CN111254547A - Binchotan fiber fabric, preparation method and application - Google Patents
Binchotan fiber fabric, preparation method and application Download PDFInfo
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- CN111254547A CN111254547A CN202010062301.2A CN202010062301A CN111254547A CN 111254547 A CN111254547 A CN 111254547A CN 202010062301 A CN202010062301 A CN 202010062301A CN 111254547 A CN111254547 A CN 111254547A
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- fiber fabric
- carbon fiber
- binchotan
- grey cloth
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D9/00—Open-work fabrics
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
- D01F2/10—Addition to the spinning solution or spinning bath of substances which exert their effect equally well in either
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D17/00—Woven fabrics having elastic or stretch properties due to manner of weaving
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a prepared long carbon fiber fabric, a preparation method and application thereof, wherein the prepared long carbon fiber fabric is prepared from blended yarns of prepared long carbon fibers and long stapled cotton fibers, and the preparation method comprises the following steps: preparing warp beams, namely, threading prepared long carbon fiber blended warps into a constant-width reed on a high-speed warping machine, and then, warping the uniformly arranged warp beams according to a leasing warping method for use by the machine; drafting and reeding the finished warp beam, and then putting the warp beam on a 280cm high-speed rapier machine; adjusting the weft density of the machine; designing a jacquard program, and debugging and weaving according to a through hole composite organization rule by using an electronic jacquard to lift a heald; dyeing the woven grey cloth after the woven grey cloth is discharged from the machine; and after the dyed grey cloth is qualified, sending the grey cloth into a finishing workshop for cutting, sewing, inspecting and packaging. The prepared long carbon fiber product is rich in long carbon active substances, can effectively block electromagnetic waves from mobile phones, computers and televisions, and avoids human body from being injured.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to a prepared long carbon fiber fabric, a preparation method and application.
Background
The traditional textile fabric only has basic warmth retention property, softness and comfort, and modern people pay more and more attention to the health-care function of the product to the service performance of clothes. In the textile industry, the application of novel materials is the best choice for developing functional health care fabrics, advanced intelligent equipment and perfect organizational design are combined, and multifunctional health care textile fabrics are developed to meet the high-grade consumption demands of people on textiles, and the multifunctional health care textile fabrics are the development trend of textile enterprises and also are the best way for improving the added value and the economic benefit of products.
The existing textile fabric adopts pure cotton yarns or regenerated cellulose yarns such as bamboo fibers, modal and the like, and has poor health care performance to human bodies, unreasonable structural design of the textile fabric, poor hand feeling of products, poor silky feeling and drapability, and improved air permeability and softness.
Disclosure of Invention
The invention aims to provide a textile fabric developed by taking binchotan fibers as a raw material, which solves the problems in the prior art and provides a textile fabric which has good health care performance, reasonable design structure, good product hand feeling, good silky feeling and drapability, good air permeability and good softness.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a prepared long carbon fiber fabric which is prepared from blended yarns of prepared long carbon fibers and long stapled cotton fibers.
Further, the binchotan fiber is binchotan 14.7tex high count yarn.
Furthermore, the binchotan fiber is functional fiber spun by adding nano binchotan particles into viscose fiber taking natural wood pulp as a raw material, and the binchotan is formed by taking natural oak as a raw material and carbonizing at 1300 ℃.
Further, the structure of the fabric is as follows: the binchotan carbon fiber fabric is composed of warps and wefts, is 14.7tex binchotan carbon fiber fabric, adopts a through hole structure in the interweaving rule of the warps and the wefts, is shaped like a sieve mesh, and is good in air permeability. The fabric is woven on an electronic jacquard machine, and due to the adoption of a special weave structure, as shown in figure 1, the woven fabric is fluffy and breathable, and the special drapability of the binchotan fiber is added, so that the fabric not only has luster and elasticity, but also has all the health care functions of the binchotan fiber.
The invention provides a preparation method of a prepared long carbon fiber fabric, which comprises the following steps:
(1) preparing warp beams, namely, threading prepared long carbon fiber blended warps into a constant-width reed on a high-speed warping machine, and then, warping the uniformly arranged warp beams according to a leasing warping method for use by the machine;
(2) drafting and reeding the finished warp beam, and then putting the warp beam on a 280cm high-speed rapier machine;
(3) adjusting the weft density of the machine;
(4) designing a jacquard program, and debugging and weaving according to a through hole composite organization rule by using an electronic jacquard to lift a heald;
(5) dyeing the woven grey cloth after the woven grey cloth is discharged from the machine;
(6) and after the dyed grey cloth is qualified, sending the grey cloth into a finishing workshop for cutting, sewing, inspecting and packaging to obtain the binchotan fiber fabric.
