CN111169757A - Automatic kit assembling equipment - Google Patents
Automatic kit assembling equipment Download PDFInfo
- Publication number
- CN111169757A CN111169757A CN202010091742.5A CN202010091742A CN111169757A CN 111169757 A CN111169757 A CN 111169757A CN 202010091742 A CN202010091742 A CN 202010091742A CN 111169757 A CN111169757 A CN 111169757A
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- station
- marking
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- machine
- measuring
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- 238000012545 processing Methods 0.000 claims abstract description 24
- 238000003466 welding Methods 0.000 claims abstract description 14
- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 238000001514 detection method Methods 0.000 claims description 28
- 230000002950 deficient Effects 0.000 claims description 21
- 238000005086 pumping Methods 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 4
- 239000003153 chemical reaction reagent Substances 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000010354 integration Effects 0.000 abstract description 3
- 238000005259 measurement Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000338 in vitro Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
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- Examining Or Testing Airtightness (AREA)
Abstract
The invention discloses automatic assembly equipment for a kit, which comprises a machine base, wherein the middle end of the machine base is provided with a rotating device, the rotating device is provided with a plurality of groups of processing stations, the peripheral side end of the rotating device is sequentially provided with a feeding station, an ultrasonic station, a marking station and a label measuring station, the ultrasonic station is provided with an ultrasonic welding machine, the marking station is provided with a marking machine, the label measuring station is provided with a camera, the side end of the label measuring station is also provided with a gripping device and a leakage measuring device, the gripping device can grip a workpiece on the label measuring station into the leakage measuring device for leakage measurement, and the rotating device, the ultrasonic welding machine, the marking machine, the gripping device and the leakage measuring device are also in telecommunication connection with a computer, and the invention realizes the integration and automation of reagent bottle processing through the structural design, the production cost is reduced while the production efficiency is increased.
Description
Technical Field
The invention relates to automatic assembly equipment for a kit.
Background
In the prior art, the procedures of the in-vitro diagnostic reagent bottle in the processing and production process are complicated, and in the processing procedures of a product from a single plastic part to ultrasonic, marking and leakage detection, the processing procedures are carried out separately, so that the actions of the procedures are not consistent, the labor force is wasted, and the condition of non-uniform standards possibly exists.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide automatic reagent kit assembling equipment, which is used for realizing the integration of reagent bottle processing, improving the production efficiency of procedures and enhancing the consistency of quality.
The invention is realized by the following technical scheme:
an automatic kit assembling device comprises a base, wherein the middle end of the base is provided with a rotating device, the rotating device is provided with a plurality of groups of processing stations, the peripheral side end of the rotating device is at least provided with a feeding station, an ultrasonic station, a marking station and a measuring station, an ultrasonic welding machine is arranged at the ultrasonic station, a marking machine is arranged at the marking station, a camera is arranged at the position of the measuring and marking station, a grabbing device and a leakage detecting device are also arranged at the side end of the measuring and marking station, the gripping device can grip the workpiece on the marking station into the leakage detecting device for leakage detection, the leakage detection device is also connected with a good product push-out device and a defective product push-out device in a matching mode, and the rotating device, the ultrasonic welding machine, the coding machine, the grabbing device, the side leakage device, the good product push-out device and the defective product push-out device are further in telecommunication connection with a computer.
In the embodiment of the invention, the feeding station, the ultrasonic station, the marking station and the marking station are sequentially distributed at intervals of 90 degrees.
In the embodiment of the invention, the rotating device comprises a turntable, the processing station is arranged on the turntable, the bottom of the turntable is connected with a servo motor in a matching way, and a chain transmission mechanism is arranged between the servo motor and the turntable.
In the embodiment of the invention, the coding machine is a laser coding machine.
In the embodiment of the invention, the leakage detection device comprises a vacuum pump, a bottle mouth plugging cover pumping jig, a pressure sensor and a negative pressure detection meter.
In the embodiment of the invention, the good product pushing device is connected with a good product collecting device in a matching way, and the defective product pushing device is connected with a defective product collecting box in a matching way.
In the embodiment of the invention, a photoelectric sensing device is arranged on the processing station.
