CN111169089B - Waste removing method for soft package hardened cigarette packet - Google Patents
Waste removing method for soft package hardened cigarette packet Download PDFInfo
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- CN111169089B CN111169089B CN202010198828.8A CN202010198828A CN111169089B CN 111169089 B CN111169089 B CN 111169089B CN 202010198828 A CN202010198828 A CN 202010198828A CN 111169089 B CN111169089 B CN 111169089B
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- box
- die cutting
- waste
- paper
- soft package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/20—Cutting sheets or blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
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- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention discloses a waste removing method for a soft package hardened cigarette packet, which comprises the following steps: s1, preparing a die cutting process, which comprises the following substeps: s11, selecting a die cutting plate, selecting a sandwich steel die cutting plate, and then using a fully-closed plate frame in a matched manner, and S2, performing die cutting, wherein the method comprises the following substeps: s21, conveying the soft package hardened small box products to a die cutting mechanism by a conveying mechanism, and performing cutting and separating work by the die cutting mechanism, wherein S3, selection, design and use of a box separator comprise the following substeps: s31, changing the original single dividing and combining unit into a whole row of dividing and combining units, and then carrying out the whole row and whole row combining and pressing operation. According to the waste clearing method for the soft package hardening cigarette packet, the original single dividing and combining unit of the traditional box separating device is changed into the whole row of dividing and combining units, so that the whole row of dividing and combining of the box separating device is carried out, the whole waste clearing is realized, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of cigarette packaging materials, in particular to a waste removing method for a soft-package hardened cigarette packet.
Background
Cigarette packaging material indicates to pack the packing carton of placing the cigarette, the packing carton of cigarette divide into soft packet hardening tobacco bale and ramuscule tobacco bale and so on again, need print when soft packet hardening tobacco bale produces, the cutting, clear process such as useless, mostly carry out automatic clear away to the waste material in the middle of accomplishing the cross cutting back product through clear useless unit on the market at present, clear useless technique includes clear useless technique and half clear useless technique entirely on the market simultaneously, although the method of going on clear useless to soft packet hardening tobacco bale is many on the market, but still have some weak points, for example:
1. in the process of removing waste, the traditional soft package hardening small box product is not orderly collected and has the condition of crumpling (the problems of paper scattering, paper decay, paper crumpling and the like are frequently caused), so that the soft package hardening small box product cannot be completely discarded, only a semi-waste die cutting procedure can be performed, but the rejection rate is high and the working efficiency is low;
2. when semi-waste cleaning and die cutting are carried out, the edge tearing link is required to be carried out manually, so that the rejection rate of products is increased, the production and inspection progress of the products is seriously influenced, the workload of workers is increased, and the production cost is increased;
we propose a method for discarding soft-packed hardened cigarette packets in order to solve the problems set forth above.
Disclosure of Invention
The invention aims to provide a waste clearing method for a soft package hardening cigarette packet, which solves the problems that the conventional soft package hardening small packet product cannot be completely cleared of waste due to irregular paper collection and wrinkling (paper scattering, paper rotting, paper wrinkling and the like frequently occur) in the waste clearing process, and the conventional semi-waste clearing die cutting needs manual edge tearing, so that the waste rate of the product is increased, the production and inspection progress of the product is seriously influenced, the workload of workers is increased, and the production cost is increased.
