CN111188406A - Construction method of tree growth ring texture fair-faced concrete - Google Patents

Construction method of tree growth ring texture fair-faced concrete Download PDF

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Publication number
CN111188406A
CN111188406A CN201911398191.0A CN201911398191A CN111188406A CN 111188406 A CN111188406 A CN 111188406A CN 201911398191 A CN201911398191 A CN 201911398191A CN 111188406 A CN111188406 A CN 111188406A
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China
Prior art keywords
texture
concrete
base layer
construction
pouring space
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CN201911398191.0A
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Chinese (zh)
Inventor
李桂新
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Hunan No5 Engineering Co ltd
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Hunan No5 Engineering Co ltd
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Priority to CN201911398191.0A priority Critical patent/CN111188406A/en
Publication of CN111188406A publication Critical patent/CN111188406A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/06Natural ornaments; Imitations thereof
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use
    • E04G9/10Forming or shuttering elements for general use with additional peculiarities such as surface shaping, insulating or heating, permeability to water or air

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

The invention provides a tree growth ring texture bare concrete construction method, which is not difficult to find through application of construction cases to the construction method, has mature technology, convenient operation and good effect, saves resources to the maximum extent and reduces negative effects on the environment, does not need to make complex architectural decoration on the surface of a concrete building structure, avoids building waste generated during decorative veneer construction, is green and environment-friendly in the construction process, can be delivered for use only by locally polishing the surface of the building structure after the concrete building is finished, and does not need to perform complex architectural decoration, thereby shortening the construction period.

