CN111266496B - Reinforcement cage binding device - Google Patents

Reinforcement cage binding device Download PDF

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Publication number
CN111266496B
CN111266496B CN202010106744.7A CN202010106744A CN111266496B CN 111266496 B CN111266496 B CN 111266496B CN 202010106744 A CN202010106744 A CN 202010106744A CN 111266496 B CN111266496 B CN 111266496B
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Prior art keywords
binding
reinforcement cage
unit
ligature
driving
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CN111266496A (en
Inventor
徐政
甘华明
明路
赵世亮
李梦珍
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Guangdong Bozhilin Robot Co Ltd
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Guangdong Bozhilin Robot Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/121Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/08Making wire network, i.e. wire nets with additional connecting elements or material at crossings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The application provides a reinforcement cage binding device relates to reinforcing bar processing equipment technical field. The reinforcement cage binding device comprises a rack, at least one binding unit and a driving device. Every ligature unit is used for the ligature steel reinforcement cage, is equipped with the annular rail in the frame, and the annular rail is injectd the installation space that supplies the steel reinforcement cage to insert. Each of the banding units is movably arranged on the annular track. The driving device is used for driving the binding unit to move along the annular track. The driving device drives the binding unit to move along the circular rail, so that the binding unit can bind different binding positions of the reinforcement cage, and the reinforcement cage binding device has more application scenes and wider application range.

Description

Reinforcement cage binding device
Technical Field
The application relates to the technical field of steel bar processing equipment, in particular to a reinforcement cage binding device.
Background
At present, the steel reinforcement cage in cast-in-place or fabricated buildings is generally formed by manual binding, the binding mode consumes manpower and material resources, and the efficiency is greatly influenced by human factors. And on the building construction site, the complex reinforcement binding environment makes worker safety become a big problem.
Disclosure of Invention
The embodiment of the application provides a reinforcement cage binding device to there is reinforcement cage ligature inefficiency problem to improve.
The embodiment of the application provides a reinforcement cage binding device, including frame, at least one ligature unit and drive arrangement. Every ligature unit is used for the ligature steel reinforcement cage, is equipped with the annular rail in the frame, and the annular rail is injectd the installation space that supplies the steel reinforcement cage to insert. Each of the banding units is movably arranged on the annular track. The driving device is used for driving the binding unit to move along the annular track.
Among the above-mentioned technical scheme, drive arrangement drive ligature unit removes along the circular orbit for the ligature unit can carry out the ligature to the ligature position that the steel reinforcement cage is different, thereby makes this steel reinforcement cage ligature device use the scene more, application scope wider.
In addition, the reinforcement cage binding device of the embodiment of the application also has the following additional technical characteristics:
in some embodiments of the present application, the reinforcement cage banding device comprises a plurality of banding units, and the drive means comprises a plurality of drive units, each drive unit for driving one of the banding units to move along the endless track.
Among the above-mentioned technical scheme, every actuating mechanism is used for driving a ligature unit and removes along the circular orbit, make arbitrary ligature unit all can follow the circular orbit and independently remove, make the distance between two adjacent ligature units adjustable through the actuating unit, make this steel reinforcement cage ligature device can adapt to the steel reinforcement cage of more structural shape and not unidimensional, application scope is wider, every ligature unit can remove along the circular orbit under the drive of the actuating unit that corresponds, every ligature unit can work alone, improve the beat of ligature work, make the ligature more efficient.
In some embodiments of the application, the drive unit comprises a motor and a gear connected to an output of the motor, the endless track is provided with teeth, the gear is engaged with the teeth, and the motor is connected to the banding unit.
In the technical scheme, the gear at the output end of the motor is meshed with the tooth part of the annular track, so that the binding unit can be driven to move along the annular track when the motor rotates, and the mode of driving the binding unit to move is simple; and when ligature unit stop motion carries out the ligature, gear through the motor output and the tooth portion meshing in the annular rail outside can also play limiting displacement, prevent that the ligature unit from sliding along the annular rail for the ligature unit can be more stable carry out the ligature to the steel reinforcement cage. In addition, the motor is connected on the ligature unit for the motor is when the drive ligature unit moves along the circular orbit, and self also can follow the ligature unit and move together.
In some embodiments of the present application, the ligating unit further comprises a roller, and the ligating unit forms a rolling fit with the endless track through the roller.
Among the above-mentioned technical scheme, the gyro wheel forms the roll cooperation with the circular orbit, can start the effect that the direction was supported to the removal of ligature unit on the circular orbit.
