CN111213618A - Sorting assembly line and sorting method in industrial aquaculture - Google Patents
Sorting assembly line and sorting method in industrial aquaculture Download PDFInfo
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- CN111213618A CN111213618A CN202010034720.5A CN202010034720A CN111213618A CN 111213618 A CN111213618 A CN 111213618A CN 202010034720 A CN202010034720 A CN 202010034720A CN 111213618 A CN111213618 A CN 111213618A
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000009360 aquaculture Methods 0.000 title claims abstract description 15
- 244000144974 aquaculture Species 0.000 title claims abstract description 15
- 238000005192 partition Methods 0.000 claims abstract description 55
- 241000255789 Bombyx mori Species 0.000 claims abstract description 48
- 239000012535 impurity Substances 0.000 claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000011084 recovery Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 6
- 238000010923 batch production Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 4
- 238000009395 breeding Methods 0.000 description 11
- 230000001488 breeding effect Effects 0.000 description 10
- 230000014759 maintenance of location Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 235000013601 eggs Nutrition 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 241000255783 Bombycidae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 241000255777 Lepidoptera Species 0.000 description 1
- 235000008708 Morus alba Nutrition 0.000 description 1
- 240000000249 Morus alba Species 0.000 description 1
- 230000005059 dormancy Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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Abstract
The invention discloses a sorting assembly line and a sorting method thereof in industrial aquaculture, wherein the sorting assembly line comprises a chain conveying line and a belt conveying line, and is characterized in that: the chain conveyor line is equipped with 2-10, and the belt conveyor line is installed above the chain conveyor line in an striding mode. The sorting method comprises (1) enabling the cocoon cage to go out of a frame and enter a line; (2) sorting the partition plate and the cocoon cage; (3) transferring the cocoon cage and the partition plate; the sorting assembly line starts from the end of the splitting assembly line and ends at the cocoon picking machine to play a role in connection, so that a complete and continuous cocoon picking production line is formed. The sorting assembly line can continuously run, the purposes of conveying and sorting are achieved, manual carrying is not needed, and cocoon picking efficiency is greatly improved; bad cocoons and impurities are sorted out, the bad cocoons and the impurities are prevented from being mixed into the silkworm cocoons, and the problem that the bad cocoons are difficult to sort in a silkworm cocoon stacking mode is solved.
Description
Technical Field
The invention belongs to the field of industrial silkworm breeding, and particularly relates to a sorting assembly line and a sorting method in industrial breeding.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as foodstuff. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through silkworm eggs, newly-hatched silkworms, silkworm babies, silkworm cocoons and silkworm moths for a lifetime of more than forty days. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, the silkworm needs to peel for four times, the silks begin to spin and form cocoons after the silkworm becomes fifth-instar larvae, and the cocoons are collected after the cocoons are formed.
The silkworm breeding generally adopts a small bamboo frame for breeding, and the small bamboo frame has simple structure, convenient manufacture, capability of being manually woven and low cost; silkworm breeding is a full-artificial breeding method, and is realized from silkworm egg imagoes to cocoon picking through manual operation; the method is small in scale, the yield of the silkworm cocoons is low, time and labor are wasted, and the silk requirement cannot be met only by silkworm breeding along with the development of the society, so that industrial silkworm breeding is carried out as soon as possible.
Disclosure of Invention
The invention aims to provide a sorting assembly line and a sorting method thereof in industrial culture, and aims to overcome the defects of a silkworm cocoon sorting process in the prior silkworm breeding technology by designing a multi-station through type sorting assembly line which starts from a splitting assembly line end and ends at a cocoon picking machine to play a role in connection so as to form a complete and continuous cocoon picking production line. The sorting assembly line can continuously run, the purposes of conveying and sorting are achieved, manual carrying is not needed, and cocoon picking efficiency is greatly improved; bad cocoons and impurities are sorted out, the bad cocoons and the impurities are prevented from being mixed into the silkworm cocoons, and the problem that the bad cocoons are difficult to sort in a silkworm cocoon stacking mode is solved.
In order to solve the technical problems, the following technical scheme is adopted:
letter sorting assembly line in batch production breed, including chain transfer chain and belt transfer chain, its characterized in that: the chain conveyor line is equipped with 2-10, and the belt conveyor line is installed above the chain conveyor line in an striding mode.
