CN111243845A - Iron core assembling and centering mechanism for automatic production of high-capacity transformer and operation method - Google Patents
Iron core assembling and centering mechanism for automatic production of high-capacity transformer and operation method Download PDFInfo
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- CN111243845A CN111243845A CN201811437274.1A CN201811437274A CN111243845A CN 111243845 A CN111243845 A CN 111243845A CN 201811437274 A CN201811437274 A CN 201811437274A CN 111243845 A CN111243845 A CN 111243845A
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- sliding plate
- iron core
- connecting rod
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention provides an iron core assembly centering mechanism for automatic production of a large-capacity transformer and an operation method, and the iron core assembly centering mechanism comprises a rectangular frame, wherein first cross beams are symmetrically fixed at the top of the rectangular frame, second cross beams are symmetrically fixed between the two first cross beams, and a central plate is fixedly arranged between the middle parts of the two second cross beams; two ends of the top of each second cross beam are symmetrically provided with slide rails, and a first sliding plate and a second sliding plate are symmetrically arranged on the two slide rails in a sliding fit manner; the first sliding plate and the second sliding plate are connected through a synchronous connecting rod mechanism; and a power device for pushing the first sliding plate to slide is fixedly arranged between the two ends of the first sliding plate and the first cross beam. The centering mechanism can realize centering of the iron core, so that subsequent automatic press fitting combination is facilitated, automatic production of the large-capacity transformer is realized, and production efficiency is improved.
Description
Technical Field
The invention relates to the field of transformer production equipment, in particular to an iron core assembling and centering mechanism for automatic production of a large-capacity transformer, which is suitable for automatic production and manufacturing of the transformer.
Background
In the production process of a large-capacity transformer, the iron core needs to be stacked, two persons are needed to operate at two ends simultaneously in the stacking process, when the large and medium-sized transformers are stacked, the persons need to be increased properly, however, along with the improvement of the automation degree, the stacking assembly of the iron core also needs to adopt automatic assembly, in the assembly process, the upper part and the lower part of the iron core need to be centered, after the centering is completed, the two parts are pressed and mounted through a pressing mechanism, in order to realize the centering, the centering mechanism needs to be adopted, and further, the automation of the whole assembly process is realized.
Disclosure of Invention
In order to solve the technical problems, the invention provides an iron core assembling and centering mechanism for automatic production of a high-capacity transformer and an operation method thereof.
In order to achieve the technical features, the invention is realized as follows: the iron core assembling and centering mechanism for the automatic production of the large-capacity transformer comprises a rectangular frame, wherein first cross beams are symmetrically fixed at the top of the rectangular frame, second cross beams are symmetrically fixed between the two first cross beams, and a central plate is fixedly arranged between the middle parts of the two second cross beams; two ends of the top of each second cross beam are symmetrically provided with slide rails, and a first sliding plate and a second sliding plate are symmetrically arranged on the two slide rails in a sliding fit manner; the first sliding plate and the second sliding plate are connected through a synchronous connecting rod mechanism; and a power device for pushing the first sliding plate to slide is fixedly arranged between the two ends of the first sliding plate and the first cross beam.
The length of the second cross beam is greater than that of the first cross beam.
The bottom of first slide board and second slide board is installed the slider, the slider constitutes sliding fit with corresponding slide rail.
The synchronous connecting rod mechanism comprises a central shaft, the central shaft is hinged to the central position of the central plate, a synchronous rotating plate is hinged to the central shaft, one end of the synchronous rotating plate is hinged to a first connecting rod through a first pin shaft, and the other end of the first connecting rod is hinged to the central position of the first sliding plate through a second pin shaft; the other end of the synchronous rotating plate is hinged with a second connecting rod through a third pin shaft, and the other end of the second connecting rod is hinged with the central part of the second sliding plate through a fourth pin shaft.
The power device comprises a cylinder, a cylinder body of the cylinder is hinged to a hinged seat, the hinged seat is fixedly mounted at the top of the first cross beam, and a piston rod of the cylinder is hinged to the first sliding plate.
And a plurality of vertical rods are uniformly distributed and fixedly mounted at the tops of the first sliding plate and the second sliding plate.