In some embodiments of the present application, the banding unit comprises a first linear module, a second linear module, and an execution device; the second straight line module is connected with the output end of the first straight line module, and the execution device is connected with the output end of the second straight line module.
Among the above-mentioned technical scheme, actuating device's rectilinear movement is realized through first sharp module and the straight line module two-stage of second for actuating device's rectilinear movement distance is bigger, and big feed volume makes this steel reinforcement cage ligature device can adapt to the ligature of not equidimension steel reinforcement cage. And, two-stage rectilinear movement's setting can reduce only to cause the length that this one-level sharp module stretches out too big and the tail-swaying range of the afterbody of one-level sharp module when the ligature unit moves along the circular orbit with one-level sharp module, improves the stability that the ligature unit removed.
In some embodiments of the present application, the driving directions of the first linear module and the second linear module are both in a radial direction of the circular track.
Among the above-mentioned technical scheme, the drive direction of first sharp module and second sharp module all follows annular orbit's radial for the final controlling element ligature location is more accurate.
In some embodiments of the present application, the first linear module is a cylinder linear module; the second linear module is an electric cylinder linear module.
Among the above-mentioned technical scheme, the setting of two-stage rectilinear movement can reduce because of only leading to the fact the length that this one-level straight line module stretches out is too big and the tail-swaying range that the afterbody of one-level straight line module produced when the ligature unit removed along the circular orbit with one-level rectilinear movement, improves the stability that the ligature unit removed. And if the straight line module of second grade if all adopt the straight line module of electric jar then the price is more expensive, and the cost is great, adopts the cylinder module with one of them sharp module can save the cost under the prerequisite of guaranteeing this steel reinforcement cage ligature device quality.
In some embodiments of the present application, the banding unit includes a rotary drive mechanism for driving the banding gun in rotation about a first axis and a second axis, and the banding gun.
Among the above-mentioned technical scheme, rotary driving mechanism can drive the ligature rifle and rotate around first axis and second axis for the ligature rifle has two rotational degrees of freedom, makes the ligature rifle more nimble, the ligature of parts such as the negative and positive angle, stirrup drag hook, crotch that adapt to the steel reinforcement cage that can be better.
In some embodiments of the present application, the rotary drive mechanism includes a first rotary drive mechanism for driving the base to rotate about the first axis, a second rotary drive mechanism through which the banding gun is coupled to the base, and a base for driving the banding gun to rotate about the second axis.
Among the above-mentioned technical scheme, first rotary driving mechanism is used for driving the base and rotates around first axis, and second rotary driving mechanism is used for driving the ligature rifle and rotates around the second axis for the realization of two rotatory degrees of freedom of ligature rifle is controlled by independent first rotary driving mechanism and second rotary driving mechanism respectively, and the ligature rifle rotates more promptly and flexibly.
In some embodiments of the present application, the first axis is perpendicular to the second axis.
Among the above-mentioned technical scheme, first axis and second axis mutually perpendicular for the ligature rifle can adapt to the steel reinforcement cage of different forms and ligature the position to the different ligatures of steel reinforcement cage.
In some embodiments of the present application, the reinforcement cage tie device includes four tie units.
Among the above-mentioned technical scheme, this steel reinforcement cage ligature device includes four ligature units to four ligature units can work alone, improve ligature work beat, make the ligature more high-efficient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic view of a reinforcement cage binding apparatus provided in an embodiment of the present application from a first perspective;
fig. 2 is a schematic view of a reinforcement cage binding apparatus provided in an embodiment of the present application from a second perspective;
fig. 3 is a schematic view of a reinforcement cage binding device provided in the embodiment of the present application from a third perspective.
Icon: 100-reinforcement cage binding device; 10-a frame; 11-an endless track; 111-tooth; 12-an installation space; 20-a binding unit; 21-a first linear module; 22-a second linear module; 23-an execution device; 231-a first rotary drive mechanism; 232-a second rotary drive mechanism; 233-base; 234-a ligature gun; 24-a roller; 25-moving the plate; 30-a drive unit; 31-a motor; 32-gears.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present application, it should be noted that the indication of orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which is usually placed when the product of the application is used, or the orientation or positional relationship which is usually understood by those skilled in the art, or the orientation or positional relationship which is usually placed when the product of the application is used, and is only for the convenience of describing the application and simplifying the description, but does not indicate or imply that the indicated device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Examples
As shown in fig. 1 to 3, an embodiment of the present application provides a reinforcement cage binding device 100, where the reinforcement cage binding device 100 includes a frame 10, at least one binding unit 20, and a driving device. Each binding unit 20 is used for binding a reinforcement cage, an annular rail 11 is arranged on the rack 10, and the annular rail 11 defines an installation space 12 for the reinforcement cage to be inserted into. The driving device drives the binding unit to move along the circular rail, so that the binding unit can bind different binding positions of the reinforcement cage, and the reinforcement cage binding device has more application scenes and wider application range.