In order to achieve the purpose, the invention provides the following technical scheme: a waste removing method for soft package hardening cigarette packets, comprising the following steps:
s1, preparing a die cutting process, which comprises the following substeps:
s11, selecting a die-cutting plate, namely selecting a sandwich steel die-cutting plate, and then using a fully-closed plate frame in a matched manner, so that the die-cutting process is stable in production, and the production efficiency is improved;
s12, designing connection points, namely, considering the connection points to be printed at the positions of the fold lines in the cigarette packet, avoiding the connection points from being exposed outside after the paper box is formed, then printing a line of powerful connection points on the moving trajectory line of the gripper, and finally printing the connection points at the same positions of a single product, wherein the smaller the total number of the connection points is, the better the connection points are;
s13, conveying and die-cutting the soft package hardened small box products through a conveying mechanism, sampling the soft package hardened small box products without stopping through external sampling equipment without stopping, reducing the inertia of paper by matching with the use of a brush buffer device, enabling waste paper to fall down stably, and detecting the water content, the paper thickness and the flatness index of the sampled soft package hardened small box products through external detection equipment;
s14, the conveying mechanism continues to convey the soft package hardened small box products in the process so as to facilitate the later die cutting work;
s2, performing die cutting work, wherein the die cutting work comprises the following substeps:
s21, conveying the soft package hardened small box products to a die cutting mechanism by a conveying mechanism, and performing cutting and separating work by the die cutting mechanism;
s22, directly connecting the connecting parts between the boxes with the four sides of the whole piece of paper in the process, and not removing the connecting parts between the boxes;
s3, selecting, designing and using the box separating device, comprising the following sub-steps:
s31, changing the original single dividing and combining unit into a whole row of dividing and combining units, then carrying out whole row and whole row combination and pressing work, and carrying out guide limiting when the products are pressed down and dropped through a guide strip in the dividing and pressing device in the combination and pressing process;
s32, skipping the 'waste clearing' link, directly connecting the connecting part between the box and the box which is cleared away by the waste clearing unit with the four sides of the whole piece of paper, and then after the whole piece of paper is combined and pressed by the box divider, enabling the connecting part between the box and the box to be together discharged from the front waste outlet of the full waste clearing die-cutting machine through the transverse steel bars in the box divider.
Preferably, the shape of the connecting point is designed into a U-shaped structure, the axial width of the connecting point is 0.24-0.32mm, and the width of the connecting point in the paper feeding direction is 0.28-0.42 mm.
Preferably, divide the inside horizontal billet thickness of box ware to be 3.2mm, and divide the inside outer top of horizontal billet of box ware to be the arc column structure setting.
Preferably, the material of the guide strip inside the box separator is a plastic sheet, the downward edge of the slot of the guide strip is arranged in an inclined manner, and the highest point of the guide strip is lower than the upper surface of the steel strip.
Compared with the prior art, the invention has the beneficial effects that: the waste removing method for the soft package hardened cigarette packet;
(1) the waste cleaning method directly skips the traditional waste cleaning link in the market, the connecting part between the box which is cleaned by the waste cleaning unit and the box is firstly reserved, so that the connecting part between the box and the box is directly connected with the four sides of the whole piece of paper, then the box separator is used for separating at the later stage, the original single opening and closing unit of the traditional box separator is changed into the opening and closing unit of the whole row, so that the opening and closing work of the whole row and the whole row of the box separator is carried out, the whole piece of paper is pressed by the box separator, so that the box and the connecting part between the box and the box come out from the front waste outlet of the machine together, therefore, the full waste cleaning is realized, the working efficiency is improved, the die cutting qualification rate of the soft package hardening small box after the full waste cleaning is steadily improved, and the waste cleaning rate of the original waste cleaning link is basically about 0.1% per unit;
(2) the full-waste-removing process is realized by the waste-removing method, so that the rejection rate is reduced, the working efficiency is greatly improved, the problem that the semi-waste-removing die cutting needs manual edge tearing is solved, the use of labor force is reduced, and the production cost is reduced.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the steps in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a waste removing method for soft package hardened cigarette packets comprises the following steps:
s1, preparing a die cutting process, which comprises the following substeps:
s11, selecting a die-cutting plate, namely selecting a sandwich steel die-cutting plate, and then using a fully-closed plate frame in a matched manner, so that the die-cutting process is stable in production, and the production efficiency is improved;
the machining precision and the service life of the whole waste cleaning process are improved by selecting the sandwich steel die cutting plate, and the whole waste cleaning process is convenient to be suitable for a machining factory with a large number of orders and provides a guarantee for stable production for a later die cutting process by selecting the fully-closed plate frame;
s12, designing connection points, namely, considering the connection points to be printed at the positions of the fold lines in the cigarette packet, avoiding the connection points from being exposed outside after the paper box is formed, then printing a line of powerful connection points on the moving trajectory line of the gripper, and finally printing the connection points at the same positions of a single product, wherein the smaller the total number of the connection points is, the better the connection points are;
