CN111227341B - Full-servo high-speed plane mask production equipment and mask production method thereof - Google Patents
Full-servo high-speed plane mask production equipment and mask production method thereof Download PDFInfo
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- CN111227341B CN111227341B CN202010083637.7A CN202010083637A CN111227341B CN 111227341 B CN111227341 B CN 111227341B CN 202010083637 A CN202010083637 A CN 202010083637A CN 111227341 B CN111227341 B CN 111227341B
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- unreeling
- ear belt
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 179
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 230000005540 biological transmission Effects 0.000 claims abstract description 45
- 239000011358 absorbing material Substances 0.000 claims abstract description 32
- 239000004745 nonwoven fabric Substances 0.000 claims description 23
- 230000002940 repellent Effects 0.000 claims description 22
- 239000005871 repellent Substances 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000004806 packaging method and process Methods 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 7
- 230000002950 deficient Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 230000001954 sterilising effect Effects 0.000 claims description 5
- 238000004659 sterilization and disinfection Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 238000012360 testing method Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000003475 lamination Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000000758 substrate Substances 0.000 claims 6
- 238000009957 hemming Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 241000700605 Viruses Species 0.000 description 3
- 238000007688 edging Methods 0.000 description 2
- 208000015181 infectious disease Diseases 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2500/00—Materials for garments
- A41D2500/30—Non-woven
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The invention discloses full-servo high-speed plane mask production equipment, which comprises a filter layer material roll and a water absorbing material unreeling system, wherein two filter layer material rolls and two water absorbing material unreeling systems are arranged, one filter layer material roll is connected with the water absorbing material unreeling system through an automatic material changing device, the automatic material changing device is in transmission connection with a constant tension control system, and the constant tension control system is in transmission connection with a material traction device.
Description
Technical Field
The invention relates to the technical field of mask production, in particular to full-servo high-speed plane mask production equipment and a mask production method thereof.
Background
The medical mask can resist viruses in the air, and is seriously short in the current production and preparation, so that the production efficiency is required to be improved to face the current epidemic situation, and the production of the mask is required to be the current weight.
Disclosure of Invention
The invention provides full-servo high-speed plane mask production equipment and a mask production method thereof, which can effectively solve the problem of improving the production efficiency of masks in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the full-servo high-speed planar mask production equipment comprises a filter layer material roll and a water-absorbing material unreeling system, wherein two filter layer material rolls and two water-absorbing material unreeling systems are arranged, one filter layer material roll is connected with the water-absorbing material unreeling system through an automatic material changing and receiving device, and the automatic material changing and receiving device is in transmission connection with a constant tension control system;
the constant tension control system is in transmission connection with the material traction device, the material traction device is in transmission connection with the non-woven fabric flanging device, and the non-woven fabric flanging device is in transmission connection with the two-side pressure point devices;
The bridge material unwinding device is arranged on one side of the material traction device and is in transmission connection with the bridge material straightening device, the bridge material straightening device is in transmission connection with the bridge material traction device, and the bridge material traction device is in transmission connection with the bridge material cutting device;
two water repellent material unreeling devices are arranged on one side of each of the two side pressure point devices, the two water repellent material unreeling devices are in transmission connection through an air suction conveying device, and the air suction conveying device is in transmission connection with an output port of each of the two side pressure point devices;
The device is characterized in that one end of the air suction conveying device is connected with an ear belt slitting and applying device, the air suction conveying device is connected with the ear belt stitching and edge sealing device in a transmission mode, the ear belt stitching and edge sealing device is connected with the post-stitching traction conveying device in a transmission mode, one end of the post-stitching traction conveying device is connected with a finished product slitting and loading device, one end of the finished product slitting and loading device is connected with a post-cutting conveying device, and one end of the post-cutting conveying device is connected with the finished product output device.
Preferably, an ear belt waste separating system is arranged at one end of the ear belt slitting and applying device, and the ear belt slitting and applying device is connected with the material deviation correcting system.
