied.
In order to achieve the above object, in a first aspect of the present invention, the inventors provide a process for producing a composite jacquard fabric, which is knitted by a double-needle bed double-jacquard warp knitting machine, comprising the steps of:
s01 lapping weave: the first jacquard guide bar JB1 and the second jacquard guide bar JB2 of the full machine number are respectively divided into two jacquard guide bars of half machine number, and the third common guide bar GB3 of the full machine number is defined as follows:
the first jacquard guide bar JB1 is divided into jacquard guide bars JB1.1 and JB1.2 with half machine number, and the yarn laying tissues of the jacquard guide bars JB1.1 and JB1.2 are all 1-0-1-1/1-2-1-1//;
the second jacquard guide bar JB2 is divided into jacquard guide bars JB2.1 and JB2.2 with half machine number, and the yarn laying tissues of the jacquard guide bars JB2.1 and JB2.2 are 1-2-1-1/1-0-1-1//;
the yarn laying weave of the third common guide bar GB3 is 1-0-1-1/1-0-1-1//;
s02 designs three basic organizations:
the first basic tissue includes a first basic tissue a and a first basic tissue B: the first basic structure presents a first monochromatic jacquard effect, the first monochromatic jacquard effect comprises plain weave and/or mesh weave, the first basic structure A presents plain weave of the first monochromatic jacquard effect, the second monochromatic non-loop is formed, the first basic structure B presents mesh weave of the first monochromatic jacquard effect, and the second monochromatic non-loop is formed;
the second basic tissue includes a second basic tissue a and a second basic tissue B: the second basic structure presents a second monochromatic jacquard effect, the second monochromatic jacquard effect comprises plain weave and/or mesh weave, the second basic structure A presents plain weave of the second monochromatic jacquard effect, the first monochromatic non-loop, the second basic structure B presents mesh weave of the second monochromatic jacquard effect, and the first monochromatic non-loop;
the third basic tissue includes a third basic tissue a and a third basic tissue B: the third basic weave presents a mixed color jacquard effect mixed by a first single color and a second single color, the mixed color jacquard effect comprises a plain weave and/or an mesh weave, the third basic weave A presents a plain weave of the mixed color jacquard effect mixed by the first single color and the second single color, and the third basic weave B presents a mesh weave of the mixed jacquard effect mixed by the first single color and the second single color;
s03, designing and determining the pattern through the first single color and the second single color according to actual needs;
and S04, importing the pattern machine file into a machine to obtain the composite texture jacquard fabric.
The invention provides a composite texture jacquard fabric, which is produced by the production process provided by the first aspect of the invention.
The third aspect of the invention provides an application of the composite texture jacquard fabric in vamp manufacturing, wherein the composite texture jacquard fabric is produced by the production process provided by the first aspect of the invention.
Different from the prior art, the technical scheme at least has the following beneficial effects:
(1) the composite texture jacquard fabric simultaneously presents a first single-color jacquard effect area presented by the first single-color yarns, a second single-color jacquard effect area presented by the second single-color yarns and a mixed color jacquard effect area mixed by the first single color and the second single color, so that the process effect of the warp-knitted fabric is greatly enriched;
(2) the first single-color jacquard effect area, the second single-color jacquard effect area and the mixed-color jacquard effect area formed by mixing the first single color and the second single color can contain plain weave and mesh weave, so that the air permeability and the pattern design of the warp-knitted fabric can be adjusted according to actual requirements while the process effect of the warp-knitted fabric is enriched;
(3) the warp-knitted fabric is produced by adopting a double-jacquard double-needle bed warp knitting machine, has high efficiency and high yield, and can meet the requirements of shoe-making industry on warp-knitted fabrics.
Drawings
FIG. 1 is a photograph of an upper fabric of a composite textured jacquard fabric according to an embodiment;
fig. 2 is a vamp fabric picture of the composite jacquard fabric according to the specific embodiment.
Detailed Description
The production process provided by the first aspect of the present invention, the composite jacquard fabric provided by the second aspect, and the application of the composite jacquard fabric provided by the third aspect are described in detail below.