In the present embodiment, the reinforcement cage banding device 100 includes a plurality of banding units, and the driving means includes a plurality of driving units 30, each driving unit 30 being for driving one of the banding units 20 to move along the endless track 11. Each of the ligating units 20 is movably provided to the endless track 11. Each of the drive units 30 is for driving one of the ligating units 20 to move along the endless track 11, so that any one of the ligating units 20 can independently move along the endless track 11. Make the distance between two adjacent ligature units 20 adjustable through drive unit 30 for this steel reinforcement cage ligature device 100 can adapt to the steel reinforcement cage of more structural shape and not unidimensional, and application scope is wider, and every ligature unit 20 can move along circular orbit 11 under the drive of the drive unit 30 that corresponds, and every ligature unit 20 can work alone, improves the beat of ligature work, makes the ligature more efficient.
In other embodiments, all the ligating units 20 may also be driven by one and the same drive unit 30, i.e. the drive means comprise only one drive unit 30, to enable movement of the ligating units 20 along the endless track 11.
It should be noted that the circular track 11 in the present application does not necessarily have a circular ring structure, but also includes an oval, rectangular ring or other irregularly shaped closed track. In the present embodiment, the ring rail 11 has a circular ring shape.
In the present embodiment, the reinforcement cage binding device 100 includes four binding units 20. Also set up four drive unit 30 correspondingly to make every ligature unit 20 by a drive unit 30 drive, four ligature units 20 can work alone, improve ligature work beat, make the ligature more high-efficient. In other embodiments, the number of the banding units 20 may be two, three, five or more than five, and the user may set the banding units reasonably according to actual production needs. Every ligature unit 20 can move (360 rotations promptly) along whole circular orbit 11 under the drive of the drive unit 30 that corresponds, also can every ligature unit 20 only remove under the drive of the drive unit 30 that corresponds and can move the corresponding circular orbit 11 interval of certain angle, in this embodiment, four ligature units 20 manage 90 circular orbit 11 intervals respectively, and four ligature units 20 work alone, realize the efficient ligature, have improved the production beat.
In other embodiments, the reinforcement cage binding device 100 may include only one binding unit 20.
In the present embodiment, each banding unit 20 comprises a first rectilinear module 21, a second rectilinear module 22 and an actuating device 23; the first linear module 21 can move along the circular track 11, the second linear module 22 is connected to the output end of the first linear module 21, and the actuator 23 is connected to the output end of the second linear module 22. The linear movement of the executing device 23 is realized through two stages of the first linear module 21 and the second linear module 22, so that the linear movement distance of the executing device 23 is larger, and the large feeding amount enables the reinforcement cage binding device 100 to be suitable for binding reinforcement cages of different sizes. And, two-stage rectilinear movement's setting can reduce only to cause the length that this one-level straight line module stretches out too big and the tail-swaying range of the afterbody of one-level straight line module when ligature unit 20 moves along circular orbit 11, improves the stability that ligature unit 20 removed.
In the present embodiment, the first linear module 21 is a cylinder linear module; the second linear module 22 is an electric cylinder linear module. If adopt one-level sharp module, when the distance far away was removed to needs drive execution device 23, great afterbody rocks then can appear in the length that this one-level sharp module stretches out too greatly, is unfavorable for ligature rifle 234 to carry out the ligature to the steel reinforcement cage, consequently, sets up the two-stage sharp module and can reduce the afterbody amplitude of rocking, improves the stability that ligature unit 20 removed. But first sharp module 21 and second sharp module 22 if all adopt electric jar sharp module then the price is more expensive, and the cost is great, consequently, adopt the cylinder module with the great first sharp module 21 of load in this embodiment, can save the cost under the prerequisite of guaranteeing this steel reinforcement cage ligature device 100 quality.