Preferably, the material deviation correcting system is in transmission connection with the elastic ear belt material unreeling device through a constant tension control system, and the elastic ear belt material unreeling device is provided with two elastic ear belt material unreeling devices.
Preferably, the transport connections are all roll-connected by a conveyor belt, and the transport speed is from the roll of filter layer material to the direction of the finished product output.
Preferably, a touch screen control system is arranged on one side of the traction transmission device after lamination and is used for automatic control of equipment.
Preferably, the nose bridge material cutting device is in butt joint and mutual contact with the edging system, and the edging system is also in transmission connection with the two-side pressure point devices.
Preferably, a method for producing a mask of a full-servo high-speed planar mask comprises the following steps:
s1, preparing materials: placing the desired material and pulling to the desired device;
S2, adjusting the speed: the speed of the equipment is regulated by a control system, so that different raw materials are transmitted;
S3, automatic production: starting equipment to automatically produce;
S4, production detection: detecting and sterilizing the product, and removing defective products;
S5, packaging and transporting: and packing and code spraying are carried out on the qualified mask, and storage and transportation are carried out.
Preferably, the materials required in the step S1 are a filter layer material, a water absorbing material, a nose bridge material, an elastic ear band material, a non-woven fabric and a water repellent material;
The material roll diameter of the filter layer material, the water absorbing material, the elastic ear belt material, the non-woven fabric and the water repellent material is 3 inches of the inner tube, and the outer diameter is 800mm;
The material roll diameter of the nose bridge material is 3 inches of the inner tube, and the outer diameter is 400mm;
the environmental requirement for the production test in the step S4 is the air supply pressure: 0.4-0.5MPa, temperature: 15-35 ℃ and humidity: 30-80%;
The disinfection time is 7 days;
And step S5, packaging and transporting 10 masks into one package, and packaging in a sterile environment.
Preferably, a planar mask comprises a mask body, a nose bridge area is arranged at the top of the mask body, a folding area is arranged in the middle of the mask body, a chin area is arranged at the bottom of the mask body, edge folding areas are arranged on four sides of the mask body, and ear belts are connected at two ends of the mask body.
Preferably, the bridge region is internally embedded with steel wires, the folding region is three folding lines, and the ear belt is folded inwards.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. The automatic material changing and receiving device drives the filter layer material roll and the water absorbing material unreeling system, the filter layer and the water absorbing material of the mask are driven to the non-woven fabric hemming device together, the nose bridge material unreeling device is pulled through the material pulling device, and the water absorbing material is transported to the hemming system together through the air suction conveying device, so that the efficiency is high, and the labor division is clear.
2. The ear belt is cut through the ear belt slitting and applying device, then the ear belt is connected with the produced mask base body through the ear belt stitching and edge sealing device, the finished product is cut and packed after being stitched through the traction transmission device after being stitched, and finally the finished product is output through the finished product output device, so that the mask is safe and reasonable.
3. Through separately placing filter layer material, water absorbing material, nose bridge material, elastic ear belt material, non-woven fabrics and water repellent material, carry out artificial pipelining at last, can be better convenient for later maintenance and the interpolation of material, can not influence production efficiency.