Further, the end of the belt conveying line is provided with a cocoon guide frame, the cocoon guide frame is arranged in an inclined mode, an inner groove of the cocoon guide frame is located below the end of the belt conveying line, a bad cocoon bag is sleeved on the cocoon guide frame, and the cocoon guide frame is fixed in a rack of the belt conveying line through bolts. Bad cocoons and impurities on the conveying belt are pocketed on the cocoon guide frame, and on the other hand, the bad cocoons and the impurities are collected in the bad cocoon bag, so that the bad cocoons and the impurities are uniformly arranged by a simple mechanism, the bad cocoons cannot fall to the ground, the ground is kept clean, and the cleaning burden is reduced. The whole cocoon guide frame is simple in structure, can be used on a belt conveying line through bolts, and is easy to install and disassemble.
Further, an upper baffle is welded on the cocoon guide frame, a flow guide channel is formed by the upper baffle and an inner groove of the cocoon guide frame, and the bad cocoons flow into the bad cocoon bag through the flow guide channel. The upper baffle plays a certain shielding role, prevents the falling of bad cocoons and impurities from bouncing up from the surface of the inner groove and falling, and has simple structure and strong practicability.
Further, a cocoon guiding transverse plate is arranged at the position of the flow guide channel, and a cocoon feeding opening is formed in the cocoon guiding transverse plate; two hooks and a cocoon discharging pipe are arranged on the bottom surface of the cocoon guiding transverse plate, and can hook two sides of a damaged cocoon bag; the cocoon discharging pipe is communicated with the cocoon discharging opening, the cocoon discharging pipe is matched with a bad cocoon barrel, the bad cocoon barrel can be connected with the cocoon discharging pipe, the surface of the cocoon discharging pipe is provided with external threads, the barrel opening of the bad cocoon barrel is provided with internal threads, and the external threads are matched with the internal threads. The cocoon guide transverse plate is provided with a clasp and a cocoon discharging pipe, the clasp can hook two ends of a bad cocoon bag to fix the bad cocoon bag, and the bad cocoon bag is prevented from falling off from the cocoon guide frame due to the weight increase of the bad cocoon bag; the cocoon discharging pipe is matched with a damaged cocoon cylinder, so that the whole structure is firmer and is not easy to overturn.
Further, a separating frame is arranged on the belt conveying line, the separating frame divides the belt into a middle area, a left side area and a right side area, and the middle area is used for conveying the cocoon cage and the culture partition plate; the left side area and the right side area are used for conveying broken cocoons and impurities. Divide into three blocks through the shelf separation, the left side district is the debris recovery district with the right side district, separates bad cocoon and impurity from the silkworm cocoon, prevents that the secondary from mixing, simple structure, and design benefit has alleviateed workman's work burden greatly.
The sorting method based on the sorting assembly line in the industrial aquaculture is characterized by comprising the following steps of:
(1) the cocoon cage is taken out of the frame and is put into the line;
(2) sorting a partition plate and a cocoon cage: sorting workers are arranged on two sides of the belt conveying line, and the cocoon cage and the partition plate are firstly disassembled and horizontally placed; the cocoon cage and the partition plate move along with the belt conveyor line, silkworm cocoons, bad cocoons and impurities on the partition plate are sorted out, and the bad cocoons and the impurities on the cocoon cage are synchronously sorted out; transferring the silkworm cocoons to a cocoon cage, placing bad cocoons and impurities on a belt conveying line, and finally collecting the bad cocoons and the impurities through a cocoon guide frame;
(3) transferring the cocoon cage and the partition plate: the partition plates are moved out from the belt conveying line and are placed in a centralized mode, and then the cocoon cages are sequentially placed into a cocoon picking machine for cocoon picking.