Description

Construction method of tree growth ring texture fair-faced concrete
Technical Field
The invention relates to the technical field of concrete construction, in particular to a tree growth ring texture bare concrete construction method.
Background
With the rapid development of national economy, the fair-faced concrete frequently appears in the works of architects, the natural texture of tree growth rings is directly marked on the surface of the concrete, the natural beauty is combined with the beauty of building art, the stiff cement concrete is endowed with the vitality of the nature, and various beautiful and unique tree growth ring texture building artworks are created. Therefore, the method not only avoids the re-decoration of the surface of the concrete structure, but also is beneficial to reducing the self weight of the building, reducing the cost, shortening the construction period, and is green, environment-friendly and energy-saving. This is undoubtedly a significant innovation for the construction field, whereby re-decoration of the surface of the concrete structure can be avoided. However, at present, no ideal construction method is provided to ensure the construction effect, and therefore, the application provides a tree annual ring texture bare concrete construction method.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a tree growth ring texture bare concrete construction method.
The invention is realized by the following technical scheme:
the invention provides a tree growth ring texture fair-faced concrete construction method, which comprises the following steps:
processing and manufacturing texture lining plates with the same thickness and width, and fixedly installing the processed texture lining plates on the base layer template according to a set fixing method;
after positioning and elevation control are finished, the base layer templates are supported and fixed through balsawood, so that a pouring space is enclosed between the base layer templates, and one surface, fixedly provided with the texture lining plate, of the base layer template is used as a pouring contact surface and faces the pouring space;
binding steel bars in the pouring space according to design requirements;
after the base layer template and the texture lining plate are washed and wetted by clear water, pouring concrete into the pouring space, and tamping the concrete poured into the pouring space layer by layer according to a set tamping method until all bubbles in the concrete are blown out;
and after the concrete in the pouring space reaches a set strength, removing the light wood support and the base layer template.
Preferably, the processed and manufactured texture lining plate is a fir finished plate with the thickness of 5mm, the width of 100mm, a flat and smooth surface and clear and attractive tree annual ring texture.
Preferably, the base layer template is raw wood plywood with the thickness of 12 mm.
Preferably, the setting and fixing method is an arrangement method of the shooting nails when the shooting nails are shot by using a manual pneumatic gun shooting nail shooter to fixedly install the texture lining plate on the base layer template, that is:
penetrate the nail along texture welt width direction establishes three rows, and be close to penetrate the nail of texture welt edge to the distance of texture welt edge is 20mm, and penetrate between the nail on the texture welt length direction interval is less than or equal to 150mm, the interval preferred is 100 mm.
Preferably, the balsa wood support is a wood purlin.
Preferably, the tamping method is set to be that an insertion type vibrator is used for tamping concrete in the pouring space layer by layer in a fast-insertion and slow-pulling mode.
In the embodiment, the construction method is mature in technology, convenient to operate and good in effect, resources are saved to the maximum extent, negative influences on the environment are reduced, complex architectural decoration is not needed to be made on the surface of the concrete building structure, building waste generated during decorative veneer construction is avoided, the construction process is green and environment-friendly, meanwhile, the concrete building can be delivered for use only by performing local polishing treatment on the surface of the building structure after the concrete building is completed, complex architectural decoration is not needed, and therefore the construction period is shortened.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In order to facilitate understanding of the tree growth ring texture fair-faced concrete construction method provided by the embodiment of the invention, firstly, an application scenario of the tree growth ring texture fair-faced concrete construction method provided by the embodiment of the invention is described. Because no ideal construction method is provided at present to ensure the construction effect, the application provides a tree annual ring texture bare concrete construction method.
The construction method of the tree growth ring texture fair-faced concrete comprises the following steps:
(1) and processing and manufacturing the texture lining plates with the same thickness and width, and fixedly installing the processed texture lining plates on the base layer template according to a set fixing method.
The base layer template is a log plywood with the thickness of 12 mm. Specifically, the basic unit template is the template of each position of the concrete building that designs the preparation according to the template engineering deepening, for example roof beam, post can make into the typical forms, and the basic unit template selects for use 12mm thick log plywood, does benefit to the fixed of texture welt, and the deformation is more close.
The processed and manufactured texture lining plate is a fir finished plate with the thickness of 5mm, the width of 100mm, the smooth surface and clear and attractive tree growth ring texture, the thickness and the width are moderate, the fir finished plate is convenient to be tightly attached to a base layer template, and the molding of a curved surface and cambered surface special-shaped component template is also facilitated.
When the texture lining plate is processed and manufactured, a fir (finished fir is selected) meeting the set requirements is selected and sawn into a wood plate (the thickness is 8-9 mm), the annual ring textures meeting the construction requirements (the tree annual ring textures are clear) are selected and then planed and straightened, and the texture lining plate with the tree annual ring textures and the thickness of 5mm and the width of 100mm is manufactured (of course, finished products can be directly purchased in the market).