In the embodiment of the invention, the processing stations are formed into a group by 2 fixed seats, and the ultrasonic welding machine and the coding machine are correspondingly provided with 2 numbers.
In the embodiment of the invention, 10 stations to be detected are arranged on the leakage detection device.
The automatic kit assembling equipment has the following beneficial effects that:
1. the ultrasonic station, the marking station and the leakage detection device are integrated on the machine base, so that the integration of the working procedures is realized, and the working efficiency is enhanced.
2. The multiple designs of the processing stations and the multiple designs of the stations to be detected enhance the workload of processing at each time and enhance the working efficiency.
3. The rotary table can be selectively provided with additional stations to meet different processing requirements and enhance flexibility and diversity.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic of the present invention.
Fig. 2 is a circuit diagram of the present invention.
In the figure: 10-a machine base; 20-a rotating device; 21-processing station; 22-a fixed seat; 23-a loading station; 24-an ultrasonic station; 25-marking station; 26-measuring and marking station; 27-a turntable; 28-a photoelectric sensing device; 30-ultrasonic welding machine; 40-coding machine; 50-a camera; 60-a gripping device; 70-a leakage detection device; 80-a good product collecting device; 90-inferior product collection device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
Referring to the attached drawings of the specification, the automatic kit assembling equipment comprises a base 10, wherein a rotating device 20 is arranged at the middle end of the base 10, a plurality of groups of processing stations 21 are arranged on the rotating device 20, the peripheral side end of the rotating device 20 is at least provided with a feeding station 23, an ultrasonic station 24, a marking station 25 and a mark measuring station 26, an ultrasonic welding machine 30 is arranged at the ultrasonic station 24, a marking machine 40 is arranged at the marking station 25, a camera 50 is arranged at the mark measuring station 26, a grabbing device 60 and a leakage detecting device 70 are further arranged at the side end of the mark measuring station 26, the grabbing device 60 can grab a workpiece on the mark measuring station 26 into the leakage detecting device 70 for leakage detection, the leakage detecting device 70 is further connected with a good product push-out device and a defective product push-out device in a matching manner, and the rotating device 20 and the ultrasonic welding machine 30 are further connected with a good product push-, The code printer 40, the gripping device 60, the leakage detection device 70, the non-defective product push-out device and the defective product push-out device are also in telecommunication connection with a computer, and certainly, as the processing station 21 rotates along with the rotating device 20, the feeding station 23, the ultrasonic station 24, the marking station 25 and the marking station 26 indicated by the invention are opposite and are matched with respective corresponding processing equipment to form corresponding stations, the gripping device is a mechanical arm, and the mechanical arm can transfer a reagent bottle from the marking station 26 to the leakage detection device 70 to detect whether leakage exists or not under the control of the computer.
Further, the feeding station 23, the ultrasonic station 24, the marking station 25 and the measuring and marking station 26 are sequentially distributed at intervals of 90 degrees, and are paired with each other, and the ultrasonic welding machine 30, the coding machine 40 and the camera 50 are also correspondingly sequentially distributed at intervals of 90 degrees, in the embodiment of the invention, the feeding station 23 is positioned at the lower end of the machine base 10, the ultrasonic station 24 is positioned at the left end of the machine base 10, the marking station 25 is positioned at the upper end of the machine base, and the measuring and marking station 26 is positioned at the right end of the machine base.
Further, the rotating device 20 includes a rotating disc 27, the processing station 21 is disposed on the rotating disc 27, a servo motor is cooperatively connected to the bottom of the rotating disc 27, a chain transmission mechanism is disposed between the servo motor and the rotating disc, the servo motor drives the rotating disc 27 to rotate through the chain transmission mechanism, and more specifically, the servo motor is connected to a computer, and the computer controls the on/off of the servo motor, so as to realize the automation of the rotating device 20.
Further, the coding machine 40 is a laser coding machine.