First, a production process of the composite-weave jacquard fabric provided by the first aspect of the present invention is explained. A production process of a composite texture jacquard fabric, which is knitted by a double-needle bed double-jacquard warp knitting machine, comprises the following steps:
s01 lapping weave: the first jacquard guide bar JB1 and the second jacquard guide bar JB2 of the full machine number are respectively divided into two jacquard guide bars of half machine number, and the third common guide bar GB3 of the full machine number is defined as follows:
the first jacquard guide bar JB1 is divided into jacquard guide bars JB1.1 and JB1.2 with half machine number, and the yarn laying tissues of the jacquard guide bars JB1.1 and JB1.2 are all 1-0-1-1/1-2-1-1//;
the second jacquard guide bar JB2 is divided into jacquard guide bars JB2.1 and JB2.2 with half machine number, and the yarn laying tissues of the jacquard guide bars JB2.1 and JB2.2 are 1-2-1-1/1-0-1-1//;
the yarn laying weave of the third common guide bar GB3 is 1-0-1-1/1-0-1-1//;
s02 designs three basic organizations:
the first basic tissue includes a first basic tissue a and a first basic tissue B: the first basic structure presents a first monochromatic jacquard effect, the first monochromatic jacquard effect comprises plain weave and/or mesh weave, the first basic structure A presents plain weave of the first monochromatic jacquard effect, the second monochromatic non-loop is formed, the first basic structure B presents mesh weave of the first monochromatic jacquard effect, and the second monochromatic non-loop is formed;
the second basic tissue includes a second basic tissue a and a second basic tissue B: the second basic structure presents a second monochromatic jacquard effect, the second monochromatic jacquard effect comprises plain weave and/or mesh weave, the second basic structure A presents plain weave of the second monochromatic jacquard effect, the first monochromatic non-loop, the second basic structure B presents mesh weave of the second monochromatic jacquard effect, and the first monochromatic non-loop;
the third basic tissue includes a third basic tissue a and a third basic tissue B: the third basic weave presents a mixed color jacquard effect mixed by a first single color and a second single color, the mixed color jacquard effect comprises a plain weave and/or an mesh weave, the third basic weave A presents a plain weave of the mixed color jacquard effect mixed by the first single color and the second single color, and the third basic weave B presents a mesh weave of the mixed jacquard effect mixed by the first single color and the second single color;
s03, designing and determining the pattern through the first single color and the second single color according to actual needs;
and S04, importing the pattern machine file into a machine to obtain the composite texture jacquard fabric. And finishing and warehousing are carried out according to a conventional method.
As a preferable scheme of the invention, the jacquard guide bars JB1.1 and JB1.2 are threaded in a one-to-one manner.
As a more preferable scheme of the invention, the jacquard guide bars JB2.1 and JB2.2 are threaded in a one-to-one manner.
As a more preferable scheme of the invention, the threading mode of the third common guide bar GB3 is full threading.
As a preferable scheme of the invention, the jacquard guide bars JB1.1, JB1.2, JB2.1 and JB2.2 all adopt a creel yarn feeding mode, and the warping tension and speed are 0.
As a preferable scheme of the invention, the third common guide bar GB3 adopts a driving pan head yarn feeding mode, the warping tension is 10N, and the warping speed is 400 m/min.
Next, the composite-weave jacquard fabric according to the second aspect of the present invention will be described. The composite texture jacquard fabric is produced by the production process of the first aspect of the invention.
The color mixing jacquard effect area comprises a first single-color jacquard effect area, a second single-color jacquard effect area and a first single-color and second single-color mixed jacquard effect area which are connected with each other, wherein the first single-color jacquard effect area, the second single-color jacquard effect area and the first single-color and second single-color mixed jacquard effect area comprise plain weave and/or mesh weave.
Finally, the application of the composite texture jacquard fabric in the third aspect of the invention in the vamp manufacturing aspect is explained, and the composite texture jacquard fabric is produced by the production process in the first aspect of the invention.
To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present application.