The texture lining plate is fixedly arranged on the base layer template through the shooting nails according to a set fixing method, the set fixing method is a distribution method of the shooting nails when the shooting nails are shot by using a manual pneumatic gun shooting nail shooter to fixedly arrange the texture lining plate on the base layer template, namely: the ejected shooting nails are arranged in three rows along the width direction of the texture lining plate, the distance from the shooting nail close to the edge of the texture lining plate is 20mm, meanwhile, the interval between the adjacent shooting nails in the length direction of the texture lining plate is less than or equal to 150mm, and the interval can be preferably 100 mm. Thus, the texture lining plate is firmly fixed on the base layer template.
In addition, when the texture lining plates are fixedly arranged on the base layer template, any two adjacent texture lining plates are in close contact with each other. Compared with the prior art, this application need not reserve between the texture welt and flow the seam, fixes with the mode of in close contact with range between the texture welt, and installation effectiveness is higher comparatively speaking, and is fixed to the roughness when the installation of texture welt can be more simple and convenient comparatively speaking to the control.
In addition, the template system that this application formed through above-mentioned scheme compares with prior art, need not carve the steel mould that has the wood texture effect in advance, and the reuse steel mould makes the high density template that has the wood texture effect, but directly uses the fir finished product panel that thickness is 5mm, width 100mm, the surface is level and smooth and the clear pleasing to the eye of trees growth ring texture as the texture welt, and relatively speaking on the construction process, obviously can adapt to the use of the concrete building that is bigger and the molding is more complicated to processing is also relatively more simple and convenient more certainly, and the correction is also more simple and convenient.
(2) After positioning and elevation control are completed, the light wood supports and fixes the base layer templates, so that a pouring space is defined between the base layer templates, and one surface of the base layer template, on which the texture lining plate is fixedly installed, faces the pouring space as a pouring contact surface.
The base layer formwork is used as a forming main support structure of the formwork system and is generally divided into an inner side formwork and an outer side formwork according to a construction mode, the inner side formwork and the outer side formwork are respectively supported and fixed through balsa wood, and a pouring space is formed between the inner side formwork and the outer side formwork. Texture lining plates are fixedly installed on the inner side template and the outer side template respectively, and one surface of each texture lining plate is used as a pouring contact surface and faces towards a pouring space.
The template of basic unit passes through the balsa wood and supports fixedly, when fixed, make the formwork ground of template of basic unit be the plane, concrete construction that specifically can use goes out a plane, and the balsa wood supports for the wood santalum album fossil fragments, the wood santalum album fossil fragments specifically are horizontal pole and montant that adopts the china fir wood lumber timber that the cross-section is 50mm x 70mm as the wood santalum album fossil fragments, use the wood santalum album fossil fragments as the secondary joist of this technical template support system, compared with the secondary joist that adopts square steel fossil fragments as the template support system among the prior art, the whole weight of this scheme is lighter, and can adopt traditional steel pipe fastener formula mounting, wheel knot formula mounting, bowl knot formula mounting etc. to carry out fixed connection, the suitability is wider.
(3) And binding the reinforcing steel bars in the pouring space according to the design requirement. The steel bars are arranged and tied in the pouring space, so that the structural strength of the concrete building is enhanced, and the steel bars are tied according to the design requirements and the existing construction process.
(4) After the wet base layer template and the texture lining plate are washed by clear water, concrete is poured into the pouring space, and the concrete poured into the pouring space is tamped layer by layer according to a set tamping method until all bubbles in the concrete are blown out.
Use the clear water to wash moist basic unit template and texture welt, basic unit template and texture welt soak the back thoroughly, and between the basic unit template, between the texture welt and between texture welt and the basic unit template can be because of meeting water inflation contact inseparabler, can effectually prevent when concreting like this that the concrete from bleeding between the gap. Simultaneously, this application compares with prior art, because texture welt surfacing is smooth in this application, needn't brush isolating agent, release agent and the thomson water seal of import before concreting, and this can save the cost of labor undoubtedly in the construction, obtains better control on material cost simultaneously.
The method is characterized in that concrete poured in the pouring space is tamped layer by layer according to a set tamping method, the used set tamping method is to tamp the concrete in the pouring space layer by layer in a fast-inserting and slow-pulling mode by using an insertion type vibrator, and the set tamping method can be specifically understood as follows: the quick insertion means that the concrete is tamped into the vibrating rod of the plug-in vibrator at a speed faster than the pulling speed, the slow pulling means that the vibrating rod of the plug-in vibrator is pulled out of the concrete at a speed slower than the pulling speed, the quick insertion means that air bubbles in the lower layer of concrete cannot be discharged after the upper layer of concrete is compacted, and the slow pulling means that the concrete can be filled in a cavity caused by the vibrating rod. In the vibrating process, the inserting point of the vibrating rod is kept uniform, and the vibrating rod is slightly pulled up and down, so that the concrete is vibrated layer by layer to be compact until all bubbles in the concrete are blown out. As for concrete building structures such as components with dense steel bars and special-shaped roofs with large gradient, self-compacting concrete can be flexibly adopted for pouring.