the shape of the connecting point is designed into a U-shaped structure, the axial width of the connecting point is 0.24-0.32mm, and the width of the connecting point in the paper feeding direction is 0.28-0.42mm, and the firmness of the connecting point in the paper feeding direction is enhanced by the design of the connecting point in the U-shaped structure, so that the connecting point in the paper feeding direction is designed on the running track of the gripper;
s13, conveying and die-cutting the soft package hardened small box products through a conveying mechanism, sampling the soft package hardened small box products without stopping through external sampling equipment without stopping, reducing the inertia of paper by matching with the use of a brush buffer device, enabling waste paper to fall down stably, and detecting the water content, the paper thickness and the flatness index of the sampled soft package hardened small box products through external detection equipment;
in the process of conveying, sampling and detecting the soft package hardened small box products without stopping the machine so as to detect the soft package hardened small box products in real time, and when the reject ratio is increased, stopping the conveying in time so as to reduce the loss rate of the soft package hardened small box products;
s14, the conveying mechanism continues to convey the soft package hardened small box products in the process so as to facilitate the later die cutting work;
s2, performing die cutting work, wherein the die cutting work comprises the following substeps:
s21, conveying the soft package hardened small box products to a die cutting mechanism by a conveying mechanism, and performing cutting and separating work by the die cutting mechanism;
s22, directly connecting the connecting parts between the boxes with the four sides of the whole piece of paper in the process, and not removing the connecting parts between the boxes;
s3, selecting, designing and using the box separating device, comprising the following sub-steps:
s31, changing the original single dividing and combining unit into a whole row of dividing and combining units, then carrying out whole row and whole row combination and pressing work, and carrying out guide limiting when the products are pressed down and dropped through a guide strip in the dividing and pressing device in the combination and pressing process;
s32, skipping the 'waste clearing' link, directly connecting the connecting part between the box and the box which is cleared away by the waste clearing unit with the four sides of the whole piece of paper, and then after the whole piece of paper is combined and pressed by the box divider, enabling the connecting part between the box and the box to be together discharged from the front waste outlet of the full waste clearing die-cutting machine through the transverse steel bars in the box divider.
The thickness of the transverse steel bars in the box divider is 3.2mm, and the outer top ends of the transverse steel bars in the box divider are arranged in an arc-shaped structure, so that the product is smooth in the process of pressing down and falling, the phenomenon of board scattering caused by scraping and collision is avoided, the connecting parts between the boxes are cut off well through the transverse steel bars in the box divider, and the whole waste cleaning method is simple and rapid;
divide the material of the inside gib block of box ware to be the plastic sheet, and the fluting of gib block is slope form setting to the downward border of fluting to the peak of gib block is less than the upper surface of billet, goes out the lower border slope form setting through the fluting of gib block, is convenient for guarantee through the gib block that the product does not produce the drift at the in-process that pushes down and descend, fine protection the product, reduced the rejection rate.
Those not described in detail in this specification are within the skill of the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (4)
1. A waste removing method for a soft package hardening cigarette packet is characterized by comprising the following steps: the waste removing method comprises the following steps:
s1, preparing a die cutting process, which comprises the following substeps:
s11, selecting a die-cutting plate, namely selecting a sandwich steel die-cutting plate, and then using a fully-closed plate frame in a matched manner, so that the die-cutting process is stable in production, and the production efficiency is improved;
s12, designing connection points, namely, considering the connection points to be printed at the positions of the fold lines in the cigarette packet, avoiding the connection points from being exposed outside after the paper box is formed, then printing a line of powerful connection points on the moving trajectory line of the gripper, and finally printing the connection points at the same positions of a single product, wherein the smaller the total number of the connection points is, the better the connection points are;
s13, conveying and die-cutting the soft package hardened small box products through a conveying mechanism, sampling the soft package hardened small box products without stopping through external sampling equipment without stopping, reducing the inertia of paper by matching with the use of a brush buffer device, enabling waste paper to fall down stably, and detecting the water content, the paper thickness and the flatness index of the sampled soft package hardened small box products through external detection equipment;
s14, the conveying mechanism continues to convey the soft package hardened small box products in the process so as to facilitate the later die cutting work;
s2, performing die cutting work, wherein the die cutting work comprises the following substeps:
s21, conveying the soft package hardened small box products to a die cutting mechanism by a conveying mechanism, and performing cutting and separating work by the die cutting mechanism;
s22, directly connecting the connecting parts between the boxes with the four sides of the whole piece of paper in the process, and not removing the connecting parts between the boxes;
s3, selecting, designing and using the box separating device, comprising the following sub-steps:
s31, changing the original single dividing and combining unit into a whole row of dividing and combining units, then carrying out whole row and whole row combination and pressing work, and carrying out guide limiting when the products are pressed down and dropped through a guide strip in the dividing and pressing device in the combination and pressing process;
s32, skipping the 'waste clearing' link, directly connecting the connecting part between the box and the box which is cleared away by the waste clearing unit with the four sides of the whole piece of paper, and then after the whole piece of paper is combined and pressed by the box divider, enabling the connecting part between the box and the box to be together discharged from the front waste outlet of the full waste clearing die-cutting machine through the transverse steel bars in the box divider.