Preferably, the step (1) of taking the cocoon cage out of the frame and entering the cocoon cage into the cocoon cage line specifically comprises the following steps: the cultivation frame is sent out from the cultivation frame splitting device, enters a chain conveying line, is conveyed to a belt conveying line through the chain conveying line, stays at the position for 5-40s, a sorter special for taking out the cultivation frame is arranged at the position, and takes out the partition plates and the cocoon cage in the cultivation frame and puts the partition plates and the cocoon cage on the belt conveying line; then, moving out the current cultivation frame through a chain conveying line, entering the next cultivation frame, and circularly and repeatedly taking out the cocoon cages and the partition plates in the cultivation frames in sequence; the cultivation frame enters the cleaning machine for cleaning through the cultivation frame recovery conveying line. The cocoon cage entering process provides retention time, the retention time gives sufficient time for a sorter to take the cocoon cage out of the culture frame and place the cocoon cage into the belt conveying line, and a continuous, uninterrupted and stable cocoon cage entering process is realized.
Preferably, the belt conveying line is divided into a middle area, a left side area and a right side area through a separating frame, in the separation process of the partition plate and the cocoon cage, the cocoon cage and the partition plate are flatly placed in the middle area of the belt conveying line, the partition plate and the cocoon cage are orderly placed, and the distance between the partition plate and the cocoon cage is controlled to be larger than 10 mm; the sorted bad cocoons and impurities are placed in the left area and the right area of the belt conveying line and finally conveyed to a cocoon guiding frame to be collected. The sorting worker separates bad cocoons and impurities from the cocoons and puts the bad cocoons into the left side area or the right side area, the cocoon cage and the cocoons are placed in the middle area all the time, the bad cocoons and the good cocoons are prevented from being mixed secondarily, the sorting process is simple, the sorting worker can easily get on the hand, and the requirement on the professional skills of workers is low.
Preferably, the cocoon picking machines are arranged on the same side of the belt conveying line, 3-8 cocoon picking machines are arranged at equal intervals, and the interval between each cocoon picking machine and the belt conveying line is 15-65 cm; 1-2 cocoon collectors are arranged at the corresponding positions of the belt conveying line and each cocoon collecting machine, and the cocoon collectors take the cocoon cages down from the belt conveying line and place the cocoon cages into the cocoon collecting machine. Synchronous cocoon picking can be realized by arranging a plurality of cocoon picking machines, the cocoon picking efficiency is greatly improved, and the cocoon picking yield is improved. In addition, the invention strictly controls the space between the cocoon picking machine and the belt conveying line, thereby not only facilitating the transfer of the cocoon cage, but also facilitating the conveying of the collected silkworm cocoons.
Preferably, the removed partition boards are put on a partition board recovery conveying line, and the partition boards are conveyed into a cleaning barrel through the recovery conveying line and are intensively cleaned. The centralized washing not only can wash cleanly, but also has high washing efficiency, and meets the requirement of industrial culture.
Due to the adoption of the technical scheme, the method has the following beneficial effects:
the invention relates to a sorting assembly line and a sorting method thereof in industrial cultivation, aiming at the defects of a silkworm cocoon sorting process in the prior silkworm breeding technology, a multi-station through type sorting assembly line is designed, the sorting assembly line starts from a splitting assembly line end and ends at a cocoon picking machine to play a role in connection, and a complete and continuous cocoon picking production line is formed. The sorting assembly line can continuously run, the purposes of conveying and sorting are achieved, manual carrying is not needed, and cocoon picking efficiency is greatly improved; bad cocoons and impurities are sorted out, the bad cocoons and the impurities are prevented from being mixed into the silkworm cocoons, and the problem that the bad cocoons are difficult to sort in a silkworm cocoon stacking mode is solved. The concrete beneficial effects are as follows:
1. the sorting assembly line is connected with the splitting device and the cocoon picking machine, so that on one hand, the cocoon cage is continuously taken out from the culture frame by matching with the splitting process, the cocoon cage can conveniently enter the cocoon picking machine, and the probability of fault occurrence in the cocoon picking process is reduced; on the other hand, bad cocoons and impurities on the cocoon cage and the partition plate are sorted out, so that the problem that the quality of the cocoons is influenced because the bad cocoons and the impurities are mixed in the cocoons is avoided, and a complicated process for sorting the bad cocoons and the impurities in a cocoon pile is also avoided. The sorting production line is an intermediate bridge of the whole cocoon picking production line, and is skillfully designed.