Example 1
The embodiment provides a warp-knitted nylon cation stretch composite texture jacquard fabric and a production process and application thereof.
The raw material yarn in this example is: the nylon light net DTY with the white half light of 280D/96F and the 70DOP core-spun yarn, the heavy net yarn DTY with the white half light of 450D/144F and the normal temperature cation of 110 ℃ and the terylene fishing line with the white bright of 100D/1F.
The machine type adopts a JT 12E 18 jacquard double-needle double-jacquard warp knitting machine, wherein a first jacquard guide bar JB1 is divided into half-size jacquard guide bars JB1.1 and JB1.2 white half-light 280D/96F nylon light net DTY +70DOP core-spun yarns, and the yarn threading modes are one-empty-one-through-one-empty-one-through; the second jacquard guide bar JB2 is divided into jacquard guide bars JB2.1 and JB2.2 of half machine number and penetrates white semi-gloss 450D/144F normal temperature cation heavy mesh DTY at 110 ℃, and the threading mode is one-empty-one-through-one-empty-one-through; the third common guide bar GB3 white-full bright 100D/1F terylene fishing thread is fully threaded. The jacquard guide bars JB1.1, JB1.2, JB2.1 and JB2.2 all adopt an active pan head yarn feeding mode, and the warping tension and speed are 0. The third common guide bar GB3 adopts a driving pan head yarn feeding mode, the warping tension is 10N, and the warping speed is 400 m/min.
The jacquard guide bars JB1.1 and JB1.2 have padding weave of 1-0-1-1/1-2-1-1//, which weave plain weave and/or mesh weave on the front and back needle mattress; the jacquard guide bars JB2.1 and JB2.2 have padding weave of 1-2-1-1/1-0-1-1//, and the front and back needle mattress yarns are woven with plain weave and/or mesh weave; the yarn laying organization of a third common guide bar GB3 is 1-0-1-1/1-0-1-1//, and yarn laying is carried out on a back needle bed to form loops.
The composite texture jacquard fabric produced by the process is shown in figure 1. The color-mixing jacquard fabric comprises a first single-color jacquard effect area, a second single-color jacquard effect area and a first single-color and second single-color mixed color jacquard effect area which are connected with each other, wherein the first single-color jacquard effect area, the second single-color jacquard effect area and the first single-color and second single-color mixed color jacquard effect area comprise plain weave and/or mesh weave. The fabric comprises 54% CDP, 36% nylon, 7% mono polyester fishing filament and 3% Spandex. Compared with the conventional warp-knitted jacquard fabric on the market at present, the jacquard fabric has richer jacquard effect, and the alternation and connection of the plain weave structure and the mesh structure can provide better air permeability for the vamp.
Example 2
The embodiment provides a warp-knitted nylon cation stretch composite texture jacquard fabric and a production process and application thereof.
The difference from the embodiment 1 is that the design of the fabric pattern is different in the embodiment.
The composite jacquard fabric obtained in this example is shown in fig. 2. As in example 1, it also comprises a first single-color jacquard effect area, a second single-color jacquard effect area and a first single-color and second single-color mixed jacquard effect area connected to each other, the first single-color jacquard effect area, the second single-color jacquard effect area and the first single-color and second single-color mixed jacquard effect area comprising plain weave and/or mesh weave. Compared with the conventional warp-knitted jacquard fabric on the market at present, the jacquard fabric has richer jacquard effect, and the alternation and connection of the plain weave structure and the mesh structure can provide better air permeability for the vamp.
The composite-structure jacquard fabric vamp provided in example 1 and example 2 is subjected to the tests of flexing resistance, wear resistance, tear resistance and extension, and the reference test standards and test results are shown in table 1.
Table 1 test results of composite-knit jacquard upper for example 1 and example 2
From the test results in table 1, it can be seen that the bending resistance, wear resistance, tear resistance and extensibility indexes of the vamps of the two composite-tissue jacquard fabrics provided by the invention all meet the relevant indexes.
It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present invention.