The cylinder linear module can be understood as a rodless cylinder, a single-acting cylinder, a double-acting cylinder and the like, and the electric cylinder linear module can be a linear motor such as a screw rod motor and the like. In other embodiments, the first linear module 21 and the second linear module 22 may be both a cylinder linear module or an electric cylinder linear module or other linear driving mechanism.
The driving directions of the first linear module 21 and the second linear module 22 may be the same or may be deviated from each other by a certain angle. In this embodiment, the driving directions of the first linear module 21 and the second linear module 22 are the same, and the driving directions of the first linear module 21 and the second linear module 22 are both along the radial direction of the circular track 11, so that the binding and positioning of the actuating device 23 are more accurate. After the reinforcement cage is inserted into the installation space 12 along the axial direction of the circular rail 11, the first linear module 21 and the second linear module 22 can drive the binding gun 234 to approach or be away from the reinforcement cage.
Of course, the driving directions of the first linear module 21 and the second linear module 22 are not necessarily absolute radial directions along the radial direction of the circular track 11, and may be moving paths deviating from the radial direction by a certain angle.
Further, the banding unit includes a rotary drive mechanism for driving the banding gun 234 to rotate about the first axis and the second axis, and the banding gun 234. The rotary driving mechanism can drive the binding gun 234 to rotate around the first axis and the second axis, so that the binding gun 234 has two rotary degrees of freedom, the binding gun 234 is more flexible, and the binding gun can better adapt to binding of parts such as a male and female corner of a reinforcement cage, a stirrup hook and a hook.
Wherein, the rotary driving mechanism comprises a first rotary driving mechanism 231, a second rotary driving mechanism 232 and a base 233, the first rotary driving mechanism 231 is used for driving the base 233 to rotate around a first axis, the banding gun 234 is connected with the base 233 through the second rotary driving mechanism 232, and the second rotary driving mechanism 232 is used for driving the banding gun 234 to rotate around a second axis. The first rotary drive mechanism 231 is used for driving the base 233 to rotate around a first axis, and the second rotary drive mechanism 232 is used for driving the banding gun 234 to rotate around a second axis, so that the two rotary degrees of freedom of the banding gun 234 are respectively controlled by the first rotary drive mechanism 231 and the second rotary drive mechanism 232 which are independent, and the rotation of the banding gun 234 is more urgent and flexible.
In this embodiment, the first rotary driving mechanism 231 is mounted on the output end of the second linear module 22, the base 233 is mounted on the output end of the first rotary driving mechanism 231, the second rotary driving mechanism 232 is mounted on the base 233, and the banding gun 234 is mounted on the output end of the second rotary driving mechanism 232. The first rotary drive mechanism 231 and the second rotary drive mechanism 232 include, but are not limited to, rotary motors. Further, the first axis is parallel to the axis of the endless track 11, and the first axis is perpendicular to the second axis. The first axis and the second axis are perpendicular to each other, so that the binding gun 234 can adapt to reinforcement cages of different forms and bind binding positions of the reinforcement cages differently. In other embodiments, the first axis and the axis of the circular track 11 may be arranged to intersect at other angles, and the first axis and the second axis may also be arranged to intersect at other angles.
Of course, in some embodiments, the rotary drive mechanism may only drive the banding gun 234 to rotate about the first axis, wherein the first axis is parallel to the axis of the circular track 11 or the first axis is disposed at an angle (e.g., perpendicular) to the axis of the circular track 11, or the first axis extends in the same direction as the driving direction of the first linear module 21.
Further, the driving unit 30 includes a motor 31 and a gear 32 connected to an output end of the motor 31, the endless track 11 is provided with a tooth portion 111, the gear 32 is engaged with the tooth portion 111, and the motor 31 is connected to the ligating unit 20. The gear 32 at the output end of the motor 31 is meshed with the tooth part 111 of the annular track 11, so that when the motor 31 rotates, the binding unit 20 can be driven to move along the annular track 11, and the mode of driving the binding unit 20 to move is simple; and when ligature unit 20 stop motion ligature, gear 32 through the motor 31 output and the tooth portion 111 meshing in the annular rail 11 outside can also play limiting displacement, prevent that ligature unit 20 from sliding along annular rail 11 for ligature unit 20 can be more stable carry out the ligature to the steel reinforcement cage. Further, the motor 31 is attached to the ligating unit 20 such that the motor 31 itself moves along with the ligating unit 20 while driving the ligating unit 20 to move along the endless track 11.