Further, the preparation method of the binchotan fiber fabric comprises the following steps:
(1) preparing warp beams, namely threading prepared long carbon fiber blended warps into a constant-width reed on a high-speed warping machine by adopting the density of 26/CM (machine to machine), and then, arranging the uniformly arranged warp beams according to a leasing warping method for use by the machine;
(2) the finished warp beam is subjected to drafting and reeding by adopting a warp density of 130 reed/10 CM, 1 warp thread is threaded in each harness wire, 2 warp threads are threaded in each reed dent, and a 280CM high-speed rapier loom is used for weaving;
(3) adjusting the weft density of the machine according to the weft density of 315/10 CM;
(4) designing a jacquard program, and debugging and weaving according to a through hole composite organization rule by using an electronic jacquard to lift a heald;
(5) dyeing the woven grey cloth after the woven grey cloth is discharged from the machine;
(6) and after the dyed grey cloth is qualified, sending the grey cloth into a finishing workshop for cutting, sewing, inspecting and packaging to obtain the binchotan fiber fabric.
Furthermore, the through hole composite organization rule is that the warps and the wefts are divided into two groups, the single group of warps or wefts have longer floating points, and the double number of warps or wefts have more short interweaving points as plain floating points, so that the warps or the wefts with few interweaving points are easy to shrink together due to the interweaving density difference, and a hole-shaped effect is formed.
The invention also provides application of the binchotan fiber fabric in preparation of textile products directly contacting with skin.
Further, the textile articles directly contacting the skin include, but are not limited to, bathrobes, bedding, undergarments, and the like.
The invention discloses the following technical effects:
the binchotan fiber is novel functional fiber spun by adding nano binchotan particles into viscose fiber which takes natural wood pulp as a raw material, and the binchotan is prepared by taking natural oak as a raw material and carbonizing at 1300 ℃, can release negative ions and far infrared rays, and has the effects of resisting bacteria and inhibiting bacteria. The binchotan has large specific surface area and strong adsorbability after being grinded in nanometer level, and has the functions of removing odor, humidifying, deodorizing, etc. The functional fabric made of the binchotan fiber is comfortable to wear, absorbs moisture and is breathable, and has the feeling of being warm in winter and cool in summer. The prepared carbon fiber fabric is pollution-free and is a real green and environment-friendly material.
The invention applies the novel mixed yarn of the binchotan fiber to the woven fabric in the textile field, solves the problem that the health care performance of the prior textile fabric is poor by adopting pure cotton yarn or regenerated cellulose yarns such as bamboo fiber, modal and the like, and the health care performance of the textile fabric in the prior art is far inferior to that of the binchotan fiber fabric.
The textile fabric developed by taking the binchotan fiber as the raw material has the following health care functions: 1. the prepared long carbon fiber has strong adsorption capacity, and has the functions of absorbing and deodorizing the chemical gases such as human body peculiar smell, oil smoke smell, toluene, ammonia and the like; 2. the anion function has the health care functions of activating cells, purifying blood, eliminating fatigue, improving allergic constitution and the like on human bodies; 3. the far infrared function, the far infrared release rate of the prepared long carbon fiber is as high as 90 percent, and the blood circulation can be promoted and the human environment can be improved; 4. the prepared carbon is fired at high temperature to form a good conductor, which has shielding property equal to or higher than that of a metal plate. The prepared long carbon fiber product is rich in long carbon active substances, can effectively block electromagnetic waves from mobile phones, computers and televisions, and avoids human body from being injured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
Fig. 1 is a composite structure diagram of a prepared carbon fiber fabric prepared in example 1 of the present invention, wherein black parts are warp structure points, white parts are weft structure points, longitudinal lattices represent warp yarns, and transverse lattices represent weft yarns;
FIG. 2 is a photo of a rhombus floret-shaped long-carbon fabric;
fig. 3 is a photograph of the carbon fabric with raised lines and through holes.