2. The sorting method is based on the sorting assembly line, compared with the prior art, the required time for sorting cocoon cages with the same amount is greatly shortened, the number of input sorters is obviously reduced, the labor cost is saved, and the sorting efficiency is improved.
3. The sorting method disclosed by the invention is used for sorting bad cocoons and impurities, so that the quality of the silkworm cocoons is ensured, and the processing and treatment of the silkworm cocoons at the later stage are facilitated; and the cocoons on the partition plate are placed on the cocoon cage, so that the cocoons are prevented from being missed or discarded, and the cocoon picking rate is improved. And the sorting method avoids the complicated process of sorting bad cocoons and impurities in the silkworm cocoon stack
4. Bad cocoons and impurities on the conveying belt are pocketed on the cocoon guide frame, and on the other hand, the bad cocoons and the impurities are collected in the bad cocoon bag, so that the bad cocoons and the impurities are uniformly arranged by a simple mechanism, the bad cocoons cannot fall to the ground, the ground is kept clean, and the cleaning burden is reduced. The whole cocoon guide frame is simple in structure, can be used on a belt conveying line through bolts, and is easy to install and disassemble.
5. Divide into three blocks through the shelf separation, the left side district is the debris recovery district with the right side district, separates bad cocoon and impurity from the silkworm cocoon, prevents that the secondary from mixing, simple structure, and design benefit has alleviateed workman's work burden greatly.
Drawings
The invention will be further explained with reference to the drawings
FIG. 1 is a schematic view of a full sortation line of the present invention;
FIG. 2 is a schematic view of the structure of a chain conveyor;
FIG. 3 is a schematic view of a portion of the conveyor belt line;
FIG. 4 is a schematic view taken along direction A in FIG. 3;
FIG. 5 is a schematic view of the cocoon guide frame;
FIG. 6 is a cross-sectional view of the cocoon guiding plate.
Detailed Description
As shown in fig. 1 to 6, the invention provides a sorting assembly line in industrial aquaculture, which comprises a chain conveyor line 1 and a belt conveyor line 3, wherein the chain conveyor line 1 is provided with 2-10 pieces, the chain conveyor line 1 is connected with a culture frame splitting device, and the split culture frames are conveyed by the chain conveyor line 1; the chain conveyor line 1 is composed of a chain conveyor, and as shown in fig. 2, the chain is driven by a motor to run, so that the cultivation frame is driven to advance. Belt conveyor line 3 installs in the top of chain conveyor line 1, and belt conveyor line 3 installs in the top of chain conveyor line 1 with striding the mode promptly, and both are perpendicular each other, and the perpendicular mode is not only the installation of course, and chain conveyor line 1 still can be certain contained angle installation with belt conveyor line 3, and this contained angle can be between 45-90 degrees.
The chain conveying line 1 is located at the upstream position of the belt conveying line 3, a partition plate recovery conveying line 4 and cocoon picking machines 5 are further arranged at the downstream position of the belt conveying line 3, and all the cocoon picking machines 5 are installed on the same side of the belt conveying line 3 and are arranged at equal intervals. The baffle recovery conveyor line 4 is installed below the belt conveyor line 3, and the belt conveyor line 3 passes through the baffle recovery conveyor line 4 in a crossing manner.
A separating frame 11 is arranged at the position of a belt 7 of the belt conveying line 3, the separating frame 11 is fixed through a connecting rack 19, the belt 7 is divided into a middle area 8, a left area 9 and a right area 10 by the separating frame 11, and the middle area 8 is used for conveying cocoon cages and cultivation partition plates; the left area 9 and the right area are used for conveying broken cocoons and impurities. A gap of 2-8mm exists between the bottom of the separation frame 11 and the belt 7, so that the separation frame 11 is prevented from contacting the belt 7 to influence the conveying of the belt 7. The width of the left area 9 and the right area 10 is 10-30cm, and the width of the middle area 8 is based on the smooth conveying of the culture partition plates and the cocoon cage. Separate into three blocks through separating frame 11, left side district 9 and right side district 10 are debris recovery district, separate bad cocoon and impurity from the silkworm cocoon, prevent that the secondary from mixing, simple structure, design benefit has alleviateed workman's work burden greatly.
