Disclosure of Invention
The invention aims to provide a novel air ejector pin type on-film chip separation device which can peel off a chip with the thickness of less than 100 millimeters without damaging the chip.
The invention solves the technical problem by the following modes:
the utility model provides a separator on air thimble formula chip membrane, includes vacuum suction head, be equipped with the centre bore on vacuum suction head's the roof and encircle the suction opening that the centre bore was arranged, its characterized in that: still including locating jacking head in the centre bore and can drive jacking head roof exceeds the lift actuating mechanism of vacuum suction head's roof, be equipped with the cavity on jacking head's the roof, jacking head has the intercommunication the mechanism that admits air of cavity.
When the vacuum sucking head is used, the vacuum sucking head is arranged under the adhesive film, the bottom surface of the adhesive film is sucked through the vacuum sucking head, the jacking head rises, the air inlet mechanism is used for filling air into the concave cavity, the adhesive film at the concave cavity begins to bulge, and the chip is gradually separated from the adhesive film, so that the chip can be smoothly sucked away by the sucking nozzle above the chip. By adopting the stripping mode, the problem of stress concentration of the traditional steel thimble is solved, the chip with the thickness of less than 100 micrometers can be stripped without damaging the chip, and the stripping method is remarkably improved compared with the prior art.
As a preferred embodiment of the present invention, the vacuum cleaner further comprises a C-shaped base, the base comprises a bottom plate disposed on the second slider, a vertical plate connected to one end of the bottom plate, and a top plate connected to a top end of the vertical plate and disposed opposite to the bottom plate, a supporting cylinder is disposed on the top plate, and the vacuum cleaner head is connected to the supporting cylinder. By adopting the structure, the installation conflict between the lifting driving mechanism and the supporting cylinder can be avoided.
In a preferred embodiment of the present invention, an air nozzle is disposed on an outer wall of the supporting cylinder, and a first air passage communicating the vacuum suction head and the air nozzle is disposed in the supporting cylinder. The vacuum suction head can be controlled to adsorb the viscous film by air suction through the air nozzle.
As a preferred embodiment of the present invention, the lifting driving mechanism includes a lifting device disposed on the vertical plate and a top rod disposed in the supporting cylinder, the top of the top rod is connected to the jacking head, and the lifting device can drive the top rod to drive the jacking head to lift.
As a preferred embodiment of the present invention, the lifting device includes a third servo motor installed on the vertical plate, the third servo motor has a motor shaft extending to a lower side of the top plate, a cam is disposed on the motor shaft, and a bottom end of the push rod penetrates through a through hole in the top plate to abut against the cam. With this configuration, the lift of the lift head can be controlled by the rotation of the cam.
As a preferred embodiment of the present invention, the air intake mechanism includes an air pipe joint disposed on the ejector rod, a second air passage disposed in the ejector rod and communicated with the air pipe joint, and a third air passage disposed in the jacking head and communicated with the cavity and the second air passage. So that the cavity can be inflated and deflated through the air pipe joint.
As a preferred embodiment of the present invention, the air intake mechanism further comprises an electromagnetic valve connected to the air pipe joint. So that the air charging and discharging of the air pipe joint can be controlled through the electromagnetic valve.
The invention adopts the mode of the air thimble to replace the traditional steel thimble, does not have the problem of stress concentration, can strip the chip with the thickness of less than 100 microns without damaging the chip, and has obvious progress compared with the prior art.
Drawings
The invention is further illustrated below with reference to the figures:
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a partial enlarged view of portion A of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a cross-sectional view taken along plane B-B of the present invention;
FIG. 5 is a partial enlarged view of portion B of the present invention;
FIG. 6 is a partial enlarged view of portion C of the present invention;
FIG. 7 is a cross-sectional view of a support cartridge according to the present invention;
FIG. 8 is a view showing the internal structure of the vacuum cleaner head of the present invention;
FIG. 9 is a bottom view of the cover plate of the present invention;
FIG. 10 is an operational view of the puck at initial zero;
FIG. 11 is a working view of the puck at the predetermined angle A;
wherein: 100-transverse linear guide rail, 101-first rail, 102-first servo motor, 103-first lead screw, 104-first slide block, 200-longitudinal linear guide rail, 201-second rail, 202-second servo motor, 203-second lead screw, 204-second slide block, 310-base, 311-base plate, 312-vertical plate, 313-top plate, 314-through hole, 320-supporting cylinder, 321-air nozzle, 322-first air channel, 323-first air hole, 324-through hole, 325-retainer ring, 330-vacuum suction head, 332-suction hole, 333-center hole, 334-shell cylinder, 335-cover plate, 336-lug, 337-limit concave cavity, 338-limit hole, 340-third servo motor, 341-cam, 342-a positioning disc, 350-a sensor, 351-a sensing groove, 360-a support, 370-an electromagnetic valve, 380-a tank chain, 400-a jacking head, 410-a jacking rod, 411-a convex end, 412-an air pipe joint, 413-a second air channel, 414-a second air hole, 420-a spring, 430-a guide sleeve, 440-a limiting spring, 441-a limiting block, 442-a guide rod, 443-a boss, 444-a step, 445-a abdicating notch, 446-a limiting column, 500-a jacking block, 510-a connecting block, 511-a containing cavity, 512-a sealing ring, 513-a sliding groove, 514-a positioning rod, 515-a connecting hole, 520-a bottom, 530-a middle part, 540-a top, 541-a concave cavity and 550-a third air channel, 560-ring magnet.