Further, the leak detection device 70 comprises a vacuum pump, a bottle opening plugging cap pumping jig, a pressure sensor and a negative pressure detection meter, the operation principle of the leak detection device 70 is that the bottle opening plugging cap pumping jig is used for plugging a product to be detected, namely a reagent bottle, then the vacuum pump is used for starting and pumping to-60 Mpa, after the pressure maintaining is stable for 5 seconds, the detection time is 8 seconds, the change quantity of the negative pressure value of the cavity of the reagent bottle detected by the pressure sensor is transmitted to a PLC (programmable logic controller) for counting the leakage quantity, the difference value of the measured value and the standard value is compared by a computer, so that whether the product is a defective product or not is judged, and.
Further, the non-defective products ejecting device is connected with a non-defective products collecting device 80 in a matching mode, and the defective products ejecting device is connected with a defective products collecting box 90 in a matching mode, so that the arrangement and collection of workers are facilitated. In the embodiment of the invention, the defective product push-out device can be provided with a push rod behind a leakage detection station of the leakage detection device, and if the defective product is judged to be unqualified by the computer, the corresponding push rod is pushed to realize push-out. After the defective products are pushed out, the good product pushing device, such as a conveyor belt, is continuously controlled to transport the good product reagent bottles into the good product collecting device 80.
In the using process, under the specific application of the embodiment of the invention, the processing stations are formed by a group of 2 fixed seats 22, the ultrasonic welding machine 30 and the coding machine 40 are correspondingly provided with 2 numbers, the leak detection device 70 is provided with 10 stations to be detected, the workpieces and reagent bottles are manually placed into the feeding station 23 by an operator, are specifically fixed on the fixed seats 22, then the servo motor is started under the control of the computer, so as to drive the rotation of the rotary table 27, firstly, the reagent bottles are transferred to the ultrasonic station 24, the ultrasonic welding machine processes the reagent bottles, after the processing, the rotary table 27 is continuously transferred to the marking station 25 for marking, after the marking, the rotary table is transferred to the marking station 26 for signal acquisition by using the camera 50, and whether the marking is qualified or not is judged according to the computer, and when the marking is not qualified, the marking is carried out, after the detection, the computer controls the gripping device 60 to grip the reagent bottles into the leak detection device 70, the leak detector 70 can simultaneously detect 10 reagent bottles in one detection, and when a failure is detected (including a failure in marking and a failure in leak detection), the failure is pushed out into the defective product collector 90 by the defective product pusher, and the remaining good reagent bottles are transported into the good product collector 90 by the good product pusher.
While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. An automatic kit assembling device comprises a base, wherein the middle end of the base is provided with a rotating device, the rotating device is provided with a plurality of groups of processing stations, the peripheral side end of the rotating device is at least provided with a feeding station, an ultrasonic station, a marking station and a measuring station, an ultrasonic welding machine is arranged at the ultrasonic station, a marking machine is arranged at the marking station, a camera is arranged at the position of the measuring and marking station, a grabbing device and a leakage detecting device are also arranged at the side end of the measuring and marking station, the gripping device can grip the workpiece on the marking station into the leakage detecting device for leakage detection, the leakage detection device is also connected with a good product push-out device and a defective product push-out device in a matching mode, and the rotating device, the ultrasonic welding machine, the coding machine, the grabbing device, the leakage detection device, the good product push-out device and the defective product push-out device are further in telecommunication connection with a computer.
2. The automated kit assembly device of claim 1, wherein: the feeding station, the ultrasonic station, the marking station and the measuring station are distributed in sequence every 90 degrees.
3. The automated kit assembly device of claim 1, wherein: the rotating device comprises a turntable, the processing station is arranged on the turntable, the bottom of the turntable is connected with a servo motor in a matching mode, and a chain conveying mechanism is arranged between the servo motor and the turntable.
4. The automated kit assembly device of claim 1, wherein: the coding machine is a laser coding machine.
5. The automated kit assembly device of claim 1, wherein: the leakage detection device comprises a vacuum pump, a bottle mouth plugging cover pumping jig, a pressure sensor and a negative pressure detection meter.
6. The automated kit assembly device of claim 1, wherein: the good product ejecting device is connected with a good product collecting device in a matching mode, and the defective product ejecting device is connected with a defective product collecting box in a matching mode.
7. The automated kit assembly device of claim 1, wherein: and a photoelectric sensing device is arranged on the processing station.
