CN111168810A - Automatic embossing device for sleeper - Google Patents
Automatic embossing device for sleeper Download PDFInfo
- Publication number
- CN111168810A CN111168810A CN202010092039.6A CN202010092039A CN111168810A CN 111168810 A CN111168810 A CN 111168810A CN 202010092039 A CN202010092039 A CN 202010092039A CN 111168810 A CN111168810 A CN 111168810A
- Authority
- CN
- China
- Prior art keywords
- sleeper
- embossing
- seat plate
- bedplate
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0863—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for profiling, e.g. making grooves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic sleeper embossing device which comprises conveying rollers and a support arranged above the conveying rollers in a spanning mode, wherein a vibrating table is arranged between the conveying rollers and used for jacking a vibrating sleeper die, a liftable installation frame is arranged on the support, embossing plates corresponding to the number of sleepers are arranged at the lower end of the installation frame, and in overload of the vibrating sleeper die jacked by the vibrating table, the installation frame moves downwards to enable the lower end face of each embossing plate to cover the upper surface of sleeper concrete, so that embossing is realized. The automatic embossing device can realize automatic embossing of the sleeper, can automatically clean the embossing plate and spray a release agent, has a simple structure, runs stably, can replace manual operation compared with the traditional construction method, and greatly improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of sleeper production, in particular to an automatic sleeper embossing device.
Background
A sleeper belongs to a railway fitting, and is used for supporting a steel rail, maintaining the gauge of the two steel rails and uniformly transmitting load, transverse force and longitudinal horizontal force transmitted by the steel rail to a track bed. At present, the prestressed concrete sleeper is widely applied to railway construction due to the advantages of good smoothness, high stability, less maintenance, low cost and the like.
In the production process of the prestressed concrete sleeper, after concrete stirred by a mixer is poured into a mould, the poured mould needs to be vibrated, compacted and embossed, and after each embossing, an embossing cover plate is polished and cleaned, and then a release agent is sprayed for continuing the embossing of the next mould.
At present, the processes of sleeper embossing, polishing, cleaning and spraying a release agent after embossing are mostly manual, the occupied area is large, the labor intensity is high, the working efficiency is low, and the automatic production is not suitable.
Disclosure of Invention
The invention aims to provide an automatic sleeper embossing device.
In order to achieve the purpose, the technical scheme of the invention is as follows: the utility model provides an automatic embossing apparatus of sleeper, includes the transfer roller to and stride the support of establishing in the transfer roller top, be equipped with the shaking table between the transfer roller for jacking vibration sleeper mould is equipped with the installation frame of liftable on the support, and the installation frame lower extreme is equipped with the embossed plate that corresponds with sleeper quantity, and during the overload of shaking table jacking vibration sleeper mould, the installation frame makes under the embossed plate terminal surface cover at sleeper concrete upper surface down, realizes the knurling.
Furthermore, the vibrating table comprises a base, a table plate is arranged above the base, the table plate is connected with the base through an air spring, and the air spring drives the table plate to ascend through inflation and extension, so that the sleeper mold is jacked; the lower end face of the bedplate is provided with an electromagnet, and the electromagnet adsorbs a sleeper mold on the bedplate through charging; clamping cylinders are arranged at two ends of the upper end surface of the bedplate, and clamping of the sleeper mold is realized by closing corresponding clamping cylinders; and the lower end surface of the bedplate is also provided with a vibrating motor for vibrating the sleeper mould through the bedplate so as to ensure that the concrete in the sleeper mould is uniform and dense.
Furthermore, the installation frame includes frame and underframe, and the upper ledge passes through hydraulic push rod hoist and mount on the support, goes up and down, and the upper ledge both ends all are equipped with splint, the underframe setting is just rotated with the splint lower extreme between splint and is connected, still is equipped with the upset motor that orders about the underframe rotation on the splint, the terminal surface under the underframe is fixed to the knurling board.
Furthermore, still be equipped with the lateral shifting device on the upper ledge, be equipped with the spraying mechanism of polishing on the lateral shifting device, the spraying mechanism of polishing is translated under the drive of lateral shifting device, polishes and the spraying of release agent to the knurling board.
Further, the transverse moving device comprises a transverse lead screw arranged on the upper frame and a rotating motor driving the transverse lead screw to rotate, a translation pulley is arranged on the transverse lead screw, the polishing and spraying mechanism is arranged on the translation pulley, and when the transverse lead screw rotates, the translation pulley is driven to reciprocate along the length direction of the translation pulley, so that the polishing and spraying mechanism can be translated.
Further, the polishing and spraying mechanism comprises an installation seat plate, at least two vertical parallel slide rails are arranged on the installation seat plate, a lifting seat plate is arranged on the slide rails, a vertical lead screw parallel to the slide rails and a lifting motor driving the lead screw to rotate are also arranged on the installation seat plate, a sliding block is sleeved on the lead screw and fixedly connected with the lifting seat plate, when the lifting motor works, the lead screw rotates, and the sliding block moves in a reciprocating mode along the length direction of the lead screw to drive the lifting seat plate to lift; the lifting seat plate is provided with a polishing head and a polishing motor for driving the polishing head to rotate; the lifting seat plate is also provided with a spray head, the liquid inlet end of the spray head is connected with a liquid supply device, and the liquid outlet end of the spray head is used for spraying when the liquid supply device works.