Detailed Description
The invention is further illustrated by the following specific examples:
the air-lift-pin type on-film chip separation device shown in fig. 1 and 4 comprises an XY plane movement mechanism, a vacuum suction head 330, a lift-up head 400 arranged in the vacuum suction head 330, a lifting driving mechanism for controlling the lift-up head 400 to lift up and down, and an air inlet mechanism for controlling the air charging and discharging of the lift-up head 400.
As shown in fig. 1 and 4, the XY plane motion mechanism includes a transverse linear guide 100 and a longitudinal linear guide 200. The transverse linear guide rail 100 comprises a first track 101, a first servo motor 102 arranged at one end of the first track 101, a first lead screw 103 arranged in the first track 101 and having one end connected with the first servo motor 102, and a first slider 104 arranged on the first lead screw 103 in a penetrating manner and engaged with the first lead screw 103. When the sliding mechanism is used, the first servo motor 102 drives the first lead screw 103 to rotate, and drives the first sliding block 104 to slide transversely.
The longitudinal linear guide 200 includes a second track 201 disposed on the first slider 104 and perpendicular to the first track 101, a second servo motor 202 disposed at one end of the second track 201, a second lead screw 203 disposed in the second track 201 and having one end connected to the second servo motor 202, and a second slider 204 disposed on the second lead screw 203 and engaged with the second lead screw. When the sliding device is used, the second servo motor 202 drives the second lead screw 203 to rotate, and drives the second sliding block 204 to slide longitudinally.
As further shown in fig. 1, the second slider 204 is provided with a C-shaped base 310, which includes a bottom plate 311 fixed on the top surface of the second slider 204, a vertical plate 312 connected to one side edge of the bottom plate 311, and a top plate 313 connected to the top edge of the vertical plate 312 and disposed opposite to the bottom plate 311. The top plate 313 is provided with a support cylinder 320, and a vacuum suction head 330 is fixed to the support cylinder 320.
As shown in fig. 1, 2 and 8, the vacuum nozzle 330 includes a housing 334 and a cover plate 335, the housing 334 is a cylinder with openings at the upper and lower ends, the lower end of the housing 334 is mounted on the support cylinder 320, two lugs 336 are oppositely arranged on the inner wall of the housing 334 near the top opening, and the cover plate 335 is covered on the top opening of the housing 334 and is fixed with the lugs 336 by bolts.
As shown in fig. 2 and 9, the top wall of the cover plate 335 is a flat surface, a rectangular array of air suction holes 332 are formed in the center of the top wall, a circle of groove is formed in the edge of the cover plate 335, and a circle of air suction holes 332 are also distributed in the groove. The array of suction holes 332 has a square center hole 333 in the center surrounded by the suction holes 332. The bottom surface of the cover plate 335 is provided with a limiting concave cavity 337 and a limiting hole 338 penetrating through the cover plate 335, and the limiting hole 338 is a kidney-shaped hole.
As shown in fig. 1 and 7, an air nozzle 321 is disposed on an outer wall of the supporting cylinder 320, a first air passage 322 is disposed in the supporting cylinder 320 and communicates the air nozzle 321 with a top wall of the supporting cylinder 320, and the first air passage 322 communicates with the casing 334. In use, the air nozzle 321 draws air to form a partial vacuum in the recess of the cover 335 and the array of suction holes 332, thereby allowing the vacuum cleaner head 330 to firmly grip the adhesive film.
As shown in fig. 4 and 6, the jacking head 400 is installed in the vacuum cleaner head 300, and includes a jacking block 500, a limiting block 441, a guide rod 442, and a limiting spring 440.
As shown in fig. 2 and 6, the top block 500 has a square stepped structure, which includes a bottom 520, a middle 530 and a top 540 in sequence from bottom to top. The top 540 is of a square configuration which is capable of passing out through the central aperture 333 of the vacuum cleaner head 330, and the top of the top wall of the top 540 has a square cavity 541, the contour of the cavity 541 corresponding to the contour of the chip. The cavity 541 is in communication with the air intake mechanism.