Detailed Description
Reference will now be made in detail to various exemplary embodiments of the invention, the detailed description should not be construed as limiting the invention but as a more detailed description of certain aspects, features and embodiments of the invention.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Further, for numerical ranges in this disclosure, it is understood that each intervening value, between the upper and lower limit of that range, is also specifically disclosed. Every smaller range between any stated value or intervening value in a stated range and any other stated or intervening value in a stated range is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although only preferred methods and materials are described herein, any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention. All documents mentioned in this specification are incorporated by reference herein for the purpose of disclosing and describing the methods and/or materials associated with the documents. In case of conflict with any incorporated document, the present specification will control.
It will be apparent to those skilled in the art that various modifications and variations can be made in the specific embodiments of the present disclosure without departing from the scope or spirit of the disclosure. Other embodiments will be apparent to those skilled in the art from consideration of the specification. The specification and examples are exemplary only.
As used herein, the terms "comprising," "including," "having," "containing," and the like are open-ended terms that mean including, but not limited to.
Example 1
The process parameters of the prepared long carbon fiber fabric of the present example are shown in table 1.
TABLE 1
The specific production flow is as follows:
(1) preparing warp beams, namely threading prepared long carbon fiber blended warps into a constant-width reed on a high-speed warping machine by adopting the density of 26/CM (machine to machine), and then, arranging the uniformly arranged warp beams according to a leasing warping method for use by the machine;
(2) the finished warp beam is subjected to drafting and reeding by adopting a warp density of 130 reed/10 CM, 1 warp thread is threaded in each harness wire, 2 warp threads are threaded in each reed dent, and a 280CM high-speed rapier loom is used for weaving;
(3) adjusting the weft density of the machine according to the weft density of 315/10 CM;
(4) designing a jacquard program, and debugging and weaving according to a through hole composite organization rule by using an electronic jacquard to lift a heald; the through hole composite organization rule is that warps and wefts are divided into two groups, the single group of warps or wefts have longer floating points, and the double warps or wefts are plain weaves, so that the warps or wefts with few interweaving points are easy to shrink together due to the interweaving density difference to form a hole effect;
(5) dyeing the woven grey cloth after the woven grey cloth is discharged from the machine;
(6) and after the dyed grey cloth is qualified, sending the grey cloth into a finishing workshop for cutting, sewing, inspecting and packaging to obtain the binchotan fiber fabric.
Example 2
The difference from example 1 is only that the binchotan fiber is replaced by bamboo fiber.
Example 3
The difference from example 1 is only that the carbon fibers were changed to modal.
Example 4
The difference is only that the preparation is carried out by adopting the common preparation process as in example 1. The common products all use pure cotton yarns, and the air permeability and the health care performance of the products are not as good as those of the products of the invention according to plain weave or twill weave.
The effect of the textile fabrics prepared in examples 1-4 was verified:
(1) radiation protection performance measurement, sound test method: after the sound equipment is interfered by a mobile phone signal, nourishing sound is easy to appear, which is a result brought by radiation, after the prepared binchotan fiber fabric wraps the mobile phone, a call is made at a position 5cm away from the sound equipment, and the sound equipment does not have nourishing radiation interference sound, so that the binchotan fiber fabric has a good radiation protection function; the product prepared by the implementation 2-4 is used for wrapping a mobile phone and then making a call, and a delicate sound is generated, which indicates that the radiation protection capability of the common fabric is poor.
(2) Air purification experiment: after the product prepared in the embodiment 1 of the invention is placed in a haze environment for 3 hours, a layer of dust is on the surface of the product, which shows that the product prepared in the invention has the function of adsorbing dust in the air; after the products prepared in the embodiments 2 to 4 of the invention are placed in a haze environment for 3 hours, the surfaces of the products have no dust, which shows that the binchotan fiber fabric has better dust collection effect compared with the common fabric, and can effectively purify air.
(3) And (3) testing far infrared functions: after the body was covered with the product prepared in example 1 in the sun in summer, the sun did not tan the skin even in hot seasons, indicating that the product can prevent the penetration of ultraviolet rays; in the same environment, sunlight can penetrate through the fabric, so that the skin becomes red and black after sweating, and comparison shows that the binchotan fiber fabric has a good ultraviolet resistance function.