The end of the belt conveyor line 3 is provided with a cocoon guide frame 12, and the cocoon guide frame 12 is fixed on the inner side of a frame 19 of the belt conveyor line 3 through bolts. Cocoon guiding frame 12 slope sets up, and cocoon guiding frame 12's inside groove is located the terminal below of belt transfer chain 3 for bad cocoon and impurity can drop to cocoon guiding frame 12's inside groove after reaching belt transfer chain 3 end, and along inside groove gliding, hang bad cocoon bag and can collect bad cocoon and impurity on cocoon guiding frame 12. An upper baffle 13 is welded on the cocoon guide frame 12, a flow guide channel 14 is formed by the upper baffle 13 and an inner groove of the cocoon guide frame 12, and bad cocoons flow into the bad cocoon bag through the flow guide channel 14. The upper baffle 13 plays a certain shielding role, and prevents the falling of damaged cocoons and impurities from bouncing up from the surface of the inner groove and falling. Bad cocoons and impurities on the belt 7 are pocketed on the one hand by the cocoon guide frame 12, and on the other hand, the bad cocoons and the impurities are collected in a bad cocoon bag, so that the bad cocoons and the impurities are uniformly arranged by a simple mechanism, the bad cocoons and the impurities cannot fall to the ground, the ground is kept clean, and the cleaning burden is reduced. The whole cocoon guide frame 12 is simple in structure, can be used on the belt conveyor line 3 through bolts, and is easy to mount and dismount.
In actual use, the bad cocoons are accumulated in the bad cocoon bag, the weight of the bad cocoon bag is gradually increased, and the bad cocoons are easy to separate from the cocoon guide frame 12 and fall off. Based on the problem, the cocoon guiding transverse plate 15 is arranged at the position of the flow guide channel 14, the cocoon feeding port 16 is arranged in the cocoon guiding transverse plate 15, and as shown in fig. 6, the cocoon feeding port 16 is designed to have a certain gradient, so that broken cocoons and impurities can accurately slide into the cocoon feeding port 16. The bottom surface of the cocoon guiding transverse plate 15 is provided with two hooks 17 and a cocoon discharging pipe 18, and the two hooks 17 can hook the two sides of a damaged cocoon bag; cocoon tube 18 communicates with cocoon outlet 16, and cocoon tube 18 matches there is bad cocoon bucket, and bad cocoon bucket can connect cocoon tube 18, and the surface of cocoon tube 18 is equipped with the external screw thread, and the bung hole department of bad cocoon bucket is equipped with the internal thread, and external screw thread and internal thread phase-match. The cocoon guiding transverse plate 15 is provided with a clasp 17 and a cocoon discharging pipe 18, the clasp 17 can hook two ends of a bad cocoon bag to fix the bad cocoon bag, and the bad cocoon bag is prevented from falling off from the cocoon guiding frame 12 due to the weight increase of the bad cocoon bag; the cocoon discharging pipe 18 is matched with a damaged cocoon cylinder, so that the whole structure is firmer and is not easy to overturn.
The sorting method based on the sorting assembly line in the industrial aquaculture comprises the following steps:
(1) and (3) taking the cocoon cage out of the frame and entering the cocoon cage into the line:
the cultivation frames are delivered from the cultivation frame splitting device, enter the chain conveying line 1, are conveyed to the belt conveying line 3 through the chain conveying line 1, and stay for 5-40s at the position, a sorting person 2 specially used for taking the frames is arranged at the position, and a sorting person 2 is usually arranged for each chain conveying line 1. The sorter 2 takes out the partition plates and the cocoon cages in the cultivation frame and puts the partition plates and the cocoon cages into the middle area 8 of the belt conveyor line 3; then, moving out the current cultivation frame through the chain conveying line 1, entering the next cultivation frame, and circularly and repeatedly taking out the cocoon cages and the partition plates in the cultivation frames in sequence; the cultivation frame enters the cleaning machine for cleaning through the cultivation frame recovery conveying line.
The cocoon cage entering process provides retention time, the retention time gives sufficient time for the sorter 2 to take the cocoon cage out of the culture frame and place the cocoon cage into the belt conveyor line 3, and a continuous, uninterrupted and stable entering process is realized.