The operation method of the iron core assembling and centering mechanism for the automatic production of the high-capacity transformer is characterized by comprising the following steps of:
step 1: conveying the iron core bottom part to be assembled by a conveyor, and conveying the iron core bottom part to a centering mechanism;
step 2: starting a power device, driving a first sliding plate through an air cylinder, and further synchronously driving a first connecting rod to rotate through a first sliding plate;
step 3: and the synchronous rotating plate is driven by the first connecting rod synchronously, so that the second connecting rod at the other end is driven by the synchronous rotating plate synchronously, and the second sliding plate is driven by the second connecting rod, so that the synchronous movement of the two sliding plates is ensured, and the bottom of the iron core is clamped tightly by the symmetrical vertical rods 16, thereby realizing the centering.
The invention has the following beneficial effects:
1. through adopting the centering mechanism of above-mentioned structure, can be used for the centering of iron core to use in large capacity transformer production process, and then make its realization centering that can be accurate with the iron core at top, and then can cooperate the automatic equipment that pressure equipment device realized the iron core, and then great improvement packaging efficiency and quality.
2. Through adopting the synchronous link mechanism of above-mentioned structure, in the course of the work, when first slide plate is at the slip in-process, rotate the first connecting rod of synchronous drive, the synchronous commentaries on classics board of drive of first connecting rod again, and then through the synchronous second connecting rod that drives the other end of commentaries on classics board, and there is the second connecting rod drive second slide plate, guaranteed the synchronous removal of two slide plates, and then the iron core that will assemble moves the central point that two slide plates and puts, fine centering purpose has finally been played.
3. Through the power device who adopts above-mentioned structure, in the course of the work, can drive first slide through the cylinder, and then slide through first slide with the help of its middle synchronous link mechanism drive second, guaranteed driven stability moreover through two cylinders.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is a first perspective three-dimensional view of the present invention.
FIG. 2 is a second perspective three-dimensional view of the present invention.
In the figure: the device comprises a rectangular frame 1, a hinged seat 2, a first cross beam 3, a cylinder 4, a piston rod 5, a first sliding plate 6, a first pin shaft 7, a first connecting rod 8, a second pin shaft 9, a synchronous rotating plate 10, a central shaft 11, a central plate 12, a third pin shaft 13, a second connecting rod 14, a fourth pin shaft 15, a vertical rod 16, a sliding block 17, a second sliding plate 18, a sliding rail 19 and a second cross beam 20.
Detailed Description
Embodiments of the present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1-2, the iron core assembly centering mechanism for the automatic production of the large-capacity transformer comprises a rectangular frame 1, wherein first beams 3 are symmetrically fixed at the top of the rectangular frame 1, second beams 20 are symmetrically fixed between the two first beams 3, and a central plate 12 is fixedly arranged between the middle parts of the two second beams 20; two ends of the top of each second cross beam 20 are symmetrically provided with slide rails 19, and a first sliding plate 6 and a second sliding plate 18 are symmetrically arranged on the two slide rails 19 through sliding fit; the first sliding plate 6 is connected with the second sliding plate 18 through a synchronous link mechanism; and a power device for pushing the first sliding plate 6 to slide is fixedly arranged between the two ends of the first sliding plate and the first cross beam 3. Through adopting the centering mechanism of above-mentioned structure, can be used for the centering of iron core to use in large capacity transformer production process, and then make its realization centering that can be accurate with the iron core at top, and then can cooperate the automatic equipment that pressure equipment device realized the iron core, and then great improvement packaging efficiency and quality.
In addition, in the using process, the first sliding plate 6 can be driven to move along the sliding rail 19 through the power device, meanwhile, the synchronous connecting rod mechanism is driven through the first sliding plate 6, the second sliding plate 18 is driven to be synchronous, the two sliding plates move towards the center position simultaneously, the purpose of synchronous centering is achieved, and finally, centering of the transformer between the two sliding plates of the predicate is guaranteed.
Further, the length of the second beam 20 is greater than the length of the first beam 3. The second cross member 20 with the above structure can effectively support the slide rail 9.