The invention has the beneficial effects that: the automatic embossing device can realize automatic embossing of the sleeper, can automatically clean the embossing plate and spray a release agent, has a simple structure, runs stably, can replace manual operation compared with the traditional construction method, and greatly improves the production efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a vibration table according to the present invention;
FIG. 3 is a schematic structural diagram of a lateral shifting apparatus according to the present invention;
fig. 4 is an assembly schematic diagram of the lateral shifting device and the polishing and spraying mechanism of the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1, an automatic embossing device of sleeper, including transfer roller 1, and stride the support 2 of establishing in the transfer roller 1 top, be equipped with shaking table 3 between transfer roller 1, a mounting frame 5 for jacking vibration sleeper mould 4, be equipped with the liftable on the support 2, 5 lower extremes of mounting frame are equipped with the embossing plate 6 that corresponds with sleeper quantity, 3 jacking vibration sleeper moulds 4 of shaking table in the overload, mounting frame 5 makes under the embossing plate 6 terminal surface cover at sleeper concrete upper surface down, realize the knurling.
As shown in fig. 2, the vibration table 3 includes a base 31, a platen 32 is arranged above the base 31, the platen 32 is connected with the base 31 through an air spring 33, and the air spring 33 drives the platen 32 to ascend through inflation and extension, so as to realize the jacking of the sleeper mold 4; an electromagnet 34 is arranged on the lower end face of the bedplate 32, and the electromagnet 34 adsorbs the sleeper mold 4 on the bedplate 32 through charging; clamping cylinders 35 are arranged at two ends of the upper end face of the bedplate 32, and the sleeper mold 4 is clamped by closing corresponding clamping cylinders 35; the lower end surface of the bedplate 32 is also provided with a vibrating motor 36 for vibrating the sleeper mould 4 through the bedplate 32 to ensure that the concrete in the sleeper mould 4 is uniform and compact.
As shown in fig. 1, the mounting frame 5 includes an upper frame 51 and a lower frame 52, the upper frame 51 is hung on the bracket 2 through a hydraulic push rod 53 for lifting, clamping plates 54 are disposed at both ends of the upper frame 51, the lower frame 52 is disposed between the clamping plates 54 and rotatably connected to the lower ends of the clamping plates 54, a turning motor 55 for driving the lower frame 52 to rotate is further disposed on the clamping plates 54, and the embossing plate 6 is fixed on the lower end surface of the lower frame 52.
As shown in fig. 1, the upper frame 51 is further provided with a transverse moving device 7, the transverse moving device 7 is provided with a polishing and spraying mechanism 8, the embossing plate 6 is turned over by 180 degrees by using a turning motor 55 before embossing, the polishing and spraying mechanism 8 is driven by the transverse moving device 7 to translate, the embossing plate 6 is polished and sprayed with a release agent, and after polishing and spraying of the release agent are finished, the embossing plate 6 is reset by using the turning motor 55.
As shown in fig. 3, the transverse moving device 7 includes a transverse lead screw 71 disposed on the upper frame 51, and a rotating motor 72 for driving the transverse lead screw 71 to rotate, a translation pulley 73 is disposed on the transverse lead screw 71, the polishing and painting mechanism 8 is mounted on the translation pulley 73, and when the transverse lead screw 71 rotates, the translation pulley 73 is driven to reciprocate along the length direction of the translation pulley, so as to achieve translation of the polishing and painting mechanism.
As shown in fig. 4, the polishing and spraying mechanism 8 includes an installation seat plate 81, at least two vertical parallel slide rails 82 are arranged on the installation seat plate 81, a lifting seat plate 83 is arranged on the slide rails 82, a vertical lead screw 84 parallel to the slide rails 82 and a lifting motor 85 driving the lead screw 84 to rotate are further arranged on the installation seat plate 83, a slider 86 is sleeved on the lead screw 84, the slider 86 is fixedly connected with the lifting seat plate 83, when the lifting motor 85 works, the lead screw 84 rotates, and the slider 86 reciprocates along the length direction of the lead screw 84 to drive the lifting seat plate 83 to lift; the lifting seat plate 83 is provided with a polishing head 87 and a polishing motor 88 for driving the polishing head 87 to rotate; the lifting seat plate 83 is also provided with a spray head 89, the liquid inlet end of the spray head 89 is connected with a liquid supply device, and the liquid outlet end of the spray head 89 is used for spraying when the liquid supply device works.
The automatic embossing device can realize automatic embossing of the sleeper, can automatically clean the embossing plate and spray a release agent, has a simple structure, runs stably, can replace manual operation compared with the traditional construction method, and greatly improves the production efficiency.