As shown in fig. 6, the guide rods 442 are inserted into the limiting holes at four corners of the bottom 520 of the top block 500, the bottom ends of the guide rods 442 extend out of the bottom 520 of the top block 500, and the bottom ends of the guide rods 442 are provided with bolt heads for limiting the top block 500. The top end of the guide rod 442 is fixed on the top block
A stopper 441 above 500. The outer wall of the guide rod 442 is a smooth surface so that the top block 500 can smoothly slide on the guide rod 442.
The limiting spring 440 is sleeved on the guide rod 442, and two ends of the limiting spring respectively abut against the top block 500 and the limiting block 441, so that the top block 500 and the limiting block 441 can maintain an opening state when no external force acts.
As shown in fig. 6 and 8, the two sides of the stopper 441 have receding notches 445 that form a gap with the lug 336 of the housing 335, the center of the top wall of the stopper 441 has a boss 443 having an outer diameter slightly smaller than that of the stopper recess 337 of the cover plate 335, and the center of the boss 443 has an opening through which the top 540 of the top block 500 protrudes. The top wall of the limiting block 441 positioned outside the boss 443 is further provided with a step 444 and a limiting column 446 protruding out of the top wall.
The limiting column 446 is inserted into the limiting hole 338 of the cover plate 335 all the time in the moving process of the jacking head 400 so as to limit the jacking head 400 and avoid self-rotation of the jacking head, and when the top surface of the limiting block 441 abuts against the bottom surface of the cover plate 335, a gap can be formed between the limiting block 441 and the cover plate 335 due to the existence of the abdicating notch 445 and the step 444, so that the air path of the vacuum suction head 330 can be kept smooth.
The jacking head 400 moves as follows: during operation, the lifting driving mechanism drives the jacking head 400 to ascend, so that the boss 443 at the top of the limiting block 441 abuts against the limiting concave cavity 337 at the bottom of the cover plate 335 to limit the position, and then the jacking head 400 continuously ascends, so that the jacking block 500 ascends along the guide rod 442 by overcoming the elastic force of the limiting spring 440, and the top 520 of the jacking block 500 penetrates through the opening of the limiting block 441 and penetrates out of the central hole 333 of the cover plate 335.
As shown in fig. 1, 3, 5 and 6, the lifting driving mechanism includes a lifting device provided on the C-shaped base 310, a push rod 410 inserted into the through hole 324 of the support cylinder 320, and a connecting block 510 for connecting the push rod 410 and the push block 500.
As shown in fig. 5 and 7, the top rod 410 is sequentially sleeved with a guide sleeve 430 and a spring 420 from top to bottom, the guide sleeve 430 abuts against a stop portion 325 at the top of the through hole 324, and the spring 420 abuts against a protruding end 411 at the bottom of the top rod 410. The protruding end 411 of the bottom of the top bar 410 extends into the base 310 through the through hole 314 of the base 310. The tip of the ejector pin 410 protrudes through the stop 325 into the housing 334 of the vacuum cleaner head 330.
As shown in fig. 6, the connecting block 510 is disposed in the casing 334, the bottom of the connecting block 510 has a receiving cavity 511, the top of the rod 410 extends into the receiving cavity 511, the outer wall of the connecting block 510 has a sliding groove 513, and a positioning rod is disposed in the sliding groove 513
514, the positioning rod 514 is inserted into the positioning insertion hole on the top wall of the supporting cylinder 320, so as to prevent the connecting block 510 from rotating. The outer wall of the connecting block 510 is also provided with a connecting hole 515 communicated with the accommodating cavity 511, and the top rod 410 and the connecting block 510 are fixedly connected through a bolt penetrating through the connecting hole 515 and abutting against the outer wall of the top rod 410.
For easy assembly and disassembly, the connection between the connection block 510 and the top block 500 is shown in fig. 6: the bottom surface of the top block 500 is provided with a placing cavity, a ring-shaped magnet 560 is arranged in the placing cavity, and the connecting block 510 is attached to the ring-shaped magnet 560. So that the connection block 510 and the top block 500 can be conveniently assembled and separated by magnetic force.
As shown in fig. 1 and 5, the lifting device includes a third servo motor 340, a cam 341, a semicircular positioning plate 342, and a sensor 350. The third servo motor 340 is fixed on the outer side of the vertical plate 312, a motor shaft thereof passes through the opening of the vertical plate 312 and extends into the base 310, and the cam 341 and the positioning plate 342 are sequentially sleeved on the motor shaft. The cam 341 abuts against the protruding end 411 of the top rod 410. Therefore, the cam 341, the top rod 410 and the connecting block 510 can be sequentially driven by the rotation of the third servo motor 340 to drive the top block 500 to lift.