Claims (9)
1. A production process of a composite texture jacquard fabric is characterized in that a double-needle bed double-jacquard warp knitting machine is adopted for knitting, and comprises the following steps:
s01 lapping weave: the first jacquard guide bar JB1 and the second jacquard guide bar JB2 of the full machine number are respectively divided into two jacquard guide bars of half machine number, and the third common guide bar GB3 of the full machine number is defined as follows:
the first jacquard guide bar JB1 is divided into jacquard guide bars JB1.1 and JB1.2 with half machine number, and the yarn laying tissues of the jacquard guide bars JB1.1 and JB1.2 are all 1-0-1-1/1-2-1-1//;
the second jacquard guide bar JB2 is divided into jacquard guide bars JB2.1 and JB2.2 with half machine number, and the yarn laying tissues of the jacquard guide bars JB2.1 and JB2.2 are 1-2-1-1/1-0-1-1//;
the yarn laying weave of the third common guide bar GB3 is 1-0-1-1/1-0-1-1//;
s02 designs three basic organizations:
the first basic tissue includes a first basic tissue a and a first basic tissue B: the first basic structure presents a first monochromatic jacquard effect, the first monochromatic jacquard effect comprises plain weave and/or mesh weave, the first basic structure A presents plain weave of the first monochromatic jacquard effect, the second monochromatic non-loop is formed, the first basic structure B presents mesh weave of the first monochromatic jacquard effect, and the second monochromatic non-loop is formed;
the second basic tissue includes a second basic tissue a and a second basic tissue B: the second basic structure presents a second monochromatic jacquard effect, the second monochromatic jacquard effect comprises plain weave and/or mesh weave, the second basic structure A presents plain weave of the second monochromatic jacquard effect, the first monochromatic non-loop, the second basic structure B presents mesh weave of the second monochromatic jacquard effect, and the first monochromatic non-loop;
the third basic tissue includes a third basic tissue a and a third basic tissue B: the third basic weave presents a mixed color jacquard effect mixed by a first single color and a second single color, the mixed color jacquard effect comprises a plain weave and/or an mesh weave, the third basic weave A presents a plain weave of the mixed color jacquard effect mixed by the first single color and the second single color, and the third basic weave B presents a mesh weave of the mixed jacquard effect mixed by the first single color and the second single color;
s03, designing and determining the pattern through the first single color and the second single color according to actual needs;
and S04, importing the pattern machine file into a machine to obtain the composite texture jacquard fabric.
2. The process according to claim 1, wherein the jacquard guide bars JB1.1 and JB1.2 are threaded in a one-to-one manner.
3. The process according to claim 2, wherein the jacquard guide bars JB2.1 and JB2.2 are threaded in a one-to-one manner.
4. The production process according to claim 3, characterized in that the threading manner of the third common bar GB3 is full threading.
5. The process of claim 1, wherein said jacquard bars JB1.1, JB1.2, JB2.1 and JB2.2 all use creel feeding, with warping tension and speed both 0.
6. The production process according to claim 5, characterized in that the third common guide bar GB3 adopts a driving pan head yarn feeding mode, the warping tension is 10N, and the warping speed is 400 m/min.
7. A composite-weave jacquard fabric produced by the production process according to any one of claims 1 to 6.
8. The composite-weave jacquard fabric according to claim 7, comprising a first single-color jacquard effect area, a second single-color jacquard effect area and a first single-color and second single-color mixed color jacquard effect area connected to each other, wherein the first single-color jacquard effect area, the second single-color jacquard effect area and the first single-color and second single-color mixed color jacquard effect area comprise plain weave and/or mesh weave.
9. Use of a composite-textured jacquard fabric for manufacturing shoe uppers, characterized in that it is produced by a process according to any one of claims 1 to 6.
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| CN202010179879.6A CN111304819A (en) | 2020-03-16 | 2020-03-16 | Composite texture jacquard fabric and production process and application thereof |
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| CN202010179879.6A CN111304819A (en) | 2020-03-16 | 2020-03-16 | Composite texture jacquard fabric and production process and application thereof |
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