4. Through the hem district all around, can be convenient for the inside health of gauze mask base member to can improve the laminating nature of gauze mask base member and face, prevent the infection of external virus, the length of two ear areas and gauze mask base member equals, during the use, can be more convenient with laminating.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic view of the apparatus of the present invention;
FIG. 2 is a schematic diagram of the method of the present invention;
FIG. 3 is a schematic view showing the structure of the plane mask in the stretched state;
Fig. 4 is a schematic view of the normal state structure of the planar mask of the present invention;
Reference numerals in the drawings: 1. a roll of filter layer material; 2. automatic material changing and receiving device; 3. a constant tension control system; 4. a water absorbing material unreeling system; 5. a material pulling device; 6. a nose bridge material unreeling device; 7. an elastic ear belt material unreeling device; 8. a nose bridge material straightening device; 9. a nose bridge material traction device; 10. a nose bridge material cutting device; 11. a non-woven fabric flanging device; 12. an edge covering system; 13. two sides are pressed with a point device; 14. an air suction conveying device; 15. unreeling device of water repellent material; 16. ear tape slitting and applying device; 17. ear belt pressing and edge sealing device; 18. traction transmission device after lamination; 19. a finished product cutting device; 20. a cut-off conveyor; 21. a finished product output device; 22. a touch screen control system; 23. an ear band waste separation system; 24. a material deviation correcting system;
101. a mask base; 102. a nasal bridge region; 103. a steel wire; 104. a folding zone; 105. a chin region; 106. a crimping zone; 107. ear bands.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Example 1: as shown in fig. 1, the invention provides a technical scheme, namely full-servo high-speed planar mask production equipment, which comprises a filter layer material roll 1 and a water absorbing material unreeling system 4, wherein two filter layer material rolls 1 and water absorbing material unreeling systems 4 are arranged, one filter layer material roll 1 is connected with the water absorbing material unreeling system 4 through an automatic material exchanging and receiving device 2, and the automatic material exchanging and receiving device 2 is in transmission connection with a constant tension control system 3;
The constant tension control system 3 is in transmission connection with the material traction device 5, the material traction device 5 is in transmission connection with the non-woven fabric flanging device 11, and the non-woven fabric flanging device 11 is in transmission connection with the two-side pressure point devices 13;
A nose bridge material unreeling device 6 is arranged on one side of the material traction device 5, the nose bridge material unreeling device 6 is in transmission connection with a nose bridge material straightening device 8, the nose bridge material straightening device 8 is in transmission connection with a nose bridge material traction device 9, and the nose bridge material traction device 9 is in transmission connection with a nose bridge material cutting device 10;
the nose bridge material cutting device 10 is in butt joint and contact with the binding system 12, and the binding system 12 is also in transmission connection with the two-side pressure point devices 13;
two water repellent material unreeling devices 15 are arranged on one side of the two side pressure point devices 13, the two water repellent material unreeling devices 15 are in transmission connection through an air suction conveying device 14, and the air suction conveying device 14 is in transmission connection with the output ports of the two side pressure point devices 13;
The device comprises an air suction conveying device 14, an ear belt slitting and applying device 16, an ear belt waste separating system 23, a material correcting system 24, an elastic ear belt material unreeling device 7, a finished product cutting and applying device 19, a finished product conveying device 20 and a finished product output device 21, wherein one end of the air suction conveying device 14 is connected with the ear belt stitching and banding device 17, the ear belt stitching and banding device 17 is connected with a post-stitching traction conveying device 18, one end of the post-stitching traction conveying device 18 is connected with the finished product cutting and applying device 19, one end of the finished product cutting and applying device 19 is connected with the post-cutting conveying device 20, and one end of the post-cutting conveying device 20 is connected with the finished product output device 21.
The transmission links are all connected through the conveyer belt rolling, and the transmission speed is from filter layer material roll 1 to the finished product output device 21 direction to the flow production of production line is convenient, and the touch-sensitive screen control system 22 is installed to traction transmission device 18 one side after the pressfitting for the automatic control of equipment.
In use, the filter layer material roll 1 and the water absorbing material unreeling system 4 are driven by the automatic material changing device 2, the filter layer and the water absorbing material of the mask are driven to the non-woven fabric hemming device 11 together, the nose bridge material unreeling device 9 is pulled by the material pulling device 5, the water repellent material unreeling device 15 is transported to the hemming system 12 together by the air suction conveying device 14, the efficiency is high, the division of labor is definite, the ear belt is cut by the ear belt slitting and applying device 16, then the ear belt is connected with the produced mask base body by the ear belt stitching and edge sealing device 17, the finished product is cut and packed by the pulling and conveying device 18 after stitching, and the finished product is output by the finished product outputting device 21.