(4) Softness and breathability test
At present, in the prior art, no exact test method exists on national standards related to softness and air permeability indexes of fabrics. The invention adopts the following experimental method: the softness and the air permeability of the product are related to the change degree of the height of the product under the compression of an external force, so that the novel prepared long carbon fiber fabric and the traditional common pure cotton fabric are folded into 5.5cm and 1kg of height under the external force, the height of the novel fabric is compressed to 2.5cm, the height of the common fabric is compressed to 3.7cm, and the air permeability and the softness of the novel prepared long carbon fiber fabric are about 30% higher than those of the common fabric.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.
Claims (9)
1. The long carbon fiber fabric is characterized by being prepared from blended yarns of long carbon fibers and long stapled cotton fibers.
2. The binned carbon fiber fabric of claim 1, wherein the binned carbon fibers are binned carbon 14.7tex high count yarns.
3. The binchotan fiber fabric as claimed in claim 2, wherein the binchotan fiber is a functional fiber spun by adding nano binchotan particles into viscose fibers made of natural wood pulp.
4. The binchotan fiber fabric as claimed in claim 3, wherein the fabric has the following structure: the binchotan carbon fiber fabric is composed of warps and wefts, is 14.7tex binchotan carbon fiber fabric, adopts a through hole structure in the interweaving rule of the warps and the wefts, is shaped like a sieve mesh, and is good in air permeability.
5. A method for preparing a long carbon fiber fabric according to any one of claims 1 to 4, which comprises the following steps:
(1) preparing warp beams, namely, threading prepared long carbon fiber blended warps into a constant-width reed on a high-speed warping machine, and then, warping the uniformly arranged warp beams according to a leasing warping method for use by the machine;
(2) drafting and reeding the finished warp beam, and then putting the warp beam on a 280cm high-speed rapier machine;
(3) adjusting the weft density of the machine;
(4) designing a jacquard program, and debugging and weaving according to a through hole composite organization rule by using an electronic jacquard to lift a heald; (5) dyeing the woven grey cloth after the woven grey cloth is discharged from the machine;
(6) and after the dyed grey cloth is qualified, sending the grey cloth into a finishing workshop for cutting, sewing, inspecting and packaging to obtain the binchotan fiber fabric.
6. The preparation method of the binchotan fiber fabric as claimed in claim 5, which is characterized by comprising the following steps of:
(1) preparing warp beams, namely threading prepared long carbon fiber blended warps into a constant-width reed on a high-speed warping machine by adopting the density of 26/CM (machine to machine), and then, arranging the uniformly arranged warp beams according to a leasing warping method for use by the machine;
(2) the finished warp beam is subjected to drafting and reeding by adopting a warp density of 130 reed/10 CM, 1 warp thread is threaded in each harness wire, 2 warp threads are threaded in each reed dent, and a 280CM high-speed rapier loom is used for weaving;
(3) adjusting the weft density of the machine according to the weft density of 315/10 CM;
(4) designing a jacquard program, and carrying out shedding by an electronic jacquard machine, and debugging and weaving according to an innovative through hole composite tissue rule;
(5) dyeing the woven grey cloth after the woven grey cloth is discharged from the machine;
(6) and after the dyed grey cloth is qualified, sending the grey cloth into a finishing workshop for cutting, sewing, inspecting and packaging to obtain the binchotan fiber fabric.
7. The preparation method of the binchous carbon fiber fabric as claimed in any one of claims 5 or 6, wherein the through hole compound weave rule is that warps and wefts are divided into two groups, the single group of warps or wefts have longer floating points, and the double group of warps or wefts have more plain floating points and short weaving points, so that the warps or wefts with less weaving points are easy to shrink together due to the difference of weaving density to form a hole effect.
8. Use of a pre-elongated carbon fiber fabric according to any one of claims 1 to 4 for the preparation of a textile article for direct contact with the skin.
9. Use according to claim 8, wherein said textile articles in direct contact with the skin include, but are not limited to, bathrobes, bedding, undergarments.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010062301.2A CN111254547A (en) | 2020-01-19 | 2020-01-19 | Binchotan fiber fabric, preparation method and application |
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| CN202010062301.2A CN111254547A (en) | 2020-01-19 | 2020-01-19 | Binchotan fiber fabric, preparation method and application |
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| CN111869942A (en) * | 2020-08-19 | 2020-11-03 | 青岛雪达集团有限公司 | Suit for women with antibacterial and health-care functions |
| CN113439893A (en) * | 2021-08-04 | 2021-09-28 | 青岛雪达集团有限公司 | Grape seed essential oil home clothes and manufacturing method thereof |
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Application publication date: 20200609 |