The invention content is as follows:
the invention aims to overcome the defects of the prior art and provides an assembling mechanism for automatically installing a water distributor on a valve core, which can automatically install the valve core into a shell of the water distributor and has good installation effect and high efficiency.
The scheme for solving the technical problems is as follows:
a water distributor assembling mechanism for automatically installing a valve core comprises a main frame, wherein a main conveying through groove is formed in the middle of the upper portion of a top plate of the main frame, a valve core installing bottom plate is fixed to the top surface of the right portion of the main frame on the rear side of the main conveying through groove, a second grabbing and moving mechanism is fixed to the top surface of the valve core installing bottom plate, and a valve core grabbing and installing mechanism is fixed to two second moving blocks of the second grabbing and moving mechanism;
the top surface of the main frame in front of the main conveying through groove is fixed with a valve core front grabbing rotary mechanism which corresponds to the valve core grabbing installation mechanism.
The valve core grabbing and installing mechanism comprises a valve core vertical supporting plate, the valve core vertical supporting plate is fixed on the top surface of a corresponding second moving block, a valve core installing supporting block is fixed in the middle of the outer side wall of the valve core vertical supporting plate, a second pushing cylinder is fixed on the rear wall surface of the valve core installing supporting block, a push rod of the second pushing cylinder penetrates through the valve core installing supporting block and is fixed with a valve core moving frame, sliding blocks are fixed on the upper portion and the lower portion of the inner side wall of the valve core moving frame, second sliding rails are fixed on the upper portion and the lower portion of the outer side wall of the valve core vertical supporting plate, and the second sliding;
the valve core moving frame is characterized in that a second-stage air cylinder mechanism is fixed in the middle of the top surface of a top plate of the valve core moving frame, a bottom through hole of a double-output-shaft push rod of a second air cylinder is extended out of the bottom end of a push rod of a first air cylinder of the second-stage air cylinder mechanism, a valve core mounting connecting plate is fixed on the bottom end of the push rod of the first air cylinder of the second air cylinder, the upper portion of the outer side wall of the valve core mounting connecting plate is hinged to the upper portion of a main valve core rotating air cylinder through a hinged shaft, a main valve core rotating arm is hinged to the end portion of the push rod of the main valve core rotating air cylinder through a hinged shaft, the.
A plurality of valve core installation vertical guide rails are installed between the top plate and the bottom plate of the valve core moving frame, and the valve core installation vertical guide rails are inserted into sliding grooves of sliding blocks fixed on the inner wall surface of the valve core installation connecting plate.
The second-stage cylinder mechanism comprises a first cylinder and a second cylinder, the second cylinder is fixed on the top surface of a top plate of the valve core moving frame, the first cylinder is fixed at the top end of a double-output-shaft push rod of the second cylinder, and a push rod of the first cylinder is inserted in a through hole formed in the middle of the double-output-shaft push rod.
The valve core front grabbing and rotating mechanism comprises two front supporting plates which are fixed on the top surface of the main frame in front of the main conveying through groove;
the improved pneumatic propelling machine is characterized in that propelling cylinders are fixed on the two front supporting plates, front vertical plates are fixed on end connecting plates of push rods of the propelling cylinders, the upper portions of the outer side walls of the two front vertical plates are hinged to the top of front propelling cylinders through hinged shafts, the bottom ends of the push rods of the front propelling cylinders are hinged to front arm rods through hinged shafts, the bottom ends of the front arm rods are hinged to the front vertical plates through hinged shafts, the inner ends of the hinged shafts connected with the front arm rods extend out of the inner wall surface of the front vertical plates and are fixed with grabbing finger cylinders, middle connecting blocks are fixed on upper mounting plates of the main frame 10 between the two front supporting plates, valve core feeding channels are fixed on the left side wall and the right side wall of each middle connecting block, and discharge ports of the valve.