2. The method for discarding soft-package hardened cigarette packets according to claim 1, characterized in that: the shape of the connecting point is designed into a U-shaped structure, the axial width of the connecting point is 0.24-0.32mm, and the width of the connecting point in the paper feeding direction is 0.28-0.42 mm.
3. The method for discarding soft-package hardened cigarette packets according to claim 1, characterized in that: divide box ware inside horizontal billet thickness to be 3.2mm, and divide the outer top of the inside horizontal billet of box ware to be arc column structure setting.
4. The method for discarding soft-package hardened cigarette packets according to claim 1, characterized in that: the guiding strips inside the box separating device are made of plastic sheets, the downward edges of the grooves of the guiding strips are arranged in an inclined mode, and the highest points of the guiding strips are lower than the upper surfaces of the steel strips.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010198828.8A CN111169089B (en) | 2020-03-20 | 2020-03-20 | Waste removing method for soft package hardened cigarette packet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010198828.8A CN111169089B (en) | 2020-03-20 | 2020-03-20 | Waste removing method for soft package hardened cigarette packet |
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| Publication Number | Publication Date |
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| CN111169089A CN111169089A (en) | 2020-05-19 |
| CN111169089B true CN111169089B (en) | 2021-06-25 |
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| CN202010198828.8A Active CN111169089B (en) | 2020-03-20 | 2020-03-20 | Waste removing method for soft package hardened cigarette packet |
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| CN104030076A (en) * | 2014-05-19 | 2014-09-10 | 天津长荣印刷设备股份有限公司 | Device for sampling without halt and working method of device |
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| CN108729302A (en) * | 2018-05-25 | 2018-11-02 | 湖北中烟工业有限责任公司 | A kind of hardening of soft package cigarette packet paper and preparation method thereof |
| CN109080211A (en) * | 2018-06-28 | 2018-12-25 | 杭州电子科技大学 | The die cutting method that a kind of packing carton finished product edge is flushed with paper leading edge edge |
| CN109573170A (en) * | 2019-02-26 | 2019-04-05 | 征图新视（江苏）科技有限公司 | Full-automatic tobacco packet produces linked system |
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2020
- 2020-03-20 CN CN202010198828.8A patent/CN111169089B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104030076A (en) * | 2014-05-19 | 2014-09-10 | 天津长荣印刷设备股份有限公司 | Device for sampling without halt and working method of device |
| CN104325498A (en) * | 2014-08-30 | 2015-02-04 | 深圳劲嘉彩印集团股份有限公司 | Automatic die cutting waste clearing equipment and implementation method thereof |
| CN204686990U (en) * | 2015-03-28 | 2015-10-07 | 东莞市彩弘激光刀模有限公司 | Sandwich cutting die and sandwich punching block |
| CN105383089A (en) * | 2015-11-24 | 2016-03-09 | 安庆盛华纸质包装有限公司 | Manufacturing process for packaging carton |
| CN107554063A (en) * | 2016-06-30 | 2018-01-09 | 玉田县炬兴印刷包装机械制造有限公司 | Paper surface processing and cross cutting all-in-one and its paper surface processing and die-cutting process |
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| CN109080211A (en) * | 2018-06-28 | 2018-12-25 | 杭州电子科技大学 | The die cutting method that a kind of packing carton finished product edge is flushed with paper leading edge edge |
| CN109573170A (en) * | 2019-02-26 | 2019-04-05 | 征图新视（江苏）科技有限公司 | Full-automatic tobacco packet produces linked system |
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