(5) And after the concrete in the pouring space reaches the set strength, dismantling the balsawood supports and the base layer template. When the balsawood supports and the base layer templates are dismantled, the form dismantling mode of forced dismantling and hard prying is required to be prevented, the concrete building is prevented from being damaged, the surface effect is prevented from being influenced, and the protection and the maintenance of the concrete building are required to be enhanced while the base layer templates are dismantled. After the basic template is removed, the tree annual ring texture patterns on the texture lining plate with the tree annual ring textures are firmly marked on the surface of the formed concrete building, and the bare concrete building structure with clear tree annual ring textures is formed.
This application has the texture welt of trees annual ring texture through the surface lining subsides that is used for fashioned basic unit template of reinforced concrete building and concrete to contact, the concrete is closely knit through vibrating, in the hardening process that condenses at the concrete, texture welt and concrete both closely laminate, the back is demolishd to the basic unit template, the firm seal of a government organization in old china of trees annual ring texture pattern on the texture welt is on the surface of shaping concrete, form the clear water concrete building structure who has clear trees annual ring texture pattern, the decorative cover need not be done on concrete structure surface, the building rubbish that produces when having avoided decorating the veneer construction, green, environmental protection and energy saving.
The construction method has the following successful construction cases: the Changsha county universe tourism centralized and distributed center (Tian-Han dynasty opera art culture garden) is a square meter with a total floor area of 234810 square meters and a building area of 14870 square meters (wherein the Tian-Han dynasty art center is a square meter with a square meter of 3439.2, the Tian-Han art institute is a square meter with a square meter of 2461.2, a visitor service center and a reception center is a square meter with a square meter of 3525.9). The decorative area of the project tree annual ring texture clear water concrete is about 18000 square meters, and by adopting the construction method, the decorative time of the decorative part of the clear water concrete is saved by about 60 days, and the decorative cost is saved by about 18000 square meters multiplied by 800 square meters per unit which is 14400000 yuan. The engineering examples show that: the construction method has the advantages of mature technology, convenient operation, good effect and green and environment-friendly construction process.
Through the practical application of the construction method, the construction method also finds that the construction method saves resources to the maximum extent and reduces negative effects on the environment, such as construction dust, construction noise, decorative building rubbish and the like, so that the aims of four-section one-environment protection (energy conservation, land conservation, water conservation, material conservation and environmental protection) are fulfilled; meanwhile, after the concrete building is completed, the concrete building can be delivered for use only by locally polishing the surface of the building structure, and complex building decoration is not needed, so that the construction period is shortened.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. A tree growth ring texture bare concrete construction method is characterized by comprising the following steps:
processing and manufacturing texture lining plates with the same thickness and width, and fixedly installing the processed texture lining plates on the base layer template according to a set fixing method;
after positioning and elevation control are finished, the base layer templates are supported and fixed through balsawood, so that a pouring space is enclosed between the base layer templates, and one surface, fixedly provided with the texture lining plate, of the base layer template is used as a pouring contact surface and faces the pouring space;
binding steel bars in the pouring space according to design requirements;
after the base layer template and the texture lining plate are washed and wetted by clear water, pouring concrete into the pouring space, and tamping the concrete poured into the pouring space layer by layer according to a set tamping method until all bubbles in the concrete are blown out;
and after the concrete in the pouring space reaches a set strength, removing the light wood support and the base layer template.
2. The method for constructing bare concrete with tree growth ring textures as claimed in claim 1, wherein the processed texture lining board is a finished cedar board with thickness of 5mm, width of 100mm, smooth surface and clear and beautiful tree growth ring textures.
3. The method of claim 1, wherein the base form is a wood veneer having a thickness of 12 mm.
4. The method for constructing bare concrete with tree ring texture as claimed in claim 1, wherein the setting and fixing method is a method for arranging shooting nails when shooting the shooting nails by using a manual pneumatic gun shooter to fix the texture lining board on the base layer template, which comprises:
penetrate the nail along texture welt width direction establishes three rows, and be close to penetrate the nail of texture welt edge to the distance of texture welt edge is 20mm, and penetrate between the nail on the texture welt length direction interval is less than or equal to 150mm, the interval preferred is 100 mm.
5. The method of claim 1, wherein the balsa wood support is a wood purlin keel.
6. The method for constructing bare concrete according to tree ring textures of claim 1, wherein the tamping method is set to use an insertion type vibrator to tamp the concrete in the pouring space layer by layer in a fast-insertion and slow-pulling manner.
CN201911398191.0A 2019-12-30 2019-12-30 Construction method of tree growth ring texture fair-faced concrete Pending CN111188406A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201911398191.0A CN111188406A (en) 2019-12-30 2019-12-30 Construction method of tree growth ring texture fair-faced concrete