A positioning block is fixed on the top surface of the grabbing finger cylinder between the two grabbing finger blocks at the upper part of the grabbing finger cylinder, and a clamping groove is formed between the two grabbing finger blocks;
and a valve core conveying limiting cylinder is fixed at the left part and the right part of the rear wall surface of the middle connecting block, and a push rod of the valve core conveying limiting cylinder is positioned right behind a discharge port of the valve core feeding channel.
The bottom surface of the discharge port of the valve core feeding channel is provided with a lower through groove opening, the lower through groove opening is positioned right above the positioning block, and the discharge port of the valve core feeding channel is positioned above two grabbing finger blocks at the upper part of the grabbing finger cylinder.
A step-shaped long through groove is formed in the middle of a top plate of the valve core feeding channel, the upper section of the step-shaped long through groove is an upper through groove section matched with a long bulge at the top of the valve core, a lower through groove of the step-shaped long through groove corresponds to a radial edge formed on the side wall of the upper part of the valve core, the front end of the valve core feeding channel is communicated with a filtering feeding channel, a long through groove corresponding to a radial edge formed on the side wall of the upper part of the valve core is formed in the middle of the top plate of the filtering feeding channel, the edge of the radial edge of the valve core is pressed against the top plate of the filtering feeding channel, and a main body part of the valve core is;
an arc-shaped transition wall surface is formed on the inner side wall of the trapezoidal long through groove at the front end of the top plate of the valve core feeding channel.
The outer side wall of the rear end of the filtering feed channel is fixedly provided with a motor connecting plate, the bottom surface of the motor connecting plate is fixedly provided with a toggle motor, an output shaft of the toggle motor penetrates through the motor connecting plate and is fixedly provided with a deflector rod, and the deflector rod corresponds to the long-shaped protruding part at the top of the valve core.
The front end of the filtering and feeding channel is communicated with one discharge end of the valve core vibrating feeding disc.
The invention has the following outstanding effects:
compared with the prior art, the automatic installation device can automatically install the valve core into the water separator shell, and is good in installation effect and high in efficiency.
in an embodiment, as shown in fig. 1 to 9, an assembly mechanism for automatically installing a water separator on a valve core includes a main frame 10, a main conveying through groove 14 is provided in the middle of the upper part of a top plate of the main frame 10, a valve core installation bottom plate 500 is fixed on the top surface of the right part of the main frame 10 at the rear side of the main conveying through groove 14, a second grabbing and moving mechanism 50 is fixed on the top surface of the valve core installation bottom plate 500, and a valve core grabbing and installing mechanism 60 is fixed on each of two second moving blocks 51 of the second grabbing and moving mechanism 50;
a spool front grabbing and rotating mechanism 61 is fixed on the top surface of the main frame 10 in front of the main conveying through groove 14, and the spool front grabbing and rotating mechanism 61 corresponds to the spool grabbing and mounting mechanism 60.
Further, the spool grabbing and mounting mechanism 60 includes a spool vertical support plate 601, the spool vertical support plate 601 is fixed on the top surface of the corresponding second moving block 51, a spool mounting support block is fixed in the middle of the outer side wall of the spool vertical support plate 601, a second push cylinder is fixed on the rear wall surface of the spool mounting support block, a push rod of the second push cylinder 602 passes through the spool mounting support block and is fixed with a spool moving frame 603, sliders are fixed on the upper portion and the lower portion of the inner side wall of the spool moving frame 603, a second slide rail 604 is fixed on the upper portion and the lower portion of the outer side wall of the spool vertical support plate 601, and the second slide rail 604 is inserted and sleeved in the slide groove of the corresponding slider;
a second-stage cylinder mechanism 605 is fixed in the middle of the top surface of the top plate of the valve core moving frame 603, a bottom through hole of a double-output-shaft push rod of the second cylinder 6052 is extended out of the bottom end of a push rod of a first cylinder 6051 of the second-stage cylinder mechanism 605, and a valve core mounting connecting plate 606 is fixed on the bottom end of the push rod of the first-stage cylinder 6051, the upper part of the outer side wall of the valve core mounting connecting plate 606 is hinged to the upper part of a main valve core rotating cylinder 607 through a hinge shaft, the end part of the push rod of the main valve core rotating cylinder 607 is hinged to a main valve core rotating arm 608 through a hinge shaft, the bottom end of the main valve core rotating arm 608 is hinged to the outer side wall of.
