CN111185353A - Coated lens infrared curing temperature control system and method - Google Patents
Coated lens infrared curing temperature control system and method Download PDFInfo
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- CN111185353A CN111185353A CN202010150647.8A CN202010150647A CN111185353A CN 111185353 A CN111185353 A CN 111185353A CN 202010150647 A CN202010150647 A CN 202010150647A CN 111185353 A CN111185353 A CN 111185353A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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Abstract
The invention relates to a system and a method for controlling infrared curing temperature of a coated lens, wherein the system comprises a conveying device, a first detection device, a curing oven, a second detection device, a third detection device, a drying box, a fourth detection device, a fifth detection device and a sorting device; the real-time temperature detection of the coated lenses before and after entering the curing oven is compared with the corresponding preset temperature, the curing environment control device is used for controlling the curing parameters of the curing oven, the temperature detection of the coated lenses before and after entering the drying box is compared with the corresponding preset temperature, and the drying environment control device is used for controlling the drying parameters of the drying box, so that the working environments of the curing oven and the drying box can be timely adjusted according to the actual conditions of the coated lenses, the finished product rate is improved, the defective rate is reduced, and the curing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of lens curing, in particular to a system and a method for controlling infrared curing temperature of a coated lens.
Background
The existing curing process is widely applied to the lens manufacturing process, and has the defects of poor controllability of the curing process, incapability of adjusting according to the actual condition of a coated lens, high defective rate and the like on the basis of obtaining light weight, impact resistance and rich and diverse functions, so that the cost is higher, the adjusting time is long and the production efficiency is low.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention provides a system and a method for controlling infrared curing temperature of a coated lens.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the infrared curing temperature control system for the coated lens comprises a conveying device, a first detection device, a curing oven, a second detection device, a third detection device, a drying box, a fourth detection device, a fifth detection device and a sorting device; wherein the content of the first and second substances,
the conveying device receives the coated lenses at the inlet position of the conveying device, and conveys the coated lenses subjected to curing treatment to a fifth detection device and a sorting device after sequentially passing through a curing oven and a drying box;
the first detection device and the second detection device are respectively and correspondingly arranged at the inlet position and the outlet position of the curing oven so as to detect the actual temperature of the coated lens before and after the coated lens moves in and out of the curing oven, and the curing environment control device is respectively connected with the first detection device, the curing oven and the second detection device so as to correspondingly adjust the curing environment of the curing oven according to the detected temperature of the coated lens;
the third detection device and the fourth detection device are respectively and correspondingly arranged at the inlet position and the outlet position of the drying box so as to detect the actual temperature of the coated lens before and after the coated lens moves into and out of the drying box, and the drying environment control device is respectively connected with the third detection device, the drying box and the fourth detection device so as to correspondingly adjust the drying environment of the drying box according to the detected temperature of the coated lens;
the fifth detection device is arranged at the tail end of the fourth detection device so as to detect the curing effect of the cured coated lens and send the detected coated lens into the sorting device;
the sorting device is arranged at the rear side of the fifth detection device and respectively sends the coated lenses into a qualified area and a defective area according to the detection result of the fifth detection device on the curing effect of the coated lenses;
and wherein, the transmission control device, the curing environment control device and the drying environment control device are respectively connected with the master control console; the method is characterized in that:
the stoving case includes the box the inside from the top at least equidistant a plurality of rotary mechanism that is provided with of box, rotary mechanism's the left and right sides has linked firmly the rotation axis respectively, the outer end of rotation axis is connected with the inner wall of box with rotatable mode, has seted up the holding tank at every rotary mechanism's upper surface, is provided with positioning mechanism above every holding tank, is provided with a plurality of high temperature probe respectively at the inner wall back of box and both sides, has seted up liquid on the inner wall bottom surface of box and has stayed the groove.
Furthermore, a priority control module is arranged in the conveying control device, and when the conveying device is required to perform corresponding conveying state adjustment, the priority control module preferentially adjusts the conveying speed of the conveying device and then performs start-stop adjustment.
Further, a mechanical claw is arranged on the front wall in the drying box body, and the mechanical claw can realize the exchange of the coating lenses between the adjacent 2 rotating mechanisms.