The described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Claims (6)
1. The utility model provides an automatic embossing apparatus of sleeper, a serial communication port, including the transfer roller to and stride the support of establishing in the transfer roller top, be equipped with the shaking table between the transfer roller for jacking vibration sleeper mould is equipped with the installation frame of liftable on the support, and the installation frame lower extreme is equipped with the embossing plate that corresponds with sleeper quantity, and during the overload of shaking table jacking vibration sleeper mould, the installation frame makes under the embossing plate terminal surface cover at sleeper concrete upper surface down, realizes the knurling.
2. The automatic sleeper embossing device as claimed in claim 1, wherein the vibrating table comprises a base, a bedplate is arranged above the base, the bedplate and the base are connected through an air spring, and the air spring drives the bedplate to ascend through inflation and extension, so that the sleeper mold is jacked; the lower end face of the bedplate is provided with an electromagnet, and the electromagnet adsorbs a sleeper mold on the bedplate through charging; clamping cylinders are arranged at two ends of the upper end surface of the bedplate, and clamping of the sleeper mold is realized by closing corresponding clamping cylinders; and the lower end surface of the bedplate is also provided with a vibrating motor for vibrating the sleeper mould through the bedplate so as to ensure that the concrete in the sleeper mould is uniform and dense.
3. The automatic sleeper embossing device as claimed in claim 1, wherein the mounting frame comprises an upper frame and a lower frame, the upper frame is lifted on the support frame through a hydraulic push rod to lift, clamping plates are arranged at both ends of the upper frame, the lower frame is arranged between the clamping plates and is rotatably connected with the lower ends of the clamping plates, a turning motor for driving the lower frame to rotate is further arranged on the clamping plates, and the embossing plate is fixed on the lower end face of the lower frame.
4. An automatic sleeper embossing device as claimed in claim 3, wherein the upper frame is further provided with a lateral moving device, the lateral moving device is provided with a grinding and spraying mechanism, and the grinding and spraying mechanism is driven by the lateral moving device to translate to grind and spray the release agent on the embossing plate.
5. The automatic sleeper embossing device as claimed in claim 4, wherein the lateral moving device includes a lateral screw rod disposed on the upper frame, and a rotating motor for driving the lateral screw rod to rotate, the lateral screw rod is provided with a translation block, the grinding and painting mechanism is mounted on the translation block, and when the lateral screw rod rotates, the translation block is driven to reciprocate along the length direction of the translation block, so as to realize the translation of the grinding and painting mechanism.
6. The automatic sleeper embossing device as claimed in claim 5, wherein the grinding and spraying mechanism comprises an installation seat plate, at least two vertical parallel slide rails are arranged on the installation seat plate, a lifting seat plate is arranged on the slide rails, a vertical lead screw parallel to the slide rails is further arranged on the installation seat plate, and a lifting motor for driving the lead screw to rotate is further arranged on the installation seat plate, a slider is sleeved on the lead screw, the slider is fixedly connected with the lifting seat plate, when the lifting motor works, the lead screw rotates, and the slider reciprocates along the length direction of the lead screw to drive the lifting seat plate to lift; the lifting seat plate is provided with a polishing head and a polishing motor for driving the polishing head to rotate; the lifting seat plate is also provided with a spray head, the liquid inlet end of the spray head is connected with a liquid supply device, and the liquid outlet end of the spray head is used for spraying when the liquid supply device works.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010092039.6A CN111168810A (en) | 2020-02-14 | 2020-02-14 | Automatic embossing device for sleeper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010092039.6A CN111168810A (en) | 2020-02-14 | 2020-02-14 | Automatic embossing device for sleeper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111168810A true CN111168810A (en) | 2020-05-19 |
Family
ID=70618447
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010092039.6A Pending CN111168810A (en) | 2020-02-14 | 2020-02-14 | Automatic embossing device for sleeper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111168810A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111958792A (en) * | 2020-08-21 | 2020-11-20 | 安庆米锐智能科技有限公司 | Cement brick prefabricated part forming device and forming method |
| CN115431378A (en) * | 2022-10-20 | 2022-12-06 | 武汉思力博轨道装备有限公司 | Novel vibrating equipment is used in sleeper production |
| CN116079871A (en) * | 2023-03-14 | 2023-05-09 | 湖北远固新型建材科技股份有限公司 | Device and method for plastering mold release agent of phosphogypsum aerated brick mold |
-
2020
- 2020-02-14 CN CN202010092039.6A patent/CN111168810A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111958792A (en) * | 2020-08-21 | 2020-11-20 | 安庆米锐智能科技有限公司 | Cement brick prefabricated part forming device and forming method |
| CN115431378A (en) * | 2022-10-20 | 2022-12-06 | 武汉思力博轨道装备有限公司 | Novel vibrating equipment is used in sleeper production |
| CN116079871A (en) * | 2023-03-14 | 2023-05-09 | 湖北远固新型建材科技股份有限公司 | Device and method for plastering mold release agent of phosphogypsum aerated brick mold |
| CN116079871B (en) * | 2023-03-14 | 2024-03-26 | 宜昌恒生建筑安装有限公司 | Device and method for plastering mold release agent of phosphogypsum aerated brick mold |
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