(2) Sorting a partition plate and a cocoon cage:
the belt conveyor line 3 is divided into a middle area 8, a left area 9 and a right area 10 through a separating frame 11, and in the separation process of the partition plate and the cocoon cage, the cocoon cage and the partition plate are flatly placed in the middle area 8 of the belt conveyor line 3; sorting workers 2 are arranged on two sides of the belt conveying line 3, a cocoon cage and a partition plate are firstly disassembled and horizontally placed, the partition plate and the cocoon cage are orderly placed, the distance between the partition plate and the cocoon cage is controlled to be larger than 10mm, and the cocoon cage and the partition plate are prevented from being overlapped; the cocoon cage and the partition plate move along with the belt conveyor line 3, silkworm cocoons, bad cocoons and impurities on the partition plate are sorted out, and the bad cocoons and the impurities on the cocoon cage are synchronously sorted out; the sorted bad cocoons and impurities are placed in a left area 9 and a right area 10 of the belt conveying line 3, are conveyed to the tail end along with the belt 7, and finally fall to a cocoon guide frame 12 to be collected. The sorted cocoons are transferred to a cocoon cage, so that the cocoons are concentrated on the cocoon cage, and the cocoons on the cocoon cage can be collected completely. The partition and cocoon cage continue to be transported in the intermediate zone 8.
(3) Transferring the partition plate:
when the transfer chain 4 is retrieved through the baffle to the baffle, on sorting person 2 shifted out the baffle from belt transfer chain 3 and placed baffle recovery transfer chain 4, sent the baffle into the wash bowl through this recovery transfer chain, concentrated washing. The centralized washing not only can wash cleanly, but also has high washing efficiency, and meets the requirement of industrial culture.
(4) Transferring a cocoon cage:
sequentially putting the cocoon cages into a cocoon picking machine 5 for cocoon picking;
the cocoon picking machine 5 is arranged on the same side of the belt conveying line 3, 3-8 cocoon picking machines 5 are arranged at equal intervals, and the interval between the cocoon picking machine 5 and the belt conveying line 3 is 15-65 cm; 1-2 cocoon collectors are arranged at the corresponding positions of the belt conveying line 3 and each cocoon collecting machine 5, and the cocoon collectors take the cocoon cages down from the belt conveying line 3 and place the cocoon cages into the cocoon collecting machines 5. Synchronous cocoon picking can be realized by arranging a plurality of cocoon picking machines 5, the cocoon picking efficiency is greatly improved, and the cocoon picking yield is improved. In addition, the invention strictly controls the space between the cocoon picking machine 5 and the belt conveyor line 3, thereby not only facilitating the transfer of the cocoon cage, but also facilitating the conveying of the collected silkworm cocoons.
The sorting assembly line carries out sorting tests, sorting data of one week are tested, the testing time is 15-16 pm every day, and the tests are shown in table 1:
TABLE 1
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered in the protection scope of the present invention.
Claims (10)
1. Letter sorting assembly line in batch production breed, including chain transfer chain and belt transfer chain, its characterized in that: the chain conveyor line is equipped with 2-10, and the belt conveyor line is installed above the chain conveyor line in an striding manner.
2. The cocoon inspection flow line in industrial aquaculture of claim 1, characterized in that: the cocoon guide frame is arranged at the tail end of the belt conveying line and is obliquely arranged, an inner groove of the cocoon guide frame is located below the tail end of the belt conveying line, a bad cocoon bag is sleeved on the cocoon guide frame, and the cocoon guide frame is fixed in a rack of the belt conveying line through bolts.
3. The cocoon inspection flow line in industrial aquaculture of claim 2, characterized in that: an upper baffle is welded on the cocoon guide frame, a flow guide channel is formed by the upper baffle and an inner groove of the cocoon guide frame, and the bad cocoons flow into the bad cocoon bag through the flow guide channel.