Further, a plurality of valve element mounting vertical guide rails 6031 are installed between the top plate and the bottom plate of the valve element moving frame 603, and the valve element mounting vertical guide rails 6031 are inserted into sliding grooves of sliders fixed on the inner wall surface of the valve element mounting connecting plate 606.
Further, the two-stage cylinder mechanism 605 includes a first cylinder 6051 and a second cylinder 6052, the second cylinder 6052 is fixed on the top surface of the top plate of the valve core moving frame 603, the first cylinder 6051 is fixed on the top end of the dual-output-shaft push rod of the second cylinder 6052, and the push rod of the first cylinder 6051 is inserted into the through hole penetrating through the middle of the dual-output-shaft push rod.
Further, the spool front grabbing rotation mechanism 61 includes two front support plates 611, and the two front support plates 611 are fixed on the top surface of the main frame 10 in front of the main conveying through slot 14;
the propulsion cylinder 63 is fixed on the two front supporting plates 611, a front vertical plate 612 is fixed on an end connecting plate of a push rod of the propulsion cylinder 63, the upper parts of the outer side walls of the two front vertical plates 612 are hinged with the top of a front propulsion cylinder 613 through hinge shafts, the bottom end of the push rod of the front propulsion cylinder 613 is hinged with a front arm lever 614 through a hinge shaft, the bottom end of the front arm lever 614 is hinged on the front vertical plate 612 through a hinge shaft, the inner end of the hinge shaft connected with the front arm lever 614 extends out of the inner wall surface of the front vertical plate 612 and is fixed with a grabbing finger cylinder 615, a middle connecting block 6100 is fixed on an upper mounting plate of the main frame 10 between the two front supporting plates 611, a valve core feeding channel 616 is fixed on the left side wall and the right side wall of the middle connecting block 6100, and a discharge port of.
A positioning block 617 is fixed on the top surface of the grabbing finger cylinder 615 between two grabbing finger blocks at the upper part of the grabbing finger cylinder 615, and a clamping groove is formed between the two grabbing finger blocks;
and a valve core conveying limiting cylinder 618 is fixed at the left part and the right part of the rear wall surface of the middle connecting block 6100, and a push rod of the valve core conveying limiting cylinder 618 is positioned right behind a discharge port of the valve core feeding channel 616.
Further, a lower through groove is formed in the bottom surface of the discharge port of the valve core feeding channel 616, the lower through groove is located right above the positioning block 617, and the discharge port of the valve core feeding channel 616 is located above the two grabbing finger blocks at the upper part of the grabbing finger cylinder 615.
Further, a step-shaped long through groove is formed in the middle of the top plate of the valve core feeding channel 616, the upper section of the step-shaped long through groove is an upper through groove section matched with a long convex part on the top of the valve core 200, the lower through groove of the step-shaped long through groove corresponds to a radial edge 2001 formed on the side wall of the upper part of the valve core 200, the front end of the valve core feeding channel 616 is communicated with a filtering feeding channel 619, a long through groove corresponding to the radial edge 2001 formed on the side wall of the upper part of the valve core 200 is formed in the middle of the top plate of the filtering feeding channel 619, the edge part of the radial edge 2001 of the valve core 200 is pressed on the top plate of the filtering feeding channel 619, and the main body part of the valve core 200;
an arc-shaped transition wall surface is formed on the inner side wall of the trapezoidal long through groove at the front end of the top plate of the valve core feeding channel 616.
Further, a motor connecting plate is fixed on the outer side wall of the rear end of the filtering and feeding channel 619, a toggle motor 6190 is fixed on the bottom surface of the motor connecting plate, an output shaft of the toggle motor 6190 penetrates through the motor connecting plate and is fixed with a shift lever 6191, and the shift lever 6191 corresponds to the long-shaped protruding part on the top of the valve core 200.
