CN111230510A

CN111230510A - High-efficient collar beam processingequipment

Info

Publication number: CN111230510A
Application number: CN202010180646.8A
Authority: CN
Inventors: 周林财
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-03-16
Filing date: 2020-03-16
Publication date: 2020-06-05
Also published as: WO2021184582A1

Abstract

The invention discloses a high-efficiency lock beam processing device, which comprises a rack, wherein a horizontal plate is fixedly connected to the rack; one side of the horizontal plate is rotatably provided with a first guide wheel and a second guide wheel which are provided with gaps between the first guide wheel and the second guide wheel; a rotary table is arranged on the other side of the horizontal plate, a circular central fixed block is fixed in the middle of the rotary table, and a circular bending block fixed on the rotary table is arranged on one side of the central fixed block; a guide pipe fixed with the horizontal plate is arranged between the gap and the rotary table, an extension line at one end of the guide pipe is aligned with the gap, and an extension line at the other end of the guide pipe is arranged at a position between the central fixed block and the circular bending block; the cutting device is characterized in that a cutting frame is fixed on the horizontal plate, a connecting frame is fixed at the top of the cutting frame through a telescopic rod, a cutting cutter disc and a slotting cutter disc are connected to the connecting frame in a rotating mode, and the slotting cutter disc is located below the cutting cutter disc. The invention not only can reduce the labor intensity of workers, but also has the advantages of higher processing efficiency, higher yield and stronger conveying stability.

Description

High-efficient collar beam processingequipment

Technical Field

The invention relates to padlock accessory processing equipment, in particular to a high-efficiency lock beam processing device.

Background

At present, the common lock beam processing in the market is that one end of an iron rod is manually conveyed between a fixed block and a rotating block, and the rotating block rotates around the fixed block so as to bend the iron rod into a lock beam shape; the labor intensity of workers in the lock beam processing operation is high; in addition, the overall processing efficiency can be reduced when the manpower is exhausted; and the opening of the locking groove on the subsequent lock beam needs extra working procedures, and the processing efficiency is lower. Therefore, the existing lock beam machining operation has the problems of higher labor intensity of workers and lower machining efficiency.

Disclosure of Invention

The invention aims to provide an efficient lock beam machining device. The invention not only can reduce the labor intensity of workers, but also has the advantage of higher processing efficiency.

The technical scheme of the invention is as follows: the efficient lock beam processing device comprises a rack, wherein a horizontal plate is fixedly connected to the rack; a first guide wheel and a second guide wheel are rotatably arranged on one side of the horizontal plate, a rotating motor is connected to the first guide wheel, the first guide wheel and the second guide wheel are oppositely arranged, and a gap is formed between the first guide wheel and the second guide wheel; a rotary table is arranged on the other side of the horizontal plate, a circular central fixed block is fixed in the middle of the rotary table, and a circular bending block fixed on the rotary table is arranged on one side of the central fixed block; a guide pipe fixed with the horizontal plate is arranged between the gap and the rotary table, an extension line at one end of the guide pipe is aligned with the gap, and an extension line at the other end of the guide pipe is arranged at a position between the central fixed block and the circular bending block; a cutting frame is fixed on the horizontal plate, and the top of the cutting frame is connected with a telescopic rod which is vertically arranged downwards; the bottom of telescopic link is fixed with the link, rotates on the link and is connected with cutter head and fluting blade disc, and the fluting blade disc is located the below of cutter head.

In the efficient lock beam processing device, through holes are formed in the positions, corresponding to the cutting-off cutter disc and the grooving cutter disc, of the horizontal plate.

In the efficient lock beam processing device, the electromagnetic heating coil is arranged between the guide pipe and the turntable, and the electromagnetic heating coil and the guide pipe are positioned on the same straight line.

In the efficient lock beam processing device, one side of the second guide wheel, which is far away from the first guide wheel, is connected with the telescopic cylinder.