8. An automated kit assembly apparatus according to any one of claims 1 to 7, wherein: the processing station comprises a set of 2 fixing seats, and the ultrasonic welding machine and the coding machine are correspondingly provided with 2 numbers.
9. An automated kit assembly apparatus according to any one of claims 1 to 7, wherein: the leak detection device is provided with 10 stations to be detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010091742.5A CN111169757A (en) | 2020-02-13 | 2020-02-13 | Automatic kit assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010091742.5A CN111169757A (en) | 2020-02-13 | 2020-02-13 | Automatic kit assembling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111169757A true CN111169757A (en) | 2020-05-19 |
Family
ID=70651373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010091742.5A Pending CN111169757A (en) | 2020-02-13 | 2020-02-13 | Automatic kit assembling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111169757A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10249941A (en) * | 1997-03-11 | 1998-09-22 | Toyo Seikan Kaisha Ltd | Apparatus and method for determining non-defective or defective of welding of welded material |
| JP2000168735A (en) * | 1998-12-09 | 2000-06-20 | Kao Corp | Sealing method for tubular container |
| CN201841672U (en) * | 2010-10-13 | 2011-05-25 | 袁建华 | Ultrasonic welding machine for multistation cell culture flask |
| CN106624750A (en) * | 2016-12-26 | 2017-05-10 | 东莞市蓉工自动化科技有限公司 | Vacuum bottle assembling machine capable of detecting air tightness |
| CN207105652U (en) * | 2017-06-30 | 2018-03-16 | 常州胜威塑料有限公司 | A kind of automatic welding device of plastic drum lid and oil nozzle |
| CN208118449U (en) * | 2018-02-08 | 2018-11-20 | 东莞凯钛塑胶制品有限公司 | Round bottles welding and air-tightness detection device |
| CN109435488A (en) * | 2018-12-07 | 2019-03-08 | 上海宇田机电设备有限公司 | Bottle cap double-sided stamp device |
| CN209738301U (en) * | 2019-03-07 | 2019-12-06 | 高升智能设备(苏州)有限公司 | Multi-station ultrasonic welding device |
| KR20200002500A (en) * | 2018-06-29 | 2020-01-08 | 최병철 | One-touch fitting manufacturing apparatus and manufacturing method |
| CN211766876U (en) * | 2020-02-13 | 2020-10-27 | 东莞市固源医疗科技有限公司 | Automatic kit assembling equipment |
-
2020
- 2020-02-13 CN CN202010091742.5A patent/CN111169757A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10249941A (en) * | 1997-03-11 | 1998-09-22 | Toyo Seikan Kaisha Ltd | Apparatus and method for determining non-defective or defective of welding of welded material |
| JP2000168735A (en) * | 1998-12-09 | 2000-06-20 | Kao Corp | Sealing method for tubular container |
| CN201841672U (en) * | 2010-10-13 | 2011-05-25 | 袁建华 | Ultrasonic welding machine for multistation cell culture flask |
| CN106624750A (en) * | 2016-12-26 | 2017-05-10 | 东莞市蓉工自动化科技有限公司 | Vacuum bottle assembling machine capable of detecting air tightness |
| CN207105652U (en) * | 2017-06-30 | 2018-03-16 | 常州胜威塑料有限公司 | A kind of automatic welding device of plastic drum lid and oil nozzle |
| CN208118449U (en) * | 2018-02-08 | 2018-11-20 | 东莞凯钛塑胶制品有限公司 | Round bottles welding and air-tightness detection device |
| KR20200002500A (en) * | 2018-06-29 | 2020-01-08 | 최병철 | One-touch fitting manufacturing apparatus and manufacturing method |
| CN109435488A (en) * | 2018-12-07 | 2019-03-08 | 上海宇田机电设备有限公司 | Bottle cap double-sided stamp device |
| CN209738301U (en) * | 2019-03-07 | 2019-12-06 | 高升智能设备(苏州)有限公司 | Multi-station ultrasonic welding device |
| CN211766876U (en) * | 2020-02-13 | 2020-10-27 | 东莞市固源医疗科技有限公司 | Automatic kit assembling equipment |
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