Example 2: as shown in fig. 2, the invention provides a technical scheme, a method for producing a mask by using a full-servo high-speed planar mask, which comprises the following steps:
s1, preparing materials: placing the desired material and pulling to the desired device;
S2, adjusting the speed: the speed of the equipment is regulated by a control system, so that different raw materials are transmitted;
S3, automatic production: starting equipment to automatically produce;
S4, production detection: detecting and sterilizing the product, and removing defective products;
S5, packaging and transporting: and packing and code spraying are carried out on the qualified mask, and storage and transportation are carried out.
According to the technical scheme, materials required in the step S1 are a filter layer material, a water absorbing material, a nose bridge material, an elastic ear belt material, a non-woven fabric and a water repellent material, and through separating the filter layer material, the water absorbing material, the nose bridge material, the elastic ear belt material, the non-woven fabric and the water repellent material, finally, the artificial assembly line operation is carried out, so that the later maintenance and the material addition can be facilitated better, and the production efficiency is not influenced;
The material roll diameter of the filter layer material, the water absorbing material, the elastic ear belt material, the non-woven fabric and the water repellent material is 3 inches of the inner tube, and the outer diameter is 800mm;
the material roll diameter of the nose bridge material is 3 inches of the inner tube, and the outer diameter is 400mm;
The environmental requirement for the production test in step S4 is the air supply pressure: 0.42MPa, temperature: 17 ℃ and humidity: 45%;
the disinfection time is 7 days;
and S5, packaging and transporting 10 masks into one package, and packaging in a sterile environment.
Example 3: as shown in fig. 2, the invention provides a technical scheme, a method for producing a mask by using a full-servo high-speed planar mask, which comprises the following steps:
s1, preparing materials: placing the desired material and pulling to the desired device;
S2, adjusting the speed: the speed of the equipment is regulated by a control system, so that different raw materials are transmitted;
S3, automatic production: starting equipment to automatically produce;
S4, production detection: detecting and sterilizing the product, and removing defective products;
S5, packaging and transporting: and packing and code spraying are carried out on the qualified mask, and storage and transportation are carried out.
According to the technical scheme, materials required in the step S1 are a filter layer material, a water absorbing material, a nose bridge material, an elastic ear belt material, a non-woven fabric and a water repellent material, and through separating the filter layer material, the water absorbing material, the nose bridge material, the elastic ear belt material, the non-woven fabric and the water repellent material, finally, the artificial assembly line operation is carried out, so that the later maintenance and the material addition can be facilitated better, and the production efficiency is not influenced;
The material roll diameter of the filter layer material, the water absorbing material, the elastic ear belt material, the non-woven fabric and the water repellent material is 3 inches of the inner tube, and the outer diameter is 800mm;
the material roll diameter of the nose bridge material is 3 inches of the inner tube, and the outer diameter is 400mm;
the environmental requirement for the production test in step S4 is the air supply pressure: 0.43MPa, temperature: 18 ℃ and humidity: 37%;
the disinfection time is 7 days;
and S5, packaging and transporting 10 masks into one package, and packaging in a sterile environment.
Example 4: as shown in fig. 2, the invention provides a technical scheme, a method for producing a mask by using a full-servo high-speed planar mask, which comprises the following steps:
s1, preparing materials: placing the desired material and pulling to the desired device;
S2, adjusting the speed: the speed of the equipment is regulated by a control system, so that different raw materials are transmitted;
S3, automatic production: starting equipment to automatically produce;
S4, production detection: detecting and sterilizing the product, and removing defective products;
S5, packaging and transporting: and packing and code spraying are carried out on the qualified mask, and storage and transportation are carried out.