Compared with the prior art, the invention improves the existing lock beam processing device, and reduces the offset distance of the conveying position of the vertical iron rod caused by the unevenness of the workbench by arranging the horizontal plate on the rack; a first guide wheel and a second guide wheel are rotatably arranged on one side of the horizontal plate (the first guide wheel and the second guide wheel are two rows of guide wheels, which is beneficial to linear conveying of iron bars), the iron bars are arranged at a gap between the first guide wheel and the second guide wheel, and the first guide wheel is driven to rotate by a rotating motor, so that the iron bars at the gap are conveyed, manual operation is avoided, and the labor intensity of workers is reduced; the other side of the horizontal plate is rotatably provided with a turntable, a central fixed block is fixed at the central position of the turntable, a circular bending block is arranged at one side of the central fixed block, the end part of the iron rod is arranged at the gap between the central fixed block and the circular bending block, and the turntable is rotated to bend the iron rod; the horizontal plate is also provided with a guide pipe, the guide pipe can well and accurately convey the iron rod between the central fixed block and the circular bending block, manual alignment is not needed, and the labor intensity of workers is further reduced; the lock beam can be continuously processed for a long time by controlling mechanical transmission and bending of the iron rod, and the processing efficiency is high; and set up the telescopic link on cutting off the frame to at the bottom fixed connection frame of telescopic link, rotate on the link and be connected with the blade disc and the fluting blade disc of cutting off that distribute from top to bottom, make bending's lock beam accomplish the fluting of locking groove when cutting off the operation, further improve machining efficiency. In addition, an electromagnetic heating coil is arranged between the guide pipe and the rotary table, the electromagnetic heating coil can guide the conveying of the iron rod and can heat the position where the iron rod is bent, the iron rod at the position of the circular bending block is prevented from being damaged due to large stress at the bending position of the iron rod, and the yield is improved; keep away from one side of a guide pulley on No. two guide pulleys and be connected with telescopic cylinder, telescopic cylinder's flexible size that can adjust the clearance to make things convenient for the iron bar to put into the clearance, and No. two guide pulleys and a guide pulley can press from both sides the iron bar tightly and carry, and transport stability is stronger. Therefore, the invention not only can reduce the labor intensity of workers, but also has the advantages of higher processing efficiency, higher yield and stronger conveying stability.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the structure at the position of the cutting stand.

The labels in the figures are: 1-a rack, 2-a horizontal plate, 3-a guide theory, 4-a guide theory, 6-a gap, 7-a turntable, 8-a central fixed block, 9-a circular bending block, 10-a conduit, 11-a cutting frame, 12-a telescopic rod, 13-a connecting frame, 14-a cutting cutter head, 15-a slotting cutter head, 16-a through hole, 17-an electromagnetic heating coil and 18-a telescopic cylinder.

Detailed Description

The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.

Examples are given. The efficient lock beam processing device is shown in figures 1 and 2 and comprises a rack 1, wherein a horizontal plate 2 is fixedly connected to the rack 1; a first guide wheel 3 and a second guide wheel 4 are rotatably arranged on one side of the horizontal plate 2, a rotating motor is connected to the first guide wheel 3, the first guide wheel 3 and the second guide wheel 4 are oppositely arranged, and a gap 6 is arranged between the first guide wheel 3 and the second guide wheel 4; a rotary table 7 is arranged on the other side of the horizontal plate 2, a circular central fixing block 8 is fixed in the middle of the rotary table 7, and a circular bending block 9 fixed on the rotary table 7 is arranged on one side of the central fixing block 8; a guide pipe 10 fixed with the horizontal plate 2 is arranged between the gap 6 and the rotary table 7, an extension line of one end of the guide pipe 10 is aligned with the gap 6, and an extension line of the other end of the guide pipe 10 is arranged between the central fixed block 8 and the round bending block 9; a cutting frame 11 is fixed on the horizontal plate 2, and the top of the cutting frame 11 is connected with a telescopic rod 12 which is vertically arranged downwards; the bottom end of the telescopic rod 12 is fixed with a connecting frame 13, the connecting frame 13 is rotatably connected with a cutting cutter head 14 and a slotting cutter head 15, and the slotting cutter head 15 is positioned below the cutting cutter head 14.

Through holes 16 are formed in the horizontal plate 2 at positions corresponding to the cutting cutterhead 14 and the slotting cutterhead 15; an electromagnetic heating coil 17 is arranged between the guide pipe 10 and the turntable 7, and the electromagnetic heating coil 17 and the guide pipe 10 are positioned on the same straight line; and one side of the second guide wheel 4, which is far away from the first guide wheel 3, is connected with a telescopic cylinder 18.