Furthermore, the front end of the filtering material feeding channel 619 is connected to one of the material discharging ends of the valve core vibrating material feeding tray 620, and the valve core vibrating material feeding tray 620 in this embodiment is provided with two material discharging ends.
In this embodiment, the vibrating valve core vibrating feeding tray 620 is a common vibrating feeding tray device, which is well known and will not be described in detail.
The second grabbing and moving mechanism 50 includes two second transverse moving screws 522, the left and right portions of the second transverse moving screws 522 are fixed in the inner bearing ring of a second bearing seat 523 fixed on the top surface of the valve core installation base plate 500, two second driving servo motors 524 are fixed on the valve core installation base plate 500, the output shafts of the second driving servo motors 524 are connected with one end of the corresponding second transverse moving screws 522 through couplers, and a second main moving block 521 is screwed on the corresponding second transverse moving screws 522.
At least one second lateral guide bar 511 extending left and right is fixed on the top surface of the valve core mounting base plate 500, a second moving block 532 corresponding to the second lateral guide bar 511 is fixed on the bottom surface of the second moving block 51, the second lateral guide bar 511 is inserted into the guide sliding through hole of the corresponding second moving block 532, and the second main moving block 521 is fixed on the bottom surface of the corresponding second moving block 51.
An upper horizontal limiting block 17 is fixed on the top surface of the front part of the valve core mounting bottom plate 500, at least one upper pressing cylinder 18 is fixed on the top surface of an upper mounting plate fixed on the top of the main frame 10 on the other side of the main conveying through groove 14 corresponding to the upper horizontal limiting block 17, a side groove corresponding to the upper vertical column of the water segregator shell 100 to be clamped is formed on the front wall surface of the upper horizontal limiting block 17, and a front groove corresponding to the side groove is formed on the rear wall surface of a push block of the upper pressing cylinder 18.
All parts such as the cylinder, motor, the control valve that the cylinder communicates and air pump in this embodiment all are connected with the main control system electricity through the electricity connecting wire, carry out corresponding control through the procedure in the main control system, and parts such as main control system are common controlgear, no longer describe in detail.
The working principle is as follows: when the clamping device is used, the water separator shell 100 to be clamped is positioned in the main conveying through groove 14 between the valve core front grabbing and rotating mechanism 61 and the valve core grabbing and installing mechanism 60 and in front of the valve core installing bottom plate 500, and is pushed by the push block of the upper pressing air cylinder 18, so that the upper vertical column of the water separator shell 100 to be clamped is clamped between the side groove of the upper horizontal limiting block 17 and the front groove of the push block of the upper pressing air cylinder 18, and fixed positioning is realized;
meanwhile, the valve core vibrates the upper tray 620 to operate, so as to convey the valve core 200, the valve core 200 enters and is conveyed into the filtering and feeding channel 619 from the discharge end of the valve core vibrating upper tray 620, when the valve core is conveyed into the filtering and feeding channel 619, the valve core 200 is conveyed in a flat lying state, a long through groove corresponding to a radial edge 2001 formed on the upper side wall of the valve core 200 is formed in the middle of the top plate of the filtering and feeding channel 619, therefore, the main body part of the conveyed valve core 200 extends into the long through groove of the filtering and feeding channel 619, the edge part of the radial edge 2001 of the valve core 200 is pressed on the top plate of the filtering and feeding channel 619, the valve core 200 with a wrong position inserts the long bulge part at the top of the valve core 200 into the long through groove of the filtering and feeding channel 619, the main body cannot be inserted, and because the length and the weight of the main body are longer than the long bulge part at the top, therefore, the valve core 200 entering the filtering and feeding channel 619 is ensured to be accurate, then, along with the filtering and feeding channel 619 entering the valve core feeding channel 616, a step-shaped long through groove is formed in the middle of the top plate of the valve core feeding channel 616, the upper section of the step-shaped long through groove is an upper through groove section matched with the top long bulge of the valve core 200, the lower through groove of the step-shaped long through groove corresponds to the radial edge 2001 formed on the upper side wall of the valve core 200, so that the radial edge 2001 of the valve core 200 is inserted in the lower section of the step-shaped long through groove, the top long bulge of the valve core 200 is inserted in the upper through groove section, wherein, the poking rod 6191 can swing through the rotation of the rotating shaft of the poking motor 6190, the top long bulge of the valve core 200 is poked irregularly, and when the top long bulge of the valve core 200 outside the rear end of the filtering and feeding channel 619 cannot enter the step-, poked by the poking rod 6191, the valve core 200 is rotated by a certain angle, so that the long protruding part at the top of the valve core 200 can be inserted into the long stepped through groove of the valve core feeding channel 616, and normal conveying is realized.