Furthermore, the high-temperature probes arranged between the 2 adjacent rotating mechanisms on the back surface of the inner wall of the box body are identical in number and equal in spacing.
Further, the interval of the high temperature probes arranged between the 2 adjacent rotating mechanisms on the side surface of the inner wall of the box body is equal, and the number of the high temperature probes is gradually reduced from bottom to top.
Furthermore, the drying environment control device can correspondingly control the opening and closing of the accommodating groove, the action of the mechanical claw, and the working power and the working time of the high-temperature probe.
Further, the fifth inspection device inspects the coated lens for at least one of coating thickness, coating temperature, coating color and coating uniformity.
Further, the invention also provides a method for controlling the infrared curing temperature of the coated lens, which is characterized by comprising the following steps: the method comprises the following steps:
1) the mechanical arm sends the coated lens into a conveying device;
2) after the coated lens is conveyed to the first detection device by the conveying device for furnace entering temperature detection, the first detection device sends detection data to the curing environment control device, the conveying device conveys the coated lens into the curing furnace, and after curing is completed, the coated lens is moved out of the curing furnace by the conveying device and is conveyed to the second detection device for furnace exiting temperature detection, and the detection data is sent to the curing environment control device;
3) the curing environment control device correspondingly controls relevant parameters of the curing oven according to the comparison between the actually measured oven entering temperature and the oven exiting temperature of the coated lens and the preset oven entering temperature and the preset oven exiting temperature;
4) after the coated lenses are sent to a third detection device by the manipulator to be subjected to in-box temperature detection, the third detection device sends detection data to a drying environment control device, the coated lenses are sent to a drying box by the manipulator to be dried, after the drying is finished, the coated lenses are sent to a fourth detection device to be subjected to out-box temperature detection, and the fourth detection device sends the detection data to the drying environment control device;
5) the drying environment control device correspondingly controls related parameters of the drying box according to the comparison between the actually measured box inlet temperature and box outlet temperature of the coated lens and the preset box inlet temperature and box outlet temperature;
6) a fifth detection device detects the curing effect of the coated lens;
7) the sorting device respectively sends the coated lenses into a qualified area and a defective area according to the detection result of the fifth detection device on the curing effect of the coated lenses;
8) and the master control console realizes the coordination control of the transmission control device, the curing environment control device and the drying environment control device according to the information interaction with the transmission control device, the curing environment control device and the drying environment control device.
The invention has the beneficial effects that:
(1) the real-time temperature detection of the coated lenses before and after entering the curing oven is compared with the corresponding preset temperature, the curing environment control device is used for controlling the curing parameters of the curing oven, the temperature detection of the coated lenses before and after entering the drying box is compared with the corresponding preset temperature, and the drying environment control device is used for controlling the drying parameters of the drying box, so that the working environments of the curing oven and the drying box can be timely adjusted according to the actual conditions of the coated lenses, the finished product rate is improved, the defective rate is reduced, and the curing efficiency is improved.