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CN111188406A true CN111188406A (en) 2020-05-22

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05133095A (en) * 1991-04-17 1993-05-28 Mitsui Constr Co Ltd Work execution method for placing concrete
CN201305998Y (en) * 2008-11-27 2009-09-09 中建三局建设工程股份有限公司 Fair-faced concrete molding compound template
CN102476396A (en) * 2010-11-29 2012-05-30 天津市世纪东方建筑景观雕塑技术开发中心 Manufacturing method for imitated bank-retaining bark log made of ordinary cement material
CN103821366A (en) * 2014-03-03 2014-05-28 永升建设集团有限公司 Plain concrete wall surface groove type three-dimensional wood grains decoration construction method
CN103938758A (en) * 2014-04-22 2014-07-23 巨匠建设集团有限公司 Method for manufacturing bare concrete concave-convex wood grain decoration wall
CN204531376U (en) * 2015-04-23 2015-08-05 江苏省华建建设股份有限公司 Wood grain clear water gang form system
CN105544963A (en) * 2015-12-16 2016-05-04 中国建筑第二工程局有限公司 Wood grain finish fair-faced concrete formwork and construction method thereof
CN105804391A (en) * 2016-03-25 2016-07-27 浙江省建工集团有限责任公司 Construction method of combined formwork of special-shaped double-curved-surface wood-grain bare concrete wall
CN206091135U (en) * 2016-08-30 2017-04-12 浙江大经建设集团股份有限公司 Grain ecosystem clear water concrete

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05133095A (en) * 1991-04-17 1993-05-28 Mitsui Constr Co Ltd Work execution method for placing concrete
CN201305998Y (en) * 2008-11-27 2009-09-09 中建三局建设工程股份有限公司 Fair-faced concrete molding compound template
CN102476396A (en) * 2010-11-29 2012-05-30 天津市世纪东方建筑景观雕塑技术开发中心 Manufacturing method for imitated bank-retaining bark log made of ordinary cement material
CN103821366A (en) * 2014-03-03 2014-05-28 永升建设集团有限公司 Plain concrete wall surface groove type three-dimensional wood grains decoration construction method
CN103938758A (en) * 2014-04-22 2014-07-23 巨匠建设集团有限公司 Method for manufacturing bare concrete concave-convex wood grain decoration wall
CN204531376U (en) * 2015-04-23 2015-08-05 江苏省华建建设股份有限公司 Wood grain clear water gang form system
CN105544963A (en) * 2015-12-16 2016-05-04 中国建筑第二工程局有限公司 Wood grain finish fair-faced concrete formwork and construction method thereof
CN105804391A (en) * 2016-03-25 2016-07-27 浙江省建工集团有限责任公司 Construction method of combined formwork of special-shaped double-curved-surface wood-grain bare concrete wall
CN105804391B (en) * 2016-03-25 2017-11-17 浙江省建工集团有限责任公司 The construction method of special-shaped hyperboloid wood grain dry concrete wall gang form
CN206091135U (en) * 2016-08-30 2017-04-12 浙江大经建设集团股份有限公司 Grain ecosystem clear water concrete

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Application publication date: 20200522