The sensor 350 is mounted on the vertical plate 312, a sensing groove 351 is formed in the middle of the sensor 350, and the positioning plate 342 can penetrate through the sensing groove 351 when rotating and is sensed by the sensor 350. The sensor 350 senses the positioning plate 342, so that the lifting device can initialize the initial position of the jacking head 400 and can accurately control the jacking height of the jacking head 400, for example, as shown in fig. 10 and 11, the sensor 350 senses the diameter edge 342a of the positioning plate 342 as a starting zero point, and the jacking height of the jacking head 400 is controlled by sensing the rotation of the positioning plate 342 by a preset angle a.
As shown in fig. 3, 5 and 6, the protruding end 411 of the push rod 410 is provided with an air pipe connector 412, the push rod 410 is internally provided with a second air passage 413 connected with the air pipe connector 412, and the second air passage 413 is communicated with a second air hole 414 positioned at the top of the push rod 410.
As shown in fig. 6, the connecting block 510 has a vertical through hole therein, and the vertical through hole communicates with the second air hole 414 and the central hole of the ring-shaped magnet 560, respectively.
As shown in fig. 6, the top block 500 has a third air passage 550 therein communicating the square cavity 541 with the central hole of the ring magnet 560.
A seal ring is provided between the stem 410 and the inner wall of the through hole 324 of the support cylinder 320, thereby achieving airtightness between the support cylinder 320 and the stem 410.
A sealing ring 512 is arranged between the outer wall of the push rod 410 and the inner wall of the placing cavity of the connecting block 510, thereby realizing the air tightness between the second air passage 413 and the vertical through hole.
The air tightness between the vertical through hole and the third air passage 550 is realized by the adsorption force of the ring-shaped magnet 560.
As shown in fig. 1 and 3, the first slider 104 is further provided with a bracket 360, and the bracket 360 is provided with a plurality of electromagnetic valves 370 respectively connecting the air nozzle 321 and the air pipe connector 412. One of the solenoid valve 370, the air pipe joint 412, the second air passage 413, the vertical through hole, the ring-shaped magnet 560 and the third air passage 550 together form an air inlet mechanism capable of inflating and deflating the cavity 541 in the top block 500.
With such a structure, the air path of the air intake mechanism and the air path of the vacuum suction head 330 are relatively independent, and the operation of the vacuum suction head 330 is not affected by the air charging and discharging operation of the cavity 541.
The bracket 360 is also connected with a tank chain 380, and the following movement of an electric circuit and a gas pipeline is realized through the tank chain 380.
In operation, the vacuum suction head 330 is moved to a position under the adhesive film on which the chip is placed, and the chip on the adhesive film is aligned at a uniform angle with respect to the cavity 541 of the lift-up head 400 by the movement of the adhesive film. Then, the vacuum suction nozzle above the adhesive film descends, and the vacuum suction nozzle is attached to the surface of the chip to start air suction, so that the chip is adsorbed. A solenoid valve 370 connected to the air nozzle 321 is opened to evacuate the vacuum nozzle 330, so that the vacuum nozzle 330 sucks the adhesive film. Then, the vacuum suction nozzle above the chip and the jacking head 400 synchronously move upwards, the jacking head 400 stops rising after extending to about 2mm higher than the top wall, then the electromagnetic valve 370 connected with the air pipe joint 412 is opened while the vacuum suction nozzle continues rising, air is filled into the square cavity 541, so that an upward protruding bulge is formed in the area of the adhesive film corresponding to the cavity 541, at this time, the peripheral edge of the chip is separated from the adhesive film, the edge of the chip starts to separate along with the rising of the bulge, the separated part is more and more, until only a small part of adhesion exists between the chip and the film, the adhesion is very small, and at this time, the vacuum suction nozzle is driven to suck the chip away. And finally, exhausting the gas in the cavity 541, driving the jacking head 400 to descend, stopping vacuumizing the vacuum suction head, and after the whole device is restored to the initial state, moving the adhesive film to align the next chip with the cavity 541 of the jacking head 400 so as to peel the chip from the film in the next round.
The invention adopts the mode of the air thimble to replace the traditional steel thimble, does not have the problem of stress concentration, can strip the chip with the thickness of less than 100 microns without damaging the chip, and has obvious progress compared with the prior art.
However, those skilled in the art should realize that the above embodiments are illustrative only and not limiting to the present invention, and that changes and modifications to the above described embodiments are intended to fall within the scope of the appended claims, as long as they fall within the true spirit and scope of the present invention.