(2) The coating lens has been placed in the holding tank of the inside rotary mechanism of stoving case box, the coating lens is along with rotary mechanism synchronous revolution, the stoving process to the coating lens is realized to the high temperature probe that sets up through box side and the back, and along with going on constantly snatching the coating lens of the higher position of lower floor's temperature to upper temperature lower position through the gripper between the adjacent rotary mechanism of drying, on the complete basis of guaranteeing to dry, be convenient for pack into and take out from the superiors from the lower floor, thereby keep the high rigidity of coating lens when packing into and taking out, when reducing manipulator work stroke, avoid the change of high low position and probably to the damage that the coating lens caused.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the drying box of the present invention viewed from a first angle;
fig. 3 is a schematic structural view of the drying box of the present invention, viewed from a second angle.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1-3, the coated lens far infrared curing system comprises a conveying device, a first detecting device, a curing oven, a second detecting device, a third detecting device, a drying box, a fourth detecting device, a fifth detecting device, and a sorting device; wherein the content of the first and second substances,
the conveying device receives the coated lenses at the inlet position of the conveying device, and conveys the coated lenses subjected to curing treatment to a fifth detection device and a sorting device after sequentially passing through a curing oven and a drying box;
the first detection device and the second detection device are respectively and correspondingly arranged at the inlet position and the outlet position of the curing oven so as to detect the actual temperature of the coated lens before and after the coated lens moves in and out of the curing oven, and the curing environment control device is respectively connected with the first detection device, the curing oven and the second detection device so as to correspondingly adjust the curing environment of the curing oven according to the detected temperature of the coated lens;
the third detection device and the fourth detection device are respectively and correspondingly arranged at the inlet position and the outlet position of the drying box so as to detect the actual temperature of the coated lens before and after the coated lens moves into and out of the drying box, and the drying environment control device is respectively connected with the third detection device, the drying box and the fourth detection device so as to correspondingly adjust the drying environment of the drying box according to the detected temperature of the coated lens;
the fifth detection device is arranged at the tail end of the fourth detection device so as to detect the curing effect of the cured coated lens and send the detected coated lens into the sorting device;
the sorting device is arranged at the rear side of the fifth detection device and respectively sends the coated lenses into a qualified area and a defective area according to the detection result of the fifth detection device on the curing effect of the coated lenses;
and wherein, the transmission control device, the curing environment control device and the drying environment control device are respectively connected with the master control console;
the drying box comprises a box body 1, a plurality of rotating mechanisms 2 are arranged in the box body 1 at least at equal intervals from the top, the left side and the right side of each rotating mechanism 2 are fixedly connected with a rotating shaft 3 respectively, the outer end of each rotating shaft 3 is rotatably connected with the inner wall of the box body 1, the upper surface of each rotating mechanism 2 is provided with a containing tank 4, a positioning mechanism is arranged above each containing tank, the back surface and the two sides of the inner wall of the box body 1 are provided with a plurality of high-temperature probes 5 respectively, and the bottom surface of the inner wall of the box body 1 is provided with a liquid retaining tank; the rotating mechanism rotates around the rotating shaft, the accommodating groove 4 in the upper surface of the rotating mechanism 2 is used for accommodating the coated lens, the fixing of the coated lens inside is realized through the positioning mechanism (such as a cover body, a positioning clamp and the like), the rotating mechanism rotates to drive the coated lens inside to synchronously rotate, the complete and uniform drying effect of the coated lens is realized under the action of surrounding high-temperature probes, and liquid discharged along with the rotation flows into the liquid retaining groove 6 below the rotating mechanism in a converging mode so as to be collected in the later period.
Specifically, a priority control module is arranged in the conveying control device, and when the conveying device is required to perform corresponding conveying state adjustment, the priority control module performs conveying speed adjustment on the conveying device in priority and performs start-stop adjustment; the start-stop regulation of the conveying device occurs before and after the coated lenses are conveyed to the curing oven and the drying box, the curing and drying effects are complete when the coated lenses are positioned inside the curing oven and the drying box, and meanwhile, the conveying device is prevented from being started and stopped suddenly and conveying the coated lenses and the drying box to the conveying device to cause damage to the working condition, so that the conveying device needs to be subjected to speed reduction treatment preferentially and then is started and stopped as required.
Specifically, be provided with the gripper on the inside antetheca of box of stoving case, the gripper can realize the exchange of the coating lens between 2 adjacent rotary mechanism 2, constantly snatch the coating lens of the higher position of lower floor's temperature to upper temperature lower position through the gripper between the adjacent rotary mechanism along with going on drying, on the complete basis of guaranteeing to dry, be convenient for pack into from the lower floor and take out from the superiors, thereby the high rigidity that keeps the coating lens when packing into and taking out is fixed, when reducing manipulator working stroke, avoid the change of height position and probably to the damage that the coating lens caused.
Specifically, the same and interval of the high temperature probe 5 that sets up between 2 adjacent rotary mechanism 2 on the inner wall back of box 1 equals to be convenient for install when guaranteeing the stoving effect.
Specifically, the interval of the high temperature probes 5 arranged between the adjacent 2 rotating mechanisms 2 on the side surface of the inner wall of the box body 1 is equal, and the number of the high temperature probes is gradually reduced from bottom to top, so that the trend that the temperature is gradually reduced according to the drying requirement from bottom to top is met.