In the present embodiment, the tooth portion 111 on the annular rail 11 is arranged on the outer side of the annular rail 11, the tooth portion 111 continuously distributed on the outer side of the annular rail 11 may be arranged, or a plurality of tooth portions 111 are distributed at intervals on the outer side of the annular rail 11, each binding unit 20 corresponds to one tooth portion 111, and the length of the tooth portion 111 is the range in which the corresponding binding unit 20 can move on the annular rail 11.
In other embodiments, the tooth portion 111 on the annular rail 11 may also be disposed on the inner side of the annular rail 11, the tooth portion 111 may be continuously distributed on the inner side of the annular rail 11, or a plurality of tooth portions 111 may be distributed at intervals on the inner side of the annular rail 11, each of the banding units 20 corresponds to one tooth portion 111, and the length of the tooth portion 111 is the movable range of the corresponding banding unit 20 on the annular rail 11.
In other embodiments, the motor 31 may not be mounted to the banding unit 20, and may be movably mounted to the frame 10 or other portions.
Further, the banding unit 20 further includes a roller 24, and the banding unit 20 forms a rolling fit with the endless track 11 through the roller 24. The roller 24 forms a rolling fit with the endless track 11 and is able to initiate a guiding support effect on the movement of the lashing unit 20 on the endless track 11.
In this embodiment, each binding unit 20 further includes a moving plate 25, the motor 31 is mounted on the moving plate 25, the moving plate 25 is provided with a plurality of rollers 24, in this embodiment, the number of the rollers 24 is four, and the first linear module 21 is mounted on the moving plate 25; the four rollers 24 are respectively positioned on two sides of the annular rail 11, the peripheral wall of each rotating wheel abuts against two sides of the annular rail 11 and can rotate relative to the annular rail 11, the guide supporting effect can be started for the movement of the binding unit 20 on the annular rail 11, and the binding unit 20 can be supported in the lateral direction of the annular rail 11 when the binding unit 20 stops moving. Of course, rollers 24 may be provided on one side of the endless track 11.
In other embodiments, the motor 31 and the roller 24 may be directly mounted on the first linear module 21.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (6)

1. A reinforcement cage binding device, comprising:
the steel bar cage installation device comprises a rack, wherein an annular rail is arranged on the rack and defines an installation space for inserting a steel bar cage;
each binding unit is movably arranged on the annular track and is used for binding a reinforcement cage;
the driving device is used for driving the binding unit to move along the annular track;
the reinforcement cage binding device comprises a plurality of binding units, the driving device comprises a plurality of driving units, and each driving unit is used for driving one binding unit to move along the annular track;
the binding unit comprises a first straight line module, a second straight line module and an executing device;
the second linear module is connected to the output end of the first linear module, and the execution device is connected to the output end of the second linear module;
the binding unit comprises a rotary driving mechanism and a binding gun, and the rotary driving mechanism is used for driving the binding gun to rotate around a first axis and a second axis;
the rotary driving mechanism comprises a first rotary driving mechanism, a second rotary driving mechanism and a base, the first rotary driving mechanism is installed at the output end of the second linear module, the base is installed on the first rotary driving mechanism, the first rotary driving mechanism is used for driving the base to wind the first axis to rotate, the binding gun is connected with the base through the second rotary driving mechanism, and the second rotary driving mechanism is used for driving the binding gun to wind the second axis to rotate.
2. The reinforcement cage binding apparatus according to claim 1, wherein the driving unit includes a motor and a gear connected to an output end of the motor, the endless track is provided with a toothed portion, the gear is engaged with the toothed portion, and the motor is connected to the binding unit.
3. The reinforcement cage binding device of claim 1, wherein the binding unit further comprises a roller, and the binding unit forms a rolling fit with the annular track via the roller.
4. The reinforcement cage binding apparatus of claim 1, wherein the driving directions of the first linear module and the second linear module are both in a radial direction of the endless track.
5. The reinforcement cage binding device of claim 1, wherein the first linear module is a cylinder linear module; the second straight line module is an electric cylinder straight line module.
6. The reinforcement cage binding apparatus of claim 1, wherein the first axis is perpendicular to the second axis.
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CN114086768B (en) * 2021-11-10 2022-11-22 北京好运达智创科技有限公司 Steel bar binding device with annular track
CN114713746B (en) * 2022-05-07 2024-05-14 中国核工业电机运行技术开发有限公司 Reinforcing steel bar positioning and binding assembly
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CN116495258B (en) * 2023-06-20 2023-09-08 湘潭固泰钢构有限公司 Intelligent manufacturing equipment for building beam and column

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