The working principle is as follows: the telescopic cylinder 18 is shortened to control the second guide wheel 4 to be far away from the first guide wheel 3, the gap 6 between the first guide wheel and the second guide wheel is enlarged, then an iron rod is placed on the surface of the horizontal plate 2 on the machine frame 1, the end part of the iron rod is placed in the gap 6, and then the telescopic cylinder 18 is extended to reduce the gap 6 so as to clamp the iron rod between the first guide wheel 3 and the second guide wheel 4.

Starting a rotating motor to rotate the first guide wheel 3, and conveying the iron rod at the gap 6; the iron rod can be conveyed linearly due to the horizontal position of the horizontal plate 2 and the limiting and guiding of the first guide wheel 3 and the second guide wheel 4 which are oppositely arranged in two rows; the end of the iron rod is then conveyed into a guide pipe 10, and the guide pipe 10 can further limit and guide the conveying of the iron rod, so that the end of the iron rod is accurately conveyed to a position on the rotary table 7, which corresponds to the position between the central fixed block 8 and the circular bending block 9; then starting an electromagnetic heating coil 17 to heat the position of the iron rod to be bent to soften the iron rod, then pushing the iron rod forward for a certain distance to enable the tail end of the softened position to be positioned between the central fixed block 8 and the circular bending block 9, and then rotating the turntable 7 to enable the circular bending block 9 to rotate around the central fixed block 8, so that the softened iron rod is bent easily; and finally, the telescopic rod 12 on the cutting frame 11 extends downwards, so that the cutting cutter head 14 and the grooving cutter head 15 which rotate on the connecting frame 13 at the bottom end move downwards, the cutting cutter head 14 and the grooving cutter head 15 are driven by a motor to rotate, the grooving cutter head 15 firstly processes a locking groove on the lock beam and enters the through hole 16, and then the cutting cutter head 14 cuts the lock beam off from the iron rod to finish the lock beam processing.

Claims

1. High-efficient collar stay processingequipment, its characterized in that: comprises a frame (1), wherein a horizontal plate (2) is fixedly connected to the frame (1); a first guide wheel (3) and a second guide wheel (4) are rotatably arranged on one side of the horizontal plate (2), a rotating motor is connected to the first guide wheel (3), the first guide wheel (3) and the second guide wheel (4) are oppositely arranged, and a gap (6) is arranged between the first guide wheel and the second guide wheel; a rotary table (7) is arranged on the other side of the horizontal plate (2), a circular central fixing block (8) is fixed in the middle of the rotary table (7), and a circular bending block (9) fixed on the rotary table (7) is arranged on one side of the central fixing block (8); a guide pipe (10) fixed with the horizontal plate (2) is arranged between the gap (6) and the rotary table (7), an extension line of one end of the guide pipe (10) is aligned with the gap (6), and an extension line of the other end of the guide pipe (10) is arranged between the central fixed block (8) and the circular bending block (9); a cutting frame (11) is fixed on the horizontal plate (2), and the top of the cutting frame (11) is connected with a telescopic rod (12) which is vertically arranged downwards; the bottom end of the telescopic rod (12) is fixed with a connecting frame (13), the connecting frame (13) is rotatably connected with a cutting cutter head (14) and a slotting cutter head (15), and the slotting cutter head (15) is positioned below the cutting cutter head (14).

2. The efficient shackle machining device as defined by claim 1, wherein: and through holes (16) are formed in the horizontal plate (2) at positions corresponding to the cutting cutter head (14) and the slotting cutter head (15).

3. The efficient shackle machining device as defined by claim 1, wherein: an electromagnetic heating coil (17) is arranged between the guide pipe (10) and the turntable (7), and the electromagnetic heating coil (17) and the guide pipe (10) are positioned on the same straight line.

4. A high efficiency shackle machining apparatus as claimed in claim 1, 2 or 3, wherein: and a telescopic cylinder (18) is connected to one side of the second guide wheel (4) far away from the first guide wheel (3).