Specifically, the drying environment control device can correspondingly control the opening and closing of the accommodating groove, the action of the mechanical claw, and the working power and the working time of the high-temperature probe 5, so that the conversion of the upper position and the lower position of the coated lens and the change of the drying power can be realized according to actual needs.
Specifically, the detection items of the coated lens by the fifth detection device comprise at least one of coating thickness, coating temperature, coating chroma and coating uniformity, and when the coated lens does not meet the requirements of any one of the detection items, the sorting device sends the coated lens into a defective area; preferably, the defective area is provided with an area and a conveying channel corresponding to the unqualified detection items, and the coated lens unqualified in each detection item is conveyed into the corresponding area through the corresponding independent conveying channel.
Specifically, the invention also provides a method for controlling the infrared curing temperature of the coated lens, which comprises the following steps:
1) the mechanical arm sends the coated lens into a conveying device;
2) after the coated lens is conveyed to the first detection device by the conveying device for furnace entering temperature detection, the first detection device sends detection data to the curing environment control device, the conveying device conveys the coated lens into the curing furnace, and after curing is completed, the coated lens is moved out of the curing furnace by the conveying device and is conveyed to the second detection device for furnace exiting temperature detection, and the detection data is sent to the curing environment control device;
3) the curing environment control device correspondingly controls relevant parameters of the curing oven according to the comparison between the actually measured oven entering temperature and the oven exiting temperature of the coated lens and the preset oven entering temperature and the preset oven exiting temperature; preferably, the items needing to be compared simultaneously comprise an actually measured charging temperature and a preset charging temperature, an actually measured discharging temperature and a preset discharging temperature, and an actually measured charging temperature and discharging temperature difference and a preset charging temperature and discharging temperature difference;
4) after the coated lenses are sent to a third detection device by the manipulator to be subjected to in-box temperature detection, the third detection device sends detection data to a drying environment control device, the coated lenses are sent to a drying box by the manipulator to be dried, after the drying is finished, the coated lenses are sent to a fourth detection device to be subjected to out-box temperature detection, and the fourth detection device sends the detection data to the drying environment control device;
5) the drying environment control device correspondingly controls related parameters of the drying box according to the comparison between the actually measured box inlet temperature and box outlet temperature of the coated lens and the preset box inlet temperature and box outlet temperature; preferably, the items to be compared simultaneously comprise an actually measured in-box temperature and a preset in-box temperature, an actually measured out-box temperature and a preset out-box temperature, and an actually measured in-box temperature and out-box temperature difference and a preset in-box temperature and out-box temperature difference;
6) a fifth detection device detects the curing effect of the coated lens;
7) the sorting device respectively sends the coated lenses into a qualified area and a defective area according to the detection result of the fifth detection device on the curing effect of the coated lenses;
8) and the master control console realizes the coordination control of the transmission control device, the curing environment control device and the drying environment control device according to the information interaction with the transmission control device, the curing environment control device and the drying environment control device.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. The infrared curing temperature control system for the coated lens comprises a conveying device, a first detection device, a curing oven, a second detection device, a third detection device, a drying box, a fourth detection device, a fifth detection device and a sorting device; wherein the content of the first and second substances,
the conveying device receives the coated lenses at the inlet position of the conveying device, and conveys the coated lenses subjected to curing treatment to a fifth detection device and a sorting device after sequentially passing through a curing oven and a drying box;
the first detection device and the second detection device are respectively and correspondingly arranged at the inlet position and the outlet position of the curing oven so as to detect the actual temperature of the coated lens before and after the coated lens moves in and out of the curing oven, and the curing environment control device is respectively connected with the first detection device, the curing oven and the second detection device so as to correspondingly adjust the curing environment of the curing oven according to the detected temperature of the coated lens;
the third detection device and the fourth detection device are respectively and correspondingly arranged at the inlet position and the outlet position of the drying box so as to detect the actual temperature of the coated lens before and after the coated lens moves into and out of the drying box, and the drying environment control device is respectively connected with the third detection device, the drying box and the fourth detection device so as to correspondingly adjust the drying environment of the drying box according to the detected temperature of the coated lens;
the fifth detection device is arranged at the tail end of the fourth detection device so as to detect the curing effect of the cured coated lens and send the detected coated lens into the sorting device;
the sorting device is arranged at the rear side of the fifth detection device and respectively sends the coated lenses into a qualified area and a defective area according to the detection result of the fifth detection device on the curing effect of the coated lenses;
and wherein, the transmission control device, the curing environment control device and the drying environment control device are respectively connected with the master control console; the method is characterized in that:
the drying box comprises a box body (1), wherein a plurality of rotating mechanisms (2) are arranged in the box body (1) at least at equal intervals from the top, rotating shafts (3) are fixedly connected to the left side and the right side of the rotating mechanisms (2) respectively, the outer ends of the rotating shafts (3) are connected with the inner wall of the box body (1) in a rotatable mode, accommodating grooves (4) are formed in the upper surface of each rotating mechanism (2), positioning mechanisms are arranged above each accommodating groove, a plurality of high-temperature probes (5) are arranged on the back surface and the two sides of the inner wall of the box body (1) respectively, and liquid retaining grooves (6) are formed in the bottom surface of the inner wall of the box.