Further, the bottom of the first sliding plate 6 and the second sliding plate 18 is provided with a sliding block 17, and the sliding block 17 and the corresponding sliding rail 19 form a sliding fit. The two sliding plates can be ensured to slide along the sliding rail through the matching between the sliding block 17 and the sliding rail 19.
Further, the synchronous link mechanism comprises a central shaft 11, the central shaft 11 is hinged to the central position of a central plate 12, a synchronous rotating plate 10 is hinged to the central shaft 11, one end of the synchronous rotating plate 10 is hinged to a first connecting rod 8 through a first pin shaft 7, and the other end of the first connecting rod 8 is hinged to the central position of the first sliding plate 6 through a second pin shaft 9; the other end of the synchronous rotating plate 10 is hinged with a second connecting rod 14 through a third pin shaft 13, and the other end of the second connecting rod 14 is hinged with the central part of a second sliding plate 18 through a fourth pin shaft 15. Through adopting the synchronous link mechanism of above-mentioned structure, in the course of the work, when first slide 6 is at the slip in-process, with synchronous drive first connecting rod 8 rotate, by the synchronous commentaries on classics board 10 of the synchronous drive of first connecting rod 8 again, and then through the synchronous second connecting rod 14 that drives the other end that changes board 10, and by second connecting rod 14 drive second slide 18, the synchronous removal of two slide has been guaranteed, and then the iron core that will assemble moves the central point that two slides and puts, fine centering purpose has finally been played.
Further, power device includes cylinder 4, the cylinder body of cylinder 4 articulates on articulated seat 2, articulated seat 2 fixed mounting is at the top of first crossbeam 3, the piston rod 5 of cylinder 4 articulates on first slide 6. Through adopting the power device of above-mentioned structure, in the course of the work, can drive first slide 6 through cylinder 4, and then slide 18 through first slide 6 with the help of its middle synchronous link mechanism drive second, guaranteed driven stability moreover through two cylinders 4.
Further, a plurality of vertical rods 16 are uniformly and fixedly arranged at the tops of the first sliding plate 6 and the second sliding plate 18. The bottom of the iron core can be clamped through the plurality of vertical rods 16 with the structure, so that centering is facilitated.
Example 2:
the operation method of the iron core assembling and centering mechanism for the automatic production of the high-capacity transformer is characterized by comprising the following steps of:
step 1: conveying the iron core bottom part to be assembled by a conveyor, and conveying the iron core bottom part to a centering mechanism;
step 2: starting a power device, driving a first sliding plate 6 through a cylinder 4, and further synchronously driving a first connecting rod 8 to rotate through a first sliding plate 6;
step 3: and then the first connecting rod 8 synchronously drives the synchronous rotating plate 10, the second connecting rod 14 at the other end is synchronously driven by the synchronous rotating plate 10, the second connecting rod 14 drives the second sliding plate 18, the synchronous movement of the two sliding plates is ensured, and the bottom of the iron core is clamped through the symmetrical vertical rods 16, so that the centering is realized.
The using process of the invention is as follows:
firstly, the part of the iron core bottom to be assembled is conveyed by the conveyor, when the iron core bottom is conveyed to the centering mechanism, the power device is started, the first sliding plate 6 is driven by the air cylinder 4, the first connecting rod 8 is driven to rotate synchronously by the first sliding plate 6, the synchronous rotating plate 10 is driven synchronously by the first connecting rod 8, the second connecting rod 14 at the other end is driven synchronously by the synchronous rotating plate 10, the second sliding plate 18 is driven by the second connecting rod 14, the synchronous movement of the two sliding plates is ensured, the bottom of the iron core is clamped by the symmetrical vertical rods 16, the centering is facilitated, and the centering process is finally completed.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and the scope of the present invention is defined by the claims, and equivalents including technical features described in the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.