When the valve core 200 is conveyed backwards to the discharge port of the valve core feeding channel 616, the bottom of the valve core 200 extends out of the lower through slot and is pressed against the top surface of the positioning block 617, at this time, the valve core 200 is sensed by the sensing end of the proximity switch fixed on the side wall of the discharge port of the valve core feeding channel 616, then a signal is transmitted to the control host (the electrical connection wires of all the components in this embodiment are all electrically connected with the control main board in the control host to realize control, the control host and the proximity switch are common components, which are not described in detail, and are not shown in the drawings), the control host controls the push rod of the valve core conveying limit cylinder 618 to retract, so as not to block the valve core 100, meanwhile, the two grabbing finger blocks at the upper part of the grabbing finger cylinder 615 are close to each other, the main body of the valve core 100 is positioned in the two, then, the grasping finger cylinder 615 is rotated by 90 ° by pushing of the push rod of the front pushing cylinder 613, so that the valve cartridge 100 is rotated backward by 90 °, so that the top long protruding portion of the valve cartridge 200 is located at the rear end, then, the valve cartridge 200 is moved backward by pushing of the push rod of the pushing cylinder 63, so that the top long protruding portion of the valve cartridge 200 is located between the two holding fingers of the main cartridge holding finger cylinder 609, the top long protruding portion of the valve cartridge 200 is held by the two holding fingers by the main cartridge holding finger cylinder 609, then, the push rod of the pushing cylinder 63 is retracted, then, the push rod of the main cartridge rotating cylinder 607 is pushed, so that the valve cartridge 200 is rotated by 45 °, so that the bottom end thereof is inclined downward, then, the valve cartridge 200 is lowered into the upper pipe of the water separator housing and is close to the mounting through hole formed in the side wall of the water separator housing by pushing of the push rod of the first cylinder 6051 of the secondary cylinder mechanism 605, then, the push rod of the main valve element rotating cylinder 607 is returned, at this time, the valve element 200 is rotated, so that the valve element 200 is basically horizontal, at this time, the bottom end of the valve element 200 is in front, the top end of the valve element 200 is in back, and the bottom end of the valve element 200 already extends into the installation through hole, however, the valve element 200 is basically horizontal, and may have a certain inclination, at this time, the valve element is pushed continuously by the double-output-shaft push rod of the second cylinder 6052 of the two-stage cylinder mechanism 605, at this time, the first cylinder 6051 is descended, so that the top end of the valve element 200 descends, and during descending, when the top of the valve element 200 descends, the bottom end of the valve element 200 will be pressed with the inner side wall of the installation through hole due to being already in the installation through hole, during pressing, a backward force will be applied to the valve element 200, at this time, because the second pushing cylinder 602 is not ventilated, so that the valve element moving frame 603 is, the spool moving frame 603 is moved backward to ensure the position adjustment thereof, and then the second push cylinder 602 is ventilated, and the spool 100 is entirely mounted in the mounting through-hole by being pushed by the push rod of the second push cylinder 602, thereby completing the fixing.
After the completion, the subsequent installation valve core 100 is grabbed in the previous mode, and then the two second driving servo motors 524 operate, so that the two valve core grabbing and installing mechanisms 60 move, and further move to other corresponding upper pipelines of the water separator shell for subsequent installation, and the installation effect is good and high.
Finally, the above embodiments are only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so that all equivalent technical solutions also belong to the scope of the present invention, and the scope of the present invention should be defined by the claims.