According to the technical scheme, materials required in the step S1 are a filter layer material, a water absorbing material, a nose bridge material, an elastic ear belt material, a non-woven fabric and a water repellent material, and through separating the filter layer material, the water absorbing material, the nose bridge material, the elastic ear belt material, the non-woven fabric and the water repellent material, finally, the artificial assembly line operation is carried out, so that the later maintenance and the material addition can be facilitated better, and the production efficiency is not influenced;
The material roll diameter of the filter layer material, the water absorbing material, the elastic ear belt material, the non-woven fabric and the water repellent material is 3 inches of the inner tube, and the outer diameter is 800mm;
the material roll diameter of the nose bridge material is 3 inches of the inner tube, and the outer diameter is 400mm;
the environmental requirement for the production test in step S4 is the air supply pressure: 0.45MPa, temperature: 19 ℃ and humidity: 42%;
the disinfection time is 7 days;
and S5, packaging and transporting 10 masks into one package, and packaging in a sterile environment.
Example 5: as shown in fig. 3-4, the invention provides a technical scheme, which comprises a mask body 101, wherein a nose bridge area 102 is arranged at the top of the mask body 101, a folding area 104 is arranged in the middle of the mask body 101, a chin area 105 is arranged at the bottom of the mask body 101, folding areas 106 are arranged on four sides of the mask body 101, ear straps 107 are connected to two ends of the mask body 101, steel wires 103 are embedded in the nose bridge area 102, the folding areas 104 are three folding lines, the ear straps 107 are folded inwards, sanitation in the mask body can be facilitated through the peripheral folding areas 106, the fit between the mask body and the face can be improved, the infection of external viruses is prevented, the two ear straps 107 and the mask body 101 are equal in length, and the mask is more convenient to use and attach.
Finally, it should be noted that: the foregoing is merely a preferred example of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A full servo high-speed planar mask production facility which characterized in that: the automatic material changing and receiving device comprises a filter layer material roll (1) and a water absorbing material unreeling system (4), wherein two filter layer material rolls (1) and two water absorbing material unreeling systems (4) are arranged, one filter layer material roll (1) is connected with the water absorbing material unreeling system (4) through an automatic material changing and receiving device (2), and the automatic material changing and receiving device (2) is in transmission connection with a constant tension control system (3);
The constant tension control system (3) is in transmission connection with the material traction device (5), the material traction device (5) is in transmission connection with the non-woven fabric flanging device (11), and the non-woven fabric flanging device (11) is in transmission connection with the two-side pressure point devices (13);
A nose bridge material unreeling device (6) is arranged on one side of the material traction device (5), the nose bridge material unreeling device (6) is in transmission connection with a nose bridge material straightening device (8), the nose bridge material straightening device (8) is in transmission connection with a nose bridge material traction device (9), and the nose bridge material traction device (9) is in transmission connection with a nose bridge material cutting device (10);
two water repellent material unreeling devices (15) are arranged on one side of the two side pressure point devices (13), the two water repellent material unreeling devices (15) are in transmission connection through an air suction conveying device (14), and the air suction conveying device (14) is in transmission connection with an output port of the two side pressure point devices (13);
One end of the air suction conveying device (14) is connected with an ear belt slitting and applying device (16), the air suction conveying device (14) is in transmission connection with an ear belt stitching and edge sealing device (17), the ear belt stitching and edge sealing device (17) is in transmission connection with a post-stitching traction conveying device (18), one end of the post-stitching traction conveying device (18) is connected with a finished product slitting and applying device (19), one end of the finished product slitting and applying device (19) is connected with a post-cutting conveying device (20), and one end of the post-cutting conveying device (20) is connected with a finished product output device (21);
An ear belt waste separating system (23) is arranged at one end of the ear belt slitting and applying device (16), and the ear belt slitting and applying device (16) is connected with a material deviation correcting system (24);
the material deviation correcting system (24) is in transmission connection with the elastic ear belt material unreeling device (7) through the constant tension control system (3), and the elastic ear belt material unreeling device (7) is provided with two materials;
The transport links are all connected by a conveyor belt in a rolling manner, and the transport speed is from the filter layer material roll (1) to the finished product output device (21).