Claims (7)
1. Iron core equipment centering mechanism of large capacity transformer automated production, its characterized in that: the device comprises a rectangular frame (1), wherein first cross beams (3) are symmetrically fixed at the top of the rectangular frame (1), second cross beams (20) are symmetrically fixed between the two first cross beams (3), and a central plate (12) is fixedly arranged between the middle parts of the two second cross beams (20); two ends of the top of each second cross beam (20) are symmetrically provided with slide rails (19), and a first sliding plate (6) and a second sliding plate (18) are symmetrically arranged on the two slide rails (19) through sliding fit; the first sliding plate (6) is connected with the second sliding plate (18) through a synchronous link mechanism; and a power device for pushing the first sliding plate (6) to slide is fixedly arranged between the two ends of the first sliding plate and the first cross beam (3).
2. The iron core assembling and centering mechanism for automatic production of the high-capacity transformer according to claim 1, wherein: the length of the second beam (20) is greater than the length of the first beam (3).
3. The iron core assembling and centering mechanism for automatic production of the high-capacity transformer according to claim 1, wherein: the bottom of first sliding plate (6) and second sliding plate (18) is installed slider (17), slider (17) and corresponding slide rail (19) constitute sliding fit.
4. The iron core assembling and centering mechanism for automatic production of the high-capacity transformer according to claim 1, wherein: the synchronous connecting rod mechanism comprises a central shaft (11), the central shaft (11) is hinged to the central position of a central plate (12), a synchronous rotating plate (10) is hinged to the central shaft (11), one end of the synchronous rotating plate (10) is hinged to a first connecting rod (8) through a first pin shaft (7), and the other end of the first connecting rod (8) is hinged to the central position of a first sliding plate (6) through a second pin shaft (9); the other end of the synchronous rotating plate (10) is hinged with a second connecting rod (14) through a third pin shaft (13), and the other end of the second connecting rod (14) is hinged with the central part of a second sliding plate (18) through a fourth pin shaft (15).
5. The iron core assembling and centering mechanism for automatic production of the high-capacity transformer according to claim 1, wherein: the power device comprises a cylinder (4), a cylinder body of the cylinder (4) is hinged to a hinged seat (2), the hinged seat (2) is fixedly installed at the top of a first cross beam (3), and a piston rod (5) of the cylinder (4) is hinged to a first sliding plate (6).
6. The iron core assembling and centering mechanism for automatic production of the high-capacity transformer according to claim 1, wherein: and a plurality of vertical rods (16) are uniformly and fixedly arranged at the tops of the first sliding plate (6) and the second sliding plate (18).
7. The operation method of the iron core assembling and centering mechanism for the automatic production of the large capacity transformer according to any one of claims 1 to 6, characterized in that it comprises the following steps:
step 1: conveying the iron core bottom part to be assembled by a conveyor, and conveying the iron core bottom part to a centering mechanism;
step 2: starting a power device, driving a first sliding plate (6) through a cylinder (4), and further synchronously driving a first connecting rod (8) to rotate through a first sliding plate (6);
step 3: and then the first connecting rod (8) synchronously drives the synchronous rotating plate (10), the second connecting rod (14) at the other end is synchronously driven by the synchronous rotating plate (10), and the second connecting rod (14) drives the second sliding plate (18), so that the synchronous movement of the two sliding plates is ensured, and the bottom of the iron core is clamped through the symmetrical vertical rods (16), and the centering is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811437274.1A CN111243845A (en) | 2018-11-28 | 2018-11-28 | Iron core assembling and centering mechanism for automatic production of high-capacity transformer and operation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811437274.1A CN111243845A (en) | 2018-11-28 | 2018-11-28 | Iron core assembling and centering mechanism for automatic production of high-capacity transformer and operation method |
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| Publication Number | Publication Date |
|---|---|
| CN111243845A true CN111243845A (en) | 2020-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811437274.1A Pending CN111243845A (en) | 2018-11-28 | 2018-11-28 | Iron core assembling and centering mechanism for automatic production of high-capacity transformer and operation method |
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| CN (1) | CN111243845A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111907825A (en) * | 2020-08-29 | 2020-11-10 | 尹平 | Linkage type vacuum heat sealing machine |
-
2018
- 2018-11-28 CN CN201811437274.1A patent/CN111243845A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111907825A (en) * | 2020-08-29 | 2020-11-10 | 尹平 | Linkage type vacuum heat sealing machine |
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Application publication date: 20200605 |
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