2. The coated lens infrared curing temperature control system of claim 1, wherein: the conveying control device is provided with a priority control module, and when the conveying device is required to carry out corresponding conveying state adjustment, the priority control module carries out conveying speed adjustment on the conveying device in a priority mode and then carries out start-stop adjustment.
3. The coated lens infrared curing temperature control system of claim 1, wherein: and the front wall in the drying box body is provided with a mechanical claw, and the mechanical claw can realize the exchange of the coating lenses between the adjacent 2 rotating mechanisms (2).
4. The coated lens infrared curing temperature control system of claim 1, wherein: the high-temperature probes (5) arranged between the adjacent 2 rotating mechanisms (2) on the back surface of the inner wall of the box body (1) are identical in number and equal in spacing.
5. The coated lens infrared curing temperature control system of claim 1, wherein: the high-temperature probes (5) arranged between the adjacent 2 rotating mechanisms (2) on the side surface of the inner wall of the box body (1) are equal in distance, and the number of the high-temperature probes is gradually reduced from bottom to top.
6. The coated lens infrared curing temperature control system of claim 3, wherein: the drying environment control device can correspondingly control the opening and closing of the accommodating groove, the action of the mechanical claw, the working power and the working time of the high-temperature probe (5).
7. The coated lens infrared curing temperature control system of claim 1, wherein: the fifth detecting device detects the coated lens according to at least one of coating thickness, coating temperature, coating color and coating uniformity.
8. The infrared curing temperature control method of the coated lens is characterized by comprising the following steps: the method comprises the following steps:
1) the mechanical arm sends the coated lens into a conveying device;
2) after the coated lens is conveyed to the first detection device by the conveying device for furnace entering temperature detection, the first detection device sends detection data to the curing environment control device, the conveying device conveys the coated lens into the curing furnace, and after curing is completed, the coated lens is moved out of the curing furnace by the conveying device and is conveyed to the second detection device for furnace exiting temperature detection, and the detection data is sent to the curing environment control device;
3) the curing environment control device correspondingly controls relevant parameters of the curing oven according to the comparison between the actually measured oven entering temperature and the oven exiting temperature of the coated lens and the preset oven entering temperature and the preset oven exiting temperature;
4) after the coated lenses are sent to a third detection device by the manipulator to be subjected to in-box temperature detection, the third detection device sends detection data to a drying environment control device, the coated lenses are sent to a drying box by the manipulator to be dried, after the drying is finished, the coated lenses are sent to a fourth detection device to be subjected to out-box temperature detection, and the fourth detection device sends the detection data to the drying environment control device;
5) the drying environment control device correspondingly controls related parameters of the drying box according to the comparison between the actually measured box inlet temperature and box outlet temperature of the coated lens and the preset box inlet temperature and box outlet temperature;
6) a fifth detection device detects the curing effect of the coated lens;
7) the sorting device respectively sends the coated lenses into a qualified area and a defective area according to the detection result of the fifth detection device on the curing effect of the coated lenses;
8) and the master control console realizes the coordination control of the transmission control device, the curing environment control device and the drying environment control device according to the information interaction with the transmission control device, the curing environment control device and the drying environment control device.
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