2. The full-servo high-speed planar mask production equipment according to claim 1, wherein a touch screen control system (22) is arranged on one side of the traction transmission device (18) after lamination and is used for automatic control of the equipment.
3. The full-servo high-speed planar mask production equipment according to claim 1, wherein the nose bridge material cutting device (10) is in butt joint contact with the edge covering system (12), and the edge covering system (12) is also in transmission connection with the two-side pressure point devices (13).
4. A method for producing masks for a full-servo high-speed planar mask production apparatus according to any one of claims 1-3, comprising the steps of:
s1, preparing materials: placing the desired material and pulling to the desired device;
S2, adjusting the speed: the speed of the equipment is regulated by a control system, so that different raw materials are transmitted;
S3, automatic production: starting equipment to automatically produce;
S4, production detection: detecting and sterilizing the product, and removing defective products;
S5, packaging and transporting: and packing and code spraying are carried out on the qualified mask, and storage and transportation are carried out.
5. The method for producing a mask according to claim 4, wherein the required materials in the step S1 are a filter layer material, a water absorbing material, a nose bridge material, an elastic ear band material, a nonwoven fabric and a water repellent material;
The material roll diameter of the filter layer material, the water absorbing material, the elastic ear belt material, the non-woven fabric and the water repellent material is 3 inches of the inner tube, and the outer diameter is 800mm;
The material roll diameter of the nose bridge material is 3 inches of the inner tube, and the outer diameter is 400mm;
the environmental requirement for the production test in the step S4 is the air supply pressure: 0.4-0.5MPa, temperature: 15-35 ℃ and humidity: 30-80%;
The disinfection time is 7 days;
And step S5, packaging and transporting 10 masks into one package, and packaging in a sterile environment.
6. The mask produced by the full-servo high-speed planar mask production device according to any one of claims 1 to 5, comprising a mask substrate (101), wherein a nose bridge area (102) is arranged at the top of the mask substrate (101), a folding area (104) is arranged in the middle of the mask substrate (101), a chin area (105) is arranged at the bottom of the mask substrate (101), folding areas (106) are arranged on four sides of the mask substrate (101), and ear bands (107) are connected to two ends of the mask substrate (101).
7. The mask according to claim 6, wherein the bridge region (102) is internally embedded with steel wires (103), the folding region (104) is three folding lines, and the ear strap (107) is folded inwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010083637.7A CN111227341B (en) | 2020-02-10 | 2020-02-10 | Full-servo high-speed plane mask production equipment and mask production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010083637.7A CN111227341B (en) | 2020-02-10 | 2020-02-10 | Full-servo high-speed plane mask production equipment and mask production method thereof |
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| Publication Number | Publication Date |
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| CN111227341A CN111227341A (en) | 2020-06-05 |
| CN111227341B true CN111227341B (en) | 2024-06-14 |
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| CN202010083637.7A Active CN111227341B (en) | 2020-02-10 | 2020-02-10 | Full-servo high-speed plane mask production equipment and mask production method thereof |
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| CN111688222B (en) * | 2020-06-19 | 2022-05-17 | 爹地宝贝股份有限公司 | Mask ear belt forming device and forming method thereof |
| CN111920128B (en) * | 2020-09-28 | 2020-12-22 | 山东科达尔智能科技有限公司 | Conveying device for mask processing |
| CN112587820B (en) * | 2020-12-23 | 2022-06-21 | 浙江理工大学 | Automatic folding electronic gauze mask of formula of accomodating |
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| CN105725309B (en) * | 2016-04-29 | 2017-07-18 | 东莞市南方力劲机械有限公司 | Mask body manufacturing machine |
| CN207754591U (en) * | 2018-01-09 | 2018-08-24 | 东莞市邦银机械设备有限公司 | A kind of novel interior breathing mask machine |
| CN108926053A (en) * | 2018-08-27 | 2018-12-04 | 湖北佰斯特卫生用品有限公司 | A kind of full-automatic mask production line |
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