4. The cocoon inspection flow line in industrial aquaculture of claim 3, characterized in that: a cocoon guide transverse plate is arranged at the position of the flow guide channel, and a cocoon outlet is formed in the cocoon guide transverse plate; the bottom surface of the cocoon guide transverse plate is provided with two hooks and a cocoon discharging pipe, and the two hooks can hook the two sides of a damaged cocoon bag; the cocoon feeding pipe is communicated with the cocoon feeding opening, the cocoon feeding pipe is matched with a bad cocoon barrel, the bad cocoon barrel can be connected with the cocoon feeding pipe, external threads are arranged on the surface of the cocoon feeding pipe, internal threads are arranged at the barrel opening of the bad cocoon barrel, and the external threads are matched with the internal threads.
5. The cocoon inspection flow line in industrial aquaculture of claim 1, characterized in that: a separating frame is arranged on the belt conveying line, the separating frame divides the belt into a middle area, a left side area and a right side area, and the middle area is used for conveying the cocoon cage and the culture partition plate; the left side area and the right side area are used for conveying broken cocoons and impurities.
6. The sorting method based on the sorting assembly line in the industrial aquaculture is characterized by comprising the following steps of:
(1) the cocoon cage is taken out of the frame and is put into the line;
(2) sorting a partition plate and a cocoon cage: sorting workers are arranged on two sides of the belt conveying line, and the cocoon cage and the partition plate are firstly disassembled and horizontally placed; the cocoon cage and the partition plate move along with the belt conveyor line, silkworm cocoons, bad cocoons and impurities on the partition plate are sorted out, and the bad cocoons and the impurities on the cocoon cage are synchronously sorted out; transferring the silkworm cocoons to a cocoon cage, placing bad cocoons and impurities on a belt conveying line, and finally collecting the bad cocoons and the impurities through a cocoon guide frame;
(3) transferring the cocoon cage and the partition plate: the partition plates are moved out from the belt conveying line and are placed in a centralized mode, and then the cocoon cages are sequentially placed into a cocoon picking machine for cocoon picking.
7. The sorting method based on the sorting production line in the industrial aquaculture according to claim 6, wherein the sorting method comprises the following steps: the step (1) of taking the cocoon cage out of the frame and entering the cocoon cage into the cocoon cage comprises the following steps: the cultivation frame is sent out from the cultivation frame splitting device, enters a chain conveying line, is conveyed to a belt conveying line through the chain conveying line, stays at the position for 5-40s, a sorter special for taking out the cultivation frame is arranged at the position, and takes out the partition plates and the cocoon cage in the cultivation frame and puts the partition plates and the cocoon cage on the belt conveying line; then, moving out the current cultivation frame through a chain conveying line, entering the next cultivation frame, and circularly and repeatedly taking out the cocoon cages and the partition plates in the cultivation frames in sequence; the cultivation frame enters the cleaning machine for cleaning through the cultivation frame recovery conveying line.
8. The sorting method based on the sorting production line in the industrial aquaculture according to claim 6, wherein the sorting method comprises the following steps: the belt conveying line is divided into a middle area, a left side area and a right side area through a separating frame, in the separation process of the partition plate and the cocoon cage, the cocoon cage and the partition plate are horizontally placed in the middle area of the belt conveying line, the partition plate and the cocoon cage are orderly placed, and the distance between the partition plate and the cocoon cage is controlled to be larger than 10 mm; the sorted bad cocoons and impurities are placed in the left area and the right area of the belt conveying line and finally conveyed to a cocoon guiding frame to be collected.
9. The sorting method based on the sorting production line in the industrial aquaculture according to claim 6, wherein the sorting method comprises the following steps: the cocoon picking machine is arranged on the same side of the belt conveying line, 3-8 cocoon picking machines are arranged at equal intervals, and the interval between the cocoon picking machine and the belt conveying line is 15-65 cm; 1-2 cocoon collectors are arranged at the corresponding positions of the belt conveying line and each cocoon collecting machine, and the cocoon collectors take the cocoon cages down from the belt conveying line and place the cocoon cages into the cocoon collecting machine.
10. The sorting method based on the sorting production line in the industrial aquaculture according to claim 6, wherein the sorting method comprises the following steps: and putting the moved partition plate into a partition plate recovery conveying line, conveying the partition plate into a cleaning barrel through the recovery conveying line, and performing centralized washing.
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