CN111266187B - Power grid erection insulator preparation raw material metal component removing device - Google Patents
Power grid erection insulator preparation raw material metal component removing device Download PDFInfo
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- CN111266187B CN111266187B CN202010178752.2A CN202010178752A CN111266187B CN 111266187 B CN111266187 B CN 111266187B CN 202010178752 A CN202010178752 A CN 202010178752A CN 111266187 B CN111266187 B CN 111266187B
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- 239000002994 raw material Substances 0.000 title claims abstract description 54
- 239000012212 insulator Substances 0.000 title claims abstract description 29
- 239000002184 metal Substances 0.000 title claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 28
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 238000007885 magnetic separation Methods 0.000 claims abstract description 67
- 238000012545 processing Methods 0.000 claims abstract description 19
- 238000007790 scraping Methods 0.000 claims description 76
- 238000009434 installation Methods 0.000 claims description 24
- 238000004140 cleaning Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 3
- 239000002923 metal particle Substances 0.000 abstract description 27
- 238000000034 method Methods 0.000 abstract description 11
- 238000010409 ironing Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000012216 screening Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/16—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
- B03C1/22—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with non-movable magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- Cleaning In General (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
The invention relates to a device for removing metal components in a preparation raw material of an insulator for power grid erection, which comprises a bottom plate, an adjusting vibration unit and a magnetic separation processing unit, wherein the adjusting vibration unit is arranged on the bottom plate, and the magnetic separation processing unit is arranged on the adjusting vibration unit. The invention can solve the problems that the prior insulator raw material de-ironing process needs manual removal of metal in the raw material, the labor intensity is low during manual removal operation by adopting magnetic equipment such as a magnet rod and the like, the manual removal efficiency is low, the operation is complex because the metal particles in the raw material need to be controlled and adsorbed and the metal particles adsorbed on the magnet rod need to be processed, the metal in the raw material cannot be completely removed by manual operation, the residual metal components are too much, the use quality of the insulator is influenced, and the potential safety hazard exists.
Description
Technical Field
The invention belongs to the technical field of power equipment manufacturing, and particularly relates to a device for removing metal components in a preparation raw material of an insulator for power grid erection.
Background
The insulator is a special insulating control, can play an important role in an overhead transmission line, is a main part in the power grid, plays a vital role in the power grid, so the quality of the insulator must meet the requirements of the power grid, has strict requirements on the content of metal components in the insulator except the shape and the structure of the insulator, and has strict requirements on the content of the metal components in the insulator, so each process of the insulator in the production process must be strictly controlled, and the process of removing iron from the raw materials for preparing the insulator is particularly critical.
However, the metal inside the raw material needs to be manually removed in the traditional insulator raw material de-ironing process, labor intensity is reduced in manual removal operation by adopting magnetic equipment such as a magnet rod, manual removal efficiency is low, metal particles in the raw material need to be controlled and adsorbed, the metal particles adsorbed on the magnet rod need to be processed, operation is complex, the metal in the raw material cannot be completely removed manually, residual metal components are too much, the use quality of the insulator is affected, and potential safety hazards exist.
Disclosure of Invention
Technical problem to be solved
The invention provides a device for removing metal components in a raw material for preparing an insulator for erecting a power grid, and aims to solve the problems that the metal in the raw material needs to be manually removed in the traditional insulator raw material de-ironing process, the labor intensity in the removing operation is manually reduced by adopting magnetic equipment such as a magnet rod and the like, the manual removing efficiency is low, the operation of controlling and adsorbing the metal particles in the raw material is complex, the metal in the raw material cannot be completely removed by manpower, the residual metal components are too much, the use quality of the insulator is influenced, and the potential safety hazard exists.
(II) technical scheme
In order to solve the technical problems, the invention adopts the following technical scheme:
a device for removing metal components in a preparation raw material of an insulator for power grid erection comprises a bottom plate, an adjusting vibration unit and a magnetic separation processing unit, wherein the adjusting vibration unit is installed on the bottom plate, and the magnetic separation processing unit is installed on the adjusting vibration unit;
the magnetic separation processing unit comprises a magnetic separation frame arranged on the vibration adjusting unit, a feed inlet is formed in the front side of the upper end of the magnetic separation frame, a discharge outlet is formed in the rear side of the magnetic separation frame, the upper end face of the magnetic separation frame is designed to be of a step-shaped structure, a guide frame in a step-shaped structure is arranged on the inner wall of the magnetic separation frame, a guide cavity in a step-shaped structure is formed between the guide frame and the upper end face of the magnetic separation frame, an installation groove is formed in the horizontal end face of the guide frame, and a magnetic separation device is arranged in the installation groove; the lower extreme rear side of magnetic separation frame is opened and is equipped with the collection mouth, collection mouth department is provided with detachable and collects the box, the preparation raw materials is carried to the guide intracavity by the feed inlet ration, make the magnetic separation frame vibrations when adjusting the slope of vibrations unit control magnetic separation frame, the raw materials of control guide intracavity is carried by the past backward slope from top to bottom, the metal particles that the magnetic separation device contains in to the raw materials adsorb, hierarchical multistage magnetic separation screening process, can guarantee the thoroughness of raw materials deironing, need not manual operation, the efficiency of having improved work has practiced thrift the cost.
Magnetic separation device includes conveying mechanism, vibration mechanism and scraping mechanism, conveying mechanism install the conveying mechanism inside the mounting groove, vibration mechanism installs in the mounting groove, and vibration mechanism is located conveying mechanism's inside, scraping mechanism installs the downside at the mounting groove, scraping mechanism's upper end supports and leans on conveying mechanism, conveying mechanism controls absorbent metal particle and carries, most metal particle can drop naturally after carrying to suitable position, but still there is attached granule to fail to drop, and vibration mechanism carries out the vibration separation to attached metal particle on conveying mechanism, the granule of adhesion still adheres to on conveying mechanism, scraping mechanism further strikes off the processing to the metal particle who glues on conveying mechanism.
The scraping mechanism comprises guide sliding chutes, rotary scraping branched chains and sliding scraping branched chains, wherein the guide sliding chutes are symmetrically arranged on the left side and the right side of the inner wall of the installation groove, the electromagnetic plates are connected with the guide groove in a sliding fit manner, the rotary scraping branched chains are arranged between the inner walls of the installation groove at equal intervals, a plurality of sliding scraping branched chains are arranged between the inner walls of the installation groove, the sliding scraping branched chains are positioned between two adjacent rotary scraping branched chains, and the rotary scraping branched chains are connected with the sliding scraping branched chains through chains;
the rotary scraping branched chain comprises a scraping roller which is arranged between the inner walls of the mounting grooves through a bearing, the middle part of the scraping roller is of a hollow structure, a driving chain wheel is sleeved on the outer wall of the rear side of the scraping roller, sliding grooves are uniformly formed in the scraping roller along the circumferential direction of the scraping roller, a second air cylinder is arranged on the inner wall of the scraping roller, a sliding support is arranged on the second air cylinder, the sliding support is arranged in the sliding grooves in a sliding mode, a circular ring cleaning frame is arranged on the sliding support and is connected with the scraping roller in a sliding mode, scraping brushes are uniformly arranged on the outer wall of the circular ring cleaning frame, a rotary motor is connected to the scraping roller at the right end of the mounting groove and is fixed on the inner wall of the mounting groove;
the sliding scraping branch chain comprises mounting supports symmetrically mounted on the inner walls of the front end and the rear end of the mounting groove, a sliding rod is slidably arranged between the mounting supports, the rear end of the sliding rod is mounted on the inner wall of the mounting groove through a spring rod, sliding scraper blades are evenly arranged on the sliding rod, a linkage frame is mounted at the front end of the sliding rod and is abutted against a linkage column, the linkage column is mounted on the inner wall of the mounting groove through a bearing, a sliding chain wheel is arranged on the outer wall of the linkage column, and the linkage column and the end face in contact with the linkage frame are of an irregular structure.
Preferably, the conveying mechanism comprises conveying shafts, conveying belts, electromagnetic plates, a power-on unit and a control motor, the conveying shafts are arranged on the left side and the right side of the mounting groove through bearings, the conveying belts are connected between the conveying shafts, the electromagnetic plates are uniformly distributed on the conveying belts, the electromagnetic plates are connected through springs, the conveying shaft positioned at the left end of the mounting groove is connected with the control motor, the control motor is arranged on the inner wall of the mounting groove through a motor base, and the power-on unit is arranged on the inner wall of the front end of the mounting groove;
preferably, the circular telegram unit is including installing the protection frame on the mounting groove inner wall, and the inside of protection frame is provided with the battery, is connected with electrically conductive frame through the wire on the battery, and electrically conductive frame slides and sets up on the protection frame, is connected with the spring between electrically conductive frame and the protection frame, and electrically conductive frame is T type structure.
Preferably, the front end of electromagnetism board is provided with the circular telegram piece, and the leak protection groove has been seted up to the rear end of electromagnetism board, is provided with the leak protection board on the inner wall of mounting groove rear end, and the intervertebral disc sliding fit motion between leak protection board and the leak protection groove, the middle part at both ends is provided with the inner groovy that is used for installing the spring about the electromagnetism board, and the circular arc groove has been seted up to the left end of electromagnetism board, and the right-hand member is provided with the circular arc fixture block, and the left end downside of electromagnetism board is inside sunken circular arc breach, and the right-hand member downside of electromagnetism board is circular arc protruding structure.
Preferably, the vibration mechanism includes the vibration extension board, biax motor, rotation axis, rotatory cam, fixed plate, vibration telescopic link, supports and leans on the post, vibration support and guide roll, the vibration extension board install between the inner wall of mounting groove, the lower extreme mid-mounting biax motor of vibration extension board, the last symmetric connection of biax motor has the rotation axis, the rotation axis passes through the bearing and installs on the fixed plate, the fixed plate is installed on the vibration extension board, install rotatory cam on the rotation axis, the outer wall of rotatory cam is pasted closely and is supported and lean on the post, support and fix on the vibration support by the post, the vibration support passes through the vibration telescopic link and installs on the vibration extension board, install the guide roll through the bearing between the inner wall of vibration support, the guide roll supports and leans on the conveyer belt.
Preferably, the adjusting and vibrating unit comprises an adjusting support plate arranged on the bottom plate through a pin shaft, the lower end of the adjusting support plate is connected with the upper end of the first cylinder through a pin shaft, the lower end of the first cylinder is arranged on the bottom plate through a pin shaft, a vibrating spring rod is arranged at the upper end of the adjusting support plate, the upper end of the vibrating spring rod is arranged on the magnetic separation processing unit, and a vibrating motor is arranged at the lower end of the magnetic separation processing unit.
The invention has at least the following beneficial effects:
(1) according to the magnetic separation and removal device for metal components in the raw materials for preparing the insulator, provided by the invention, the raw materials entering the guide cavity are rapidly vibrated, the raw materials can be fully contacted with the electromagnetic block, multiple times of filtering operation can be carried out by adopting a stepped structure design, the problems that the metal in the raw materials needs to be manually removed in the traditional insulator raw material iron removing procedure, the labor intensity is low in the manual removal operation by adopting magnetic equipment such as a magnet rod and the like, the manual removal efficiency is low, the metal particles in the raw materials need to be controlled and adsorbed, the operation for treating the metal particles adsorbed on the magnet rod is complex, the metal in the raw materials cannot be completely removed by manpower, the residual metal components are too much, the use quality of the insulator is influenced, and potential safety hazards exist.
(2) When the insulator raw material deironing device is used for deironing insulator raw materials, the preparation raw materials are quantitatively conveyed into the guide cavity from the feed inlet, the vibration unit is adjusted to control the magnetic separation frame to vibrate while the magnetic separation frame inclines, the raw materials in the guide cavity are controlled to be conveyed from front to back in an inclined mode from top to bottom, the magnetic separation device adsorbs metal particles contained in the raw materials, and the hierarchical multi-stage magnetic separation screening treatment can guarantee the thoroughness of deironing of the raw materials, does not need manual operation, improves the working efficiency and saves the cost.
(3) The conveying mechanism controls the adsorbed metal particles to be conveyed in the working process of the magnetic separation device, most of the metal particles naturally fall off after being conveyed to a proper position, but attached particles cannot fall off, the vibration mechanism performs vibration separation on the metal particles attached to the conveying mechanism, the attached particles are still attached to the conveying mechanism, and the scraping mechanism further performs scraping treatment on the metal particles attached to the conveying mechanism.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a magnetic separation apparatus according to the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic view of the structure between the guiding frame and the scraping mechanism of the present invention;
fig. 5 is a structural view between the guide frame and the scraping mechanism according to the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 2 taken along line X of the present invention;
FIG. 7 is a schematic diagram of an electromagnetic plate according to the present invention;
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, this embodiment provides a device for removing metal components from a raw material for preparing a power grid erection insulator, which includes a bottom plate 1, an adjusting vibration unit 2 and a magnetic separation processing unit 3, wherein the adjusting vibration unit 2 is installed on the bottom plate 1, and the magnetic separation processing unit 3 is installed on the adjusting vibration unit 2.
The magnetic separation processing unit 3 comprises a magnetic separation frame 31 arranged on the adjusting vibration unit 2, a feed inlet is formed in the front side of the upper end of the magnetic separation frame 31, a discharge outlet is formed in the rear side of the magnetic separation frame 31, the upper end face of the magnetic separation frame 31 is designed to be of a step-shaped structure, a guide frame 32 in a step-shaped structure is arranged on the inner wall of the magnetic separation frame 31, a guide cavity 33 in a step-shaped structure is formed between the guide frame 32 and the upper end face of the magnetic separation frame 31, a mounting groove 34 is formed in the horizontal end face of the guide frame 32, and a magnetic separation device is mounted in the mounting groove 34; the lower extreme rear side of magnetic separation frame 31 is opened and is equipped with the collection mouth, and collection mouth department is provided with detachable and collects the box.
Preparation raw materials are carried to guide chamber 33 in by the feed inlet ration, adjust and make magnetic separation frame 31 vibrations when vibrations unit 2 control magnetic separation frame 31 slope, the raw materials of control in the guide chamber 33 is carried by the slope backward in the past from top to bottom, and the magnetic separation device adsorbs the metal particle that contains in the raw materials, and hierarchical multistage magnetic separation screening is handled, can guarantee the thoroughness of raw materials deironing, need not manual operation, has improved the efficiency of work and has practiced thrift the cost.
The magnetic separation device comprises a conveying mechanism 3a, a vibration mechanism 3b and a scraping mechanism 3c, wherein the conveying mechanism 3a is arranged on the conveying mechanism 3a in the installation groove 34, the vibration mechanism 3b is arranged in the installation groove 34, the vibrating mechanism 3b is positioned in the conveying mechanism 3a, the scraping mechanism 3c is arranged at the lower side of the mounting groove 34, the upper end of the scraping mechanism 3c is abutted against the conveying mechanism 3a, the conveying mechanism 3a controls the adsorbed metal particles to be conveyed, most of the metal particles naturally fall off after being conveyed to a proper position, but the adhered particles cannot fall off, the vibrating mechanism 3b vibrates and separates the metal particles attached to the conveying mechanism 3a, the attached metal particles are still attached to the conveying mechanism 3a, and the scraping mechanism 3c further scrapes the metal particles attached to the conveying mechanism 3 a.
The rotary scraping branched chain 3c2 comprises scraping rollers 3c21 mounted between the inner walls of the mounting groove 34 through bearings, the middle of the scraping roller 3c21 is of a hollow structure, a driving chain wheel 3c22 is sleeved on the outer wall of the rear side of the scraping roller 3c21, sliding grooves are uniformly formed in the scraping roller 3c21 along the circumferential direction of the scraping roller, a second air cylinder 3c23 is mounted on the inner wall of the scraping roller 3c21, a sliding support 3c24 is mounted on the second air cylinder 3c23, a sliding support 3c24 is slidably arranged in the sliding grooves, a ring cleaning support 3c25 is mounted on the sliding support 3c24, the ring cleaning support 3c25 is slidably connected with the scraping roller 3c21, scraping brushes are uniformly arranged on the outer wall of the ring cleaning support 3c25, a rotary motor 3c26 is connected to the scraping roller 3c21 at the right end of the mounting groove 34, and a rotary motor 3c26 is fixed on the inner wall of the scraping groove 34; the rotating motor 3c26 is started to drive the scraping roller 3c21 to rotate, the scraping brush on the scraping roller 3c21 directly acts on the electromagnetic plate 3a3, magnet particles attached to the electromagnetic plate 3a3 are removed in a first-stage mode in the rotating process, meanwhile, the second air cylinder 3c23 works to control the sliding support 3c24 to swing left and right greatly, and then the electromagnetic plate 3a3 is further cleaned in the process of moving left and right through the scraping brush.
The sliding scraping branched chain 3c3 comprises mounting brackets 3c31 symmetrically mounted on the inner walls of the front end and the rear end of the mounting groove 34, sliding rods 3c32 are arranged between the mounting brackets 3c31 in a sliding mode, the rear end of each sliding rod 3c32 is mounted on the inner wall of the mounting groove 34 through a spring rod, sliding scrapers 3c33 are uniformly arranged on the sliding rods 3c32, a linkage frame 3c34 is mounted at the front end of each sliding rod 3c32, a linkage frame 3c34 abuts against the linkage frame 3c35, a linkage column 3c35 is mounted on the inner wall of the mounting groove 34 through a bearing, a sliding chain wheel is arranged on the outer wall of the linkage column 3c35, the end face, in contact with the linkage frame 3c34, of the linkage column 3c35 is of an irregular structure, and the linkage column 3c35 can control the sliding rods 3c32 to perform reciprocating movement operation in rotation operation.
After the rotating motor 3c26 is pneumatically operated, the driving chain wheel 3c22 controls the linkage column 3c35 to rotate through the chain 3c4, and the linkage column 3c35 cooperates with the spring rod to control the sliding rod 3c32 to perform reciprocating operation with small amplitude and high frequency in the rotation process, so that the sliding scraper 3c33 is driven to thoroughly remove the residual metal particles on the electromagnetic plate 3a 3.
The conveying mechanism 3a comprises a conveying shaft 3a1, a conveying belt 3a2, electromagnetic plates 3a3, an electrifying unit 3a4 and a control motor 3a5, the conveying shaft 3a1 is installed on the left side and the right side of the installation groove 34 through bearings, the conveying belt 3a2 is connected between the conveying shafts 3a1, the electromagnetic plates 3a3 are evenly distributed on the conveying belt 3a2, the electromagnetic plates 3a3 are connected through springs, the conveying shaft 3a1 located at the left end of the installation groove 34 is connected with the control motor 3a5, the control motor 3a5 is installed on the inner wall of the installation groove 34 through a motor base, and the electrifying unit 3a4 is installed on the inner wall of the front end of the installation groove 34;
the electrifying unit 3a4 can ensure that the electromagnetic plate 3a3 at the upper horizontal position of the conveyor belt 3a2 can be electrified, the passing electromagnetic plate 3a3 has strong adsorption force and can adsorb metal components mixed in the raw materials on the electromagnetic plate 3a3, after the raw materials are discharged by magnetic separation, the control motor 3a5 is started, the conveyor belt 3a2 controls the electromagnetic plate 3a3 to move, after the electromagnetic plate 3a3 is separated from the electrifying unit 3a4, the magnetism of the electromagnetic plate 3a3 is automatically cut off, and the adsorbed metal particles fall to the bottom of the magnetic separation frame 31 during conveying.
Preferably, the energizing unit 3a4 includes a protection frame 3a41 installed on the inner wall of the installation slot 34, a battery 3a42 is installed inside the protection frame 3a41, the battery 3a42 is connected with a conductive frame 3a43 through a wire, the conductive frame 3a43 is slidably installed on the protection frame 3a41, a spring is connected between the conductive frame 3a43 and the protection frame 3a41, the conductive frame 3a43 is in a T-shaped structure, and the spring controls the conductive frame 3a43 to spring back, so that the conductive frame 3a43 can contact with an energizing block on the electromagnetic plate 3a 3.
The front end of electromagnetism board 3a3 is provided with the circular telegram piece, the leak protection groove has been seted up to the rear end of electromagnetism board 3a3, be provided with the leak protection board on the inner wall of mounting groove rear end, the intervertebral disc sliding fit motion between leak protection board and the leak protection groove, the middle part at both ends is provided with the inner groovy that is used for installing the spring about electromagnetism board 3a3, the circular arc groove has been seted up to the left end of electromagnetism board 3a3, the right-hand member is provided with the circular arc fixture block, the left end downside of electromagnetism board 3a3 is inside sunken circular arc breach, the right-hand member downside of electromagnetism board 3a3 is circular arc protruding structure, be connected with the spring between the adjacent electromagnetism board 3a 3.
The spring can make and lean on each other between the electromagnetic plate 3a3 and paste tightly, and the circular arc breach and the circular arc groove of electromagnetic plate 3a3 design can make and laminate completely between two electromagnetic plates 3a3 and form a smooth dull and stereotyped structure in surface with circular arc fixture block and circular arc protruding cooperation in the operation, can prevent that the raw materials from falling into between two electromagnetic plates 3a3, the cooperation can make mounting groove and moving electromagnetic plate 3a3 form platelike structure between leak protection board and the leak protection groove in addition, can prevent that the raw materials from spilling.
The vibrating mechanism 3b comprises a vibrating support plate 3b1, a double-shaft motor 3b2, a rotating shaft 3b3, a rotating cam 3b4, a fixed plate 3b5, a vibrating telescopic rod 3b6, an abutting column 3b7, a vibrating support 3b8 and a guide roller 3b9, wherein the vibrating support plate 3b1 is arranged between the inner walls of the mounting groove 34, the double-shaft motor 3b2 is arranged in the middle of the lower end of the vibrating support plate 3b1, the rotating shaft 3b3 is symmetrically connected to the double-shaft motor 3b2, the rotating shaft 3b3 is arranged on the fixed plate 3b5 through a bearing, the fixed plate 3b5 is arranged on the vibrating support plate 3b1, the rotating cam 3b4 is arranged on the rotating shaft 3b3, the abutting column 3b7 is tightly attached to the outer wall of the rotating cam 3b4, the abutting column 3b7 is fixed on the vibrating support plate 3b8, the vibrating support plate 3b8 is arranged on the vibrating support plate 3b1 through a vibrating telescopic rod 3b6, a guide roller 9 b is arranged between the inner walls of the vibrating support plate 3b8 through a bearing, the guide roller 3b9 abuts on the conveyor belt 3a 2.
The double-shaft motor 3b2 is started, the double-shaft motor 3b2 controls the rotating cam 3b4 to rotate, the rotating cam 3b4 is matched with the abutting column 3b7 to drive the vibration bracket 3b8 to perform reciprocating operation up and down, and the guide roller 3b9 vibrates the electromagnetic plate 3a3 on the conveying belt 3a2 in the operation, so that particles on the electromagnetic plate 3a3 can fall off quickly.
The adjusting and vibrating unit 2 comprises an adjusting support plate 21 arranged on the bottom plate 1 through a pin shaft, the lower end of the adjusting support plate 21 is connected with the upper end of a first cylinder 22 through a pin shaft, the lower end of the first cylinder 22 is arranged on the bottom plate 1 through a pin shaft, a vibrating spring rod 23 is arranged at the upper end of the adjusting support plate 21, the upper end of the vibrating spring rod 23 is arranged on the magnetic separation processing unit 3, and a vibrating motor 24 is arranged at the lower end of the magnetic separation processing unit 3.
After the raw materials are conveyed to the inside of the guide cavity 33, the vibration motor 24 works to control the whole magnetic separation frame 31 to vibrate, after the metal cost in the raw materials is adsorbed, the first air cylinder 22 works to control the magnetic separation frame 31 to incline to a certain angle, so that the guide cavity 33 is conveyed backwards to the next working unit for secondary adsorption, the first air cylinder 22 resets, and the steps are repeated until the magnetic separation work is completed.
During the operation, the preparation raw materials are carried to guide chamber 33 in by the feed inlet ration, make magnetic separation frame 31 vibrations when adjusting 2 control magnetic separation frames 31 slopes of vibrations unit, and the raw materials in the control guide chamber 33 is carried from the past backward slope by last down, and the metal particles that the magnetic separation device contains in to the raw materials adsorbs, and hierarchical multistage magnetic separation screening is handled, and after the operation was accomplished, the collection box was dismantled and the metal particles of collection carries out recovery processing.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. A device for removing metal components in a preparation raw material of an insulator for power grid erection comprises a bottom plate (1), an adjusting vibration unit (2) and a magnetic separation processing unit (3), wherein the adjusting vibration unit (2) is installed on the bottom plate (1), and the magnetic separation processing unit (3) is installed on the adjusting vibration unit (2);
the magnetic separation processing unit (3) comprises a magnetic separation frame (31) installed on the adjusting vibration unit (2), a feed inlet is formed in the front side of the upper end of the magnetic separation frame (31), a discharge outlet is formed in the rear side of the magnetic separation frame (31), the upper end face of the magnetic separation frame (31) is designed to be of a step-shaped structure, a guide frame (32) in a step-shaped structure is arranged on the inner wall of the magnetic separation frame (31), a guide cavity (33) in the step-shaped structure is formed between the guide frame (32) and the upper end face of the magnetic separation frame (31), a mounting groove (34) is formed in the horizontal end face of the guide frame (32), and a magnetic separation device is installed in the mounting groove (34);
the magnetic separation device comprises a conveying mechanism (3a), a vibration mechanism (3b) and a scraping mechanism (3c), wherein the conveying mechanism (3a) is installed inside an installation groove (34), the vibration mechanism (3b) is installed inside the installation groove (34), the vibration mechanism (3b) is located inside the conveying mechanism (3a), the scraping mechanism (3c) is installed on the lower side of the installation groove (34), and the upper end of the scraping mechanism (3c) abuts against the conveying mechanism (3 a);
the scraping mechanism (3c) comprises guide sliding grooves (3c1), rotary scraping branched chains (3c2) and sliding scraping branched chains (3c3), the guide sliding grooves (3c1) are symmetrically arranged on the left side and the right side of the inner wall of the installation groove (34), electromagnetic plates (3a3) are connected with the guide sliding grooves in a sliding fit mode, the rotary scraping branched chains (3c2) are arranged between the inner walls of the installation groove (34) at equal intervals, a plurality of sliding scraping branched chains (3c3) are arranged between the inner walls of the installation groove (34), the sliding scraping branched chains (3c3) are located between every two adjacent rotary scraping branched chains (3c2), and the rotary scraping branched chains (3c2) are connected with the sliding scraping branched chains (3c3) through chains (3c 4);
the rotary scraping branched chain (3c2) comprises scraping rollers (3c21) arranged between the inner walls of the mounting grooves (34) through bearings, the middle part of the scraping roller (3c21) is of a hollow structure, a driving chain wheel (3c22) is sleeved on the outer wall of the rear side of the scraping roller (3c21), sliding grooves are uniformly formed in the scraping roller (3c21) along the circumferential direction of the scraping roller, a second air cylinder (3c23) is arranged on the inner wall of the scraping roller (3c21), a sliding support (3c24) is arranged on the second air cylinder (3c23), a sliding support (3c24) is arranged in the sliding grooves in a sliding mode, a circular ring cleaning frame (3c25) is arranged on the sliding support (3c24), the circular ring cleaning frame (3c25) is in sliding connection with the scraping roller (3c21), scraping brushes are uniformly arranged on the outer wall of the circular ring cleaning frame (3c25), and a rotary motor (26) is connected to the scraping roller (3c21) positioned at the right end of the mounting groove (34), the rotating motor (3c26) is fixed on the inner wall of the mounting groove (34);
the sliding scraping branched chain (3c3) comprises mounting brackets (3c31) symmetrically mounted on the inner walls of the front end and the rear end of the mounting groove (34), sliding rods (3c32) are arranged between the mounting brackets (3c31) in a sliding mode, the rear ends of the sliding rods (3c32) are mounted on the inner walls of the mounting groove (34) through spring rods, sliding scrapers (3c33) are uniformly arranged on the sliding rods (3c32), a linkage frame (3c34) is mounted at the front end of each sliding rod (3c32), the linkage frame (3c34) abuts against the linkage column (3c35), the linkage column (3c35) is mounted on the inner wall of the mounting groove (34) through a bearing, a sliding chain wheel is arranged on the outer wall of the linkage column (3c35), and the end face, contacting with the linkage frame (3c34), of the linkage column (3c35) is of an irregular structure;
the conveying mechanism (3a) comprises a conveying shaft (3a1), a conveying belt (3a2), electromagnetic plates (3a3), a power-on unit (3a4) and a control motor (3a5), the conveying shaft (3a1) is installed on the left side and the right side of the installation groove (34) through bearings, the conveying belt (3a2) is connected between the conveying shafts (3a1), the electromagnetic plates (3a3) are uniformly distributed on the conveying belt (3a2), the electromagnetic plates (3a3) are connected through springs, the conveying shaft (3a1) located at the left end of the installation groove (34) is connected with the control motor (3a5), the control motor (3a5) is installed on the inner wall of the installation groove (34) through a motor seat, and the power-on the inner wall of the front end of the installation groove (34) through the power-on unit (3a 4);
the power-on unit (3a4) comprises a protection frame (3a41) installed on the inner wall of the installation groove (34), a battery (3a42) is arranged inside the protection frame (3a41), a conductive frame (3a43) is connected to the battery (3a42) through a lead, the conductive frame (3a43) is arranged on the protection frame (3a41) in a sliding mode, a spring is connected between the conductive frame (3a43) and the protection frame (3a41), and the conductive frame (3a43) is of a T-shaped structure.
2. The device for removing metal components in the preparation raw materials of the power grid erection insulator as claimed in claim 1, wherein: the front end of electromagnetism board (3a3) is provided with the circular telegram piece, the leak protection groove has been seted up to the rear end of electromagnetism board (3a3), be provided with the leak protection board on the inner wall of mounting groove rear end, the intervertebral disc sliding fit motion between leak protection board and the leak protection groove, the middle part at both ends is provided with the inner groovy that is used for installing the spring about electromagnetism board (3a3), the circular arc groove has been seted up to the left end of electromagnetism board (3a3), the right-hand member is provided with the circular arc fixture block, the left end downside of electromagnetism board (3a3) is inside sunken circular arc breach, the right-hand member downside of electromagnetism board (3a3) is circular arc protruding structure.
3. The device for removing metal components in the preparation raw materials of the power grid erection insulator as claimed in claim 1, wherein: the vibration mechanism (3b) comprises a vibration support plate (3b1), a double-shaft motor (3b2), a rotating shaft (3b3), a rotating cam (3b4), a fixing plate (3b5), a vibration telescopic rod (3b6), a leaning column (3b7), a vibration support (3b8) and a guide roller (3b9), wherein the vibration support plate (3b1) is installed between the inner walls of the installation groove (34), the double-shaft motor (3b2) is installed in the middle of the lower end of the vibration support plate (3b1), the rotating shaft (3b3) is symmetrically connected onto the double-shaft motor (3b2), the rotating shaft (3b3) is installed onto the fixing plate (3b5) through a bearing, the fixing plate (3b5) is installed onto the vibration support plate (3b1), the rotating cam (3b4) is installed onto the rotating shaft (3b3), the outer wall of the rotating cam (3b4) is tightly pasted onto the leaning column (3b7), and the leaning column (3b7) is fixed onto the vibration support (8), the vibration support (3b8) is arranged on the vibration support plate (3b1) through a vibration telescopic rod (3b6), a guide roller (3b9) is arranged between the inner walls of the vibration support (3b8) through a bearing, and the guide roller (3b9) abuts against the conveying belt (3a 2).
4. The device for removing metal components in the preparation raw materials of the power grid erection insulator as claimed in claim 1, wherein: adjust vibrations unit (2) including installing regulation extension board (21) on bottom plate (1) through the round pin axle, the lower extreme of adjusting extension board (21) links to each other through the upper end of round pin axle with first cylinder (22), and the lower extreme of first cylinder (22) is installed on bottom plate (1) through the round pin axle, adjust the upper end of extension board (21) and install vibrating spring pole (23), install on magnetic separation processing unit (3) the upper end of vibrating spring pole (23), and vibrating motor (24) are installed to the lower extreme of magnetic separation processing unit (3).
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| CN111266187A (en) | 2020-06-12 |
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Effective date of registration: 20211215 Address after: 462001 west section of Huanghe Road, Yicheng District, Luohe City, Henan Province Applicant after: LUOHE POWER SUPPLY COMPANY, STATE GRID HENAN ELECTRIC POWER Co. Address before: 230031 Mingmen South County, the intersection of Jinzhai Road and Ziyun Road, Hefei City, Anhui Province Applicant